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HomeMy WebLinkAboutCARRIAGE HOUSE APARTMENTS - PDP - PDP120035 - SUBMITTAL DOCUMENTS - ROUND 1 - RECOMMENDATION/REPORTTABLE OF CONTENTS SUMMARY ............................................................................................................................ - 1 - PURPOSE AND SCOPE OF WORK ...................................................................................... - 3 - PROPOSED CONSTRUCTION ............................................................................................. - 3 - SITE CONDITIONS ............................................................................................................... - 4 - SUBSURFACE CONDITIONS ............................................................................................... - 4 - LABORATORY TESTING ...................................................................................................... - 5 - FOUNDATION AND FLOOR SLAB CONSIDERATIONS ....................................................... - 6 - FOUNDATION RECOMMENDATIONS.................................................................................. - 8 - FLOOR SLABS .................................................................................................................... - 12 - SEISMIC DESIGN CRITERIA .............................................................................................. - 15 - FOUNDATION WALLS AND RETAINING STRUCTURES................................................... - 15 - EXTERIOR FLATWORK ...................................................................................................... - 16 - UNDERDRAIN SYSTEM ..................................................................................................... - 16 - SURFACE DRAINAGE ........................................................................................................ - 17 - TEMPORARY EXCAVATIONS ............................................................................................ - 18 - WATER SOLUBLE SULFATES ........................................................................................... - 18 - PAVEMENT DESIGN ........................................................................................................... - 18 - DESIGN AND CONSTRUCTION SUPPORT SERVICES .................................................... - 20 - LIMITATIONS ...................................................................................................................... - 21 - FIG. 1 – LOCATIONS OF EXPLORATORY BORINGS FIG. 2– LOGS OF EXPLORATORY BORINGS FIG. 3 – LEGEND AND NOTES FIGS. 4 and 5 – SWELL-CONSOLIDATION TEST RESULTS TABLE I – SUMMARY OF LABORATORY TEST RESULTS APPENDIX – DARWIN PAVEMENT SOFTWARE PRINTOUTS SUMMARY 1. The subsurface conditions encountered at the site were evaluated by drilling 8 exploratory borings at the site. The borings encountered 4 to 6 inches of topsoil overlying nil to 5 feet of man-placed fill. The fill was composed of fine to coarse-grained sandy lean clay with occasional small gravels. The natural soil underlying the fill material consisted of fine-grained sandy lean clay with occasional zones of lean clay. In the deeper foundation borings, fine to coarse-grained clayey sand was encountered below the clayey soil and continued to the overburden soil/bedrock interface. The natural overburden clay soils were slightly moist to moist, and generally very stiff to hard. The natural clayey sands were slightly moist to wet below ground water, and medium dense to dense. A combination of sandstone and claystone bedrock was encountered in the deeper foundation borings at depths of approximately 18 to 23 feet below the existing ground surface and continued to the explored depths of 25 feet in the borings. Fine to coarse- grained sandstone was encountered in Borings 2 through 5, claystone bedrock was encountered in Boring 6, and interbedded sandstone and claystone bedrock was encountered in Boring 1. The sandstone and claystone bedrock was slightly moist to moist, and hard to very hard. Ground water was encountered in the borings at the time of drilling at depths between 16 and 19 feet. A follow-up measurement made 10 days later indicated that the presence of ground water had stabilized in the borings at depths of approximately 15.5 to 16 feet below the existing ground surface. 2. Based on the results of laboratory testing, the on-site clay overburden soils are moisture sensitive, generally exhibiting low to high potential for expansion upon wetting. The most positive method to limit potential foundation movement due to potential moisture related expansion is to support the building on straight-shaft piers drilled into bedrock. However, if the risk of some potential movement posed by a shallow foundation alternative is accepted by the owner, a shallow foundation system such as spread footings or Post Tensioned Slabs (PT-Slabs) would be feasible for the proposed structures at the site. If selected, spread footings should be placed on a minimum of 3 feet of properly compacted structural fill and should be designed for an allowable soil bearing pressure of 2,500 psf. 3. The most positive method to avoid slab damage as a result of ground heave is to construct a structural floor above a well-vented crawl space. However, due to the high cost of a structural floor system, slab-on-grade construction is feasible provided the owner understands that some slab movement may take place even though mitigation measures would be used to reduce the potential for slab distress resulting from ground heave. If a slab on grade approach is selected, floor slabs constructed at or near the existing grade should be underlain by a minimum 7-foot thick zone of properly compacted and moisture conditioned structural fill, and basement slabs that are constructed 8 to 10 feet below grade should be underlain by a minimum of 3 feet of properly compacted and moisture-conditioned structural fill. If the proposed elevations of the floor slabs are different than the ones assumed above, the minimum depth of structural fill will need to be adjusted proportionally. A deep perimeter underdrain system extending below the base of the sub-slab fill is recommended. 2 4. We believe PT-slab foundations could be a feasible foundation support provided that the PT-slabs built at or near the existing grade are underlain by a minimum 4-foot thick zone of properly compacted and moisture conditioned structural fill, and basement slabs constructed 8 to 10 feet below the existing grade are underlain by a minimum of 2 feet of properly compacted and moisture conditioned structural fill. If the proposed elevations of the PT-Slabs are different than the ones assumed above, the minimum depth of structural fill will need to be adjusted proportionally. If PT slabs should be designed for an allowable soil bearing pressure of 2,500 psf. A deep perimeter underdrain system extending below the base of the fill zone is also recommended for this alternative. 5. Areas of pavement restricted to automobile parking should be paved with a minimum of 6.0 inches of full-depth asphalt. Driveways and fire lanes should be paved using a minimum of 7.0 inches of full-depth asphalt. As an alternative to the full depth recommendation, a composite section consisting of 4.0 inches of asphalt over 7.0 inches of high quality aggregate base course may be used for parking areas, and a section consisting of 5.0 inches of asphalt over 8.0 inches of aggregate base course may be used for the driveways and fire lanes. Truck loading areas, dumpster pads, and other areas where truck turning movements are concentrated should be paved using a minimum of 6.0 inches of Portland cement concrete. Kumar & Associates, Inc. 3 PURPOSE AND SCOPE OF WORK This report presents the results of a geotechnical engineering study for the proposed student apartment development to be located at 1035 and 1319 South Shields Street in Fort Collins, Colorado. The project site is shown on Fig. 1. This geotechnical engineering study was conducted for the purpose of developing foundation, site grading and paving recommendations. The information and conclusions presented herein are based on data obtained from exploratory borings drilled for this study at the site. This study has been performed in general accordance with our Proposal No. P-12-533 to Catamount Properties, LTD dated October 16, 2012, and revised November 9, 2012. A field exploration program consisting of 8 exploratory borings was conducted to obtain information on subsurface conditions. Samples of the soils obtained during the field exploration program were tested in the laboratory to determine their engineering properties, compressibility or swell characteristics, and classification. The results of the field exploration and laboratory testing were analyzed to develop recommendations for foundation types, depths and allowable pressures for the proposed building foundations, and pavement recommendations. The results of the field exploration and laboratory testing program are presented herein. This report has been prepared to summarize the data obtained during the study and to present our conclusions and recommendations based on the proposed construction and the subsurface conditions encountered. Design parameters and a discussion of geotechnical engineering considerations related to construction of the proposed development are included in the report. PROPOSED CONSTRUCTION We understand that the proposed development will consist of a student residential complex with 5 multi-unit buildings with associated paved parking areas. Four of the planned buildings will have full or partial basements. We assume that construction will be typical of multi-family residential structures with light to moderate foundation loads. Planned site development will also include on site storm water detention and water quality features, and may include the use of permeable pavers and other hardscape areas. If the proposed construction is significantly different than described above or depicted in this report, we should be notified to reevaluate the recommendations provided in this report. Kumar & Associates, Inc. 4 SITE CONDITIONS At the time of the field exploration, the site was occupied by single-family residences with associated yards and semi-rural areas. The project site currently sits on an approximately 1.5 acre, nearly rectangular parcel that is bounded on the north by Springfield Drive, on the east by South Shields Street, on the south by residential properties that front South Bennett Road, and on the west by single-family residential properties. The site is covered by deciduous, fruit bearing trees, and grasses that are associated with the residential properties on the site. The site is generally flat and has a gentle slope down to the east. The maximum elevation difference across the site is on the order of approximately 2 to 3 feet. SUBSURFACE CONDITIONS The subsurface conditions encountered at the site were evaluated by drilling 5 exploratory borings near and within the proposed building footprints, and 3 borings within the limits of the proposed parking and drive lane areas. The borings were logged by a representative of Kumar & Associates. The approximate locations of the borings are presented on Fig. 1. The logs of the borings along with explanatory notes are presented on Figs. 2 and 3. The borings encountered approximately 4 to 6 inches of rooted topsoil overlying nil to 5 feet of man-placed fill. The fill was generally composed of fine to coarse-grained sandy lean clay with occasional small gravels. The natural soil underlying the fill material consisted of fine-grained sandy lean clay with some zones of lean clay. In the deeper foundation borings, fine to coarse- grained clayey sand was encountered below the natural lean clay soil and continued to the overburden soil/bedrock interface. Based on penetration resistance obtained during the field exploration, the upper natural lean clay soils were very stiff to hard in consistency, and ranged from slightly moist to moist. The clayey sand soils were medium dense, and slightly moist to wet below the water table. A combination of sandstone and claystone bedrock was encountered in the deeper foundation borings at depths of approximately 18 to 23 feet and continued to the explored depth of approximately 25 feet in those borings. Fine to coarse-grained sandstone was encountered in Borings 2 through 5. The sandstone was uncemented and hard to very hard. Claystone bedrock was encountered in Boring 6 and was hard to very hard. Interbedded claystone and sandstone bedrock was encountered in Boring 1. Kumar & Associates, Inc. 5 Ground water was encountered in 3 of the borings at the time of drilling at depths ranging between 16 and 19 feet. Follow-up measurements made at the site 10 days later indicated the presence of ground water in all of the deeper borings at depths of approximately 15.5 to 16 feet below the existing ground surface. Fluctuations in the ground water level may occur with time and in response to seasonal changes and precipitation events. LABORATORY TESTING Laboratory testing was performed on selected soil samples obtained from the borings to determine in situ soil moisture content and dry density, Atterberg limits, swell-consolidation characteristics, and concentration of water soluble sulfates. The results of the laboratory tests are shown to the right of the logs on Fig. 2 and summarized in Table I. The results of specific tests are graphically plotted on Figs. 4 and 5. The testing was conducted in general accordance with ASTM testing procedures. Swell-Consolidation: Swell-consolidation tests were conducted on samples of the existing fill and the natural lean clay overburden soils in order to determine their compressibility and swell characteristics under loading and when submerged in water. Each sample was prepared and placed in a confining ring between porous discs, subjected to a surcharge pressure of 1,000 psf, and allowed to consolidate before being submerged. The sample height was monitored until deformation practically ceased under each load increment. Results of the swell-consolidation tests are presented on Figs. 4 and 5. Based on the results of the laboratory swell-consolidation testing, a sample of the natural sandy lean clay fill exhibited moderate consolidation potential when wetted under a surcharge pressure of 1,000 psf. A sample of the natural lean clay also exhibited moderate to high swell potential when wetted under a similar surcharge pressure. We believe the moderate to high swell potential exhibited by the tested samples was generally the result of the overburden clayey soils having relatively low moisture contents and high dry densities. A sample of natural lean clay exhibited minor additional compression when wetted. Based on the relatively dry and sandy condition of that sample, the additional compression is likely the result of sample disturbance. Kumar & Associates, Inc. 6 FOUNDATION AND FLOOR SLAB CONSIDERATIONS Drilled Piers: The existing on-site clay overburden soils are moisture sensitive, generally exhibiting moderate to high potential for expansion upon wetting. The most positive method to limit potentially excessive foundation movement due to potential moisture related expansion is to support the buildings on straight-shaft piers drilled into bedrock. Using a drilled pier foundation system has the advantage of bottoming the piers in a zone of relatively stable moisture content and concentrating the loads to help offset uplift forces from expansive soil and bedrock. Floor Slabs: Soil-supported floor slabs present a difficult problem where expansive materials are present because sufficient dead load cannot be imposed on them to resist the uplift pressure generated when the underlying expansive materials are wetted and expand. The most positive method to avoid slab damage as a result of ground heave is to construct a structural floor above a well-vented crawl space. The structural floor would be supported on grade beams and piers the same as the main structure. We understand that a structural floor system may result in relatively high cost to the project. Slab-on-grade construction may be an alternative for the building floor slabs provided the owner understands that some slab movement may occur even though mitigation measures are used to reduce the potential for slab distress resulting from ground heave. The use of a slab-on-grade floor instead of a structural floor will require sub-excavation beneath the slab subgrade elevation and backfilling with a zone of compacted fill. Subexcavation requirements for the planned buildings are presented in the “Floor Slabs” section of this report. Foundation Alternatives: Considering the sub-excavation and backfilling requirements for slab- on-grade construction, we believe shallow foundations, such as spread footings or post- tensioned slabs (PT-slabs) may be feasible foundation support alternatives provided they are also underlain by a zone of compacted fill. Although there would still be a possibility of some foundation movement due to the potential swelling of the clay overburden soil beneath the compacted fill zone, the potential for foundation or slab movement would be mitigated by implementing the recommended over-excavation and compacted fill placement, constructing and maintaining good surface drainage, installing an underdrain system, and minimizing landscape irrigation. If the risk of some potential movement posed by a shallow foundation alternative system is not accepted by the owner, we should be contacted to provide recommendations for a drilled pier and structural floor system. Kumar & Associates, Inc. 7 Discussion of Foundation and Floor Slab Movement: The following discussion presents estimates of ground heave for different wetting depth scenarios to aid in the decision making process for foundation and floor support systems. The risk of ground heave beneath the building can be reduced to a certain degree by providing a zone of non- to low-swelling, relatively impervious, compacted fill directly beneath foundations and floor slabs. Heave estimate calculations can be useful in evaluating the relative effectiveness of varying the thickness of this prepared fill zone. However, such calculations cannot address the uncertainty in the potential depth and degree of wetting that may occur under beneath the building or the variability of swell potential across the site, which may be erratic at the site. We have performed calculations to demonstrate the potential for ground heave if the clay overburden soils beneath the building should be thoroughly wetted to significant depth, including below the depth of the compacted fill zone. The following table presents estimates of potential heave based on the results of swell-consolidation tests using test and analysis methods generally accepted in the Colorado Front Range. Both depth of wetting and depth of the prepared fill zone were considered as variables in the analysis. Alternative Ground Heave in Inches 10 feet of wetting 15 feet of wetting 20 feet of wetting No moisture treatment 4.9 6.4 7.8 3 feet of moisture-conditioned on-site soils 2.9 4.1 5.7 5 feet of moisture conditioned on-site soils 2.0 3.6 4.9 7 feet of on-site moisture conditioned soils 1.0 2.5 3.9 The heave estimate calculations demonstrate that significant heave should be expected if thorough wetting of the natural soils beneath the building occurs to significant depth below the bottom of the prepared fill zone. However, our experience indicates that the large majority of similar structures underlain by similar subsoils do not experience extreme moisture increases in the underlying soils to significant depth provided that good surface and subsurface drainage is designed, constructed, and maintained, and that good irrigation practices are followed. Wetting can also occur as a result of unforeseeable influences such as plumbing leaks or breaks, or, in some cases, even due to off-site influences depending on geologic conditions. It should be noted that the heave estimates presented above are conservative. Also, the heave estimates presented above are for floor slabs, which are generally lightly loaded and are larger Kumar & Associates, Inc. 8 than the amount of heave that would be experienced by a more heavily loaded PT-slab foundation. We understand that 4 of the 5 buildings planned for the site will have basements that may extend 8 to 10 feet below grade. In terms of heave potential, the mitigating factors at the site include the presence of granular soils below depths of about 12 to 15 feet, as well as ground water at depths of about 15 feet. These conditions would be expected to reduce the contribution of the natural soils below approximately 15 feet to the potential of heave-related foundation and slab movement. Based on this, we believe that the heave experienced by basement slabs would be considerably less than the estimates presented in the above table. Considering the above discussion, we believe PT-slab foundations or soil-supported floor slabs and spread footings may be considered for the project, provided that the potential for foundation or floor slab movement due to ground heave and associated possible distress is recognized by the owner. The intent of our recommendations for PT-slab foundations and soil-supported floor slabs is to provide for conditions where there is a good chance ground heave beneath the building will not exceed amounts acceptable to the owner. The recommendations should result in heave movements that do not exceed 1 inch and are unlikely to significantly exceed 2 inches unless extreme wetting is allowed. Barring unforeseen events, we do not believe extreme wetting is likely to occur if the surface and subsurface drainage and irrigation recommendations presented in this report are followed. FOUNDATION RECOMMENDATIONS Spread Footing Foundations: The design and construction criteria presented below should be used for a spread footing foundation system. The construction details should be considered when preparing the project documents. 1. Footings should be placed a minimum of 3 feet of properly compacted structural fill and should be designed for an allowable soil bearing pressure of 2,500 psf. The footings should also be designed for a minimum dead load pressure of 800 psf. In order to satisfy the minimum dead load pressure and minimum footing width criteria, it may be necessary to concentrate loads by using a grade beam and pad footing. If this system is used, a void should be provided beneath the grade beams between footings. Kumar & Associates, Inc. 9 2. The on-site overburden soils if properly moisture conditioned and compacted, should be suitable for use as structural fill beneath the building areas. Imported structural fill, if required should consist of low permeability, non-expansive material meeting the following requirements: Percent Passing No. 200 Sieve Minimum 25 Liquid Limit Maximum 30 Plasticity Index Maximum 10 Fill source materials not meeting the above liquid limit and plasticity index criteria may be acceptable (provided the minimum percentage passing the No. 200 sieve is satisfied) if the swell potential when remolded to 98% of the standard Proctor (ASTM D 698) maximum dry density at optimum moisture content and wetted under a 200 psf surcharge pressure does not exceed ½%. Structural fill beneath foundations should be placed and compacted to at least 98% of the standard Proctor (ASTM D 698) maximum dry density at moisture contents within 0 to +3 percentage points of optimum moisture content. Prior to placing the structural fill, the exposed subgrade surface at the base of the sub-excavation should be scarified to a depth of 12 inches, adjusted to a moisture content between 0 and 3 percentage points above optimum, and re-compacted to provide a firm, uniform base for subsequent fill placement. New fill should extend down from the edges of the footings at a 1 horizontal to 1 vertical projection. 3. Spread footings placed on properly compacted structural fill should have a minimum footing width of 24 inches for isolated pads, and 16 inches for continuous footings. 4. Exterior footings should be provided with adequate soil cover above their bearing elevation for frost protection. Placement of foundations at least 36 inches below the exterior grade is typically used in this area. 5. The lateral resistance of a spread footing placed on properly compacted structural fill material will be a combination of the sliding resistance of the footing on the foundation materials and passive earth pressure against the side of the footing. Resistance to sliding at the bottoms of the footings can be calculated based on a coefficient of friction of 0.30. Passive pressure against the sides of the footings can be calculated using an equivalent fluid unit weight of 185 pcf. Kumar & Associates, Inc. 10 6. Compacted fill placed against the sides of the footings to resist lateral loads should be non-to low-swelling, and be free of claystone fragments, organics or other deleterious material. 7. Excessive wetting or drying of the foundation excavations should be avoided during construction. 8. A representative of the geotechnical engineer should observe all footing excavations prior to concrete placement. Post-Tensioned Slab Foundations: We assume that PT-slab foundation design will be conducted in accordance with the Post-Tensioning Institute’s (PTI) design approach. PTI’s current design approach is outlined in their publication "Design of Post-Tensioned Slabs-On- Ground (Third Edition, 2004)" and subsequent addenda, which revised the approach that was outlined in their publication "Design and Construction of Post-Tensioned Slabs-On-Ground (Second Edition, 1996)". It is the opinion of K+A and many other geotechnical engineers practicing in this area that the guidelines provided in both the Second and Third Editions are empirical methods developed for application in other parts of the country and may not be strictly applicable for local conditions. The International Building Code (IBC) permits designing PT-slabs in accordance with the methods outlined in either the Second or Third Editions. Of the two, we recommend using the guidelines provided in PTI’s Second Edition for designing PT-slabs at the site. The design method presented in both editions is empirical and was developed in other parts of the country based on assumptions relating clay mineralogy and climate to soil swell characteristics. The PTI method does not take into account direct measurements of a soil’s swell-consolidation characteristics, which are routinely used for foundation design in the Denver area. The design and construction criteria presented below should be observed for a PT-slab foundation. The construction details should be considered when preparing project documents. 1. We recommend that PT-slab foundations to be constructed at or near the existing grade be supported on a minimum of 4 feet of properly moisture-conditioned and compacted structural fill extending to natural soil. As indicated in the “Discussion of Heave Potential and Floor Slab Movement” section of this report, we estimate the potential for heave Kumar & Associates, Inc. 11 under basement level slabs placed 8 to 10 feet below existing grade to be significantly less. Therefore, we recommend that basement slabs constructed 8 to 10 feet below the existing grade be supported on a minimum of 2-feet of properly moisture-conditioned compacted structural fill extending to undisturbed natural soil. If the proposed elevations of the PT-Slabs are different that the ones assumed above, the minimum depth of structural fill will need to be adjusted proportionally. The minimum depths recommended above should be measured from the slab subgrade level. The overexcavation for the compacted fill zone should extend beyond the limits of the PT-slab foundation to a minimum distance equal to the depth of overexcavation. Loose or soft material encountered within the foundation excavation should be removed and replaced with compacted structural fill. Prior to placing the sub-slab fill, the upper 12 inches of the subgrade materials at the base of the sub-excavation should be scarified, moisture conditioned, and recompacted to at least 95% of the standard Proctor maximum dry density at moisture contents within 0 to 3 percentage points above optimum. 2. The on-site overburden soils are suitable for use as structural fill beneath the building areas provided that they satisfy the material requirements, and are placed and compacted according to Item 2 of the “Spread Footing Foundations” section of this report. 3. PT-slab foundations bearing on compacted structural fill material placed as recommended herein should be designed for a maximum allowable bearing pressure of 2,500 psf. 4. Based on the procedures outlined in the PTI Manual (Second Edition), post tensioned slab foundations should be designed based upon differential swell (ym) of 3.43 inches for the center lift condition, and 0.93 inches for the edge lift condition. The differential swell is derived from an edge moisture variation (em) of 5.3 feet for the center lift condition, 2.5 feet for the edge lift condition, a depth to constant soil suction of 7 feet, a soil suction (pF) of 3.6 feet, a moisture velocity of 0.7 inches per month, and a montmorillonite clay soil. 5. The exterior perimeter slab beams should have sufficient embedment for frost protection. The down-turned edges should have a minimum of 36 inches of soil cover. Kumar & Associates, Inc. 12 6. Once the building pad area has been prepared as described above, it should be protected from excessive wetting or drying until after the foundation has been completed. 7. We recommend an experienced PT-slab contractor construct the slabs. Representatives of the geotechnical and structural engineer should check the foundation excavations and tendon positions prior to placement of concrete, respectively. Fill placement and subgrade preparation should be observed and tested by a representative of the geotechnical engineer. We recommend that an underdrain system be constructed at the base of the sub-slab fill zone to prevent development of perched water in the fill. Inclusion of a properly designed and constructed underdrain system will be a critical component in reducing potential slab heave. This underdrain system should be designed in accordance with recommendations in the “Underdrain System” section of this report. The precautions and recommendations itemized above will not prevent the movement of PT- Slabs if the underlying materials are subjected to alternate wetting and drying cycles. However, the precautions should reduce the damage if such movement occurs. FLOOR SLABS As mentioned in the “Foundations and Floor Slab Considerations” section of this report, the most positive method to avoid damage as a result of floor slab movements is to construct a structural floor above a well-ventilated crawl space. Due to the potential for a structural floor system to be very costly to the project, slab-on-grade construction may be considered as an alternative to both the structural floor system and PT-slab foundation provided the increased risk of distress resulting from floor slab movement is accepted by the owner. If a slab-on-grade approach is selected, the following measures should be taken to mitigate or reduce slab movements, and reduce the potential for damage which could result from movement should the underslab materials be subjected to moisture changes. If a structural floor system is desired, we should be notified to provide structural floor recommendations. Kumar & Associates, Inc. 13 1. Floor slabs constructed at or near existing grade should be placed on a subslab fill zone consisting of minimum of 7 feet of properly compacted and moisture conditioned structural fill. As indicated in the “Discussion of Heave Potential and Floor Slab Movement” section of this report, we estimate the potential for heave under basement level slabs placed 8 to 10 feet below existing grade to be significantly less. Therefore, the subexcavation requirement for basement floor slabs constructed 8 to 10 feet below the existing grade may be reduced to a minimum zone of 3 feet of properly compacted and moisture conditioned structural fill. If the proposed elevations of the floor slabs are different than assumed above, the minimum depth of structural fill will need to be adjusted proportionally. The on-site overburden material is acceptable for use as structural fill beneath floor slabs. Structural fill placed beneath floor slabs should meet the material type and placement requirements recommended in the Spread Footing, and Foundations section of this report. However, structural fill beneath floor slabs should be compacted to at least 95% of the standard Proctor (ASTM D 698) maximum dry density. Prior to placing the subslab fill, the upper 12 inches of the subgrade materials at the base of the sub- excavation should be scarified, moisture conditioned, and recompacted to at least 95% of the standard Proctor maximum dry density at moisture contents within 0 to 3 percentage points above optimum. 2. Floor slabs should be separated from all bearing walls and columns with expansion joints which allow unrestrained vertical movement. 3. Non-bearing partitions resting on floor slabs should be provided with slip joints so that, if the slabs move, the movement cannot be transmitted to the upper structure. This detail is also important for wallboards and door frames. Slip joints that will allow at least 2 inches of vertical movement are recommended. If wood or metal stud partition walls are used, the slip joints should preferably be placed at the bottoms of the walls so differential slab movement won’t damage the partition wall. If slab-bearing masonry block partitions are constructed, the slip joints will have to be placed at the tops of the walls. If slip joints are provided at the tops of walls and the floors move, it is likely the partition walls will show signs of distress, such as cracking. An alternative, if masonry block walls or other walls without slip joints at the bottoms are required, is to found them on grade beams and piers and to construct the slabs Kumar & Associates, Inc. 14 independently of the foundation. If slab-bearing partition walls are required, distress may be reduced by connecting the partition walls to the exterior walls using slip channels. Floor slabs should not extend beneath exterior doors or over foundation grade beams, unless saw cut at the beam after construction. 4. Floor slab control joints should be used to reduce damage due to shrinkage cracking. Joint spacing is dependent on slab thickness, concrete aggregate size, and slump, and should be consistent with recognized guidelines such as those of the Portland Cement Association (PCA) or American Concrete Institute (ACI). The joint spacing and slab reinforcement should be established by the designer based on experience and the intended slab use. 5. If moisture-sensitive floor coverings will be used, additional mitigation of moisture penetration into the slabs, such as by use of a vapor barrier may be required. If an impervious vapor barrier membrane is used, special precautions will be required to prevent differential curing problems which could cause the slabs to warp. American Concrete Institute (ACI) 302.1R addresses this topic. 6. All plumbing lines should be tested before operation. Where plumbing lines enter through the floor, a positive bond break should be provided. Flexible connections should be provided for slab-bearing mechanical equipment. 7. The geotechnical engineer should evaluate the suitability of proposed underslab fill material. Evaluation of potential replacement fill sources will require determination of laboratory moisture-density relationships and swell consolidation tests on remolded samples. We recommend that an underdrain system be constructed at the base of the subslab fill zone to prevent development of perched water in the fill. Inclusion of a properly designed and constructed underdrain system will be a critical component in reducing potential slab heave. This underdrain system should be designed in accordance with recommendations in the “Underdrain System” section of this report. Kumar & Associates, Inc. 15 The precautions and recommendations itemized above will not prevent the movement of floor slabs if the underlying materials are subjected to alternate wetting and drying cycles. However, the precautions should reduce the damage if such movement occurs. SEISMIC DESIGN CRITERIA The Colorado Front Range is located in an area of low seismic activity. The overburden soils generally classify as International Building Code (IBC) Site Class D, and the claystone and sandstone bedrock generally classify as IBC Site Class C. Based on the standard penetration testing from the field exploration, the weighted average of shear wave velocity in the upper 100 feet indicates that IBC Site Class D should be used in the design. Based on the subsurface profile, site seismicity, and the anticipated ground water conditions, liquefaction is not a design consideration. FOUNDATION WALLS AND RETAINING STRUCTURES Earth retaining structures should be designed for the lateral earth pressure generated by the backfill. Rigid earth retaining structures that are restrained from lateral deflection should be designed for the at-rest condition. Cantilevered retaining structures that are capable of deflecting under lateral loads will allow mobilization of the backfill. These types of walls may be designed for the reduced earth pressure represented by the active condition. Materials that meet CDOT Class 1 Structure Backfill can result in lower earth pressure on walls. The table below provides design equivalent fluid pressure criteria for drained conditions (where drainage is provided behind the wall) and undrained conditions. Material Drained At- Rest (pcf) Drained Active (pcf) Undrained At- Rest (pcf) Undrained Active (pcf) On-Site Overburden Clay 65 45 95 85 CDOT Class 1 60 40 90 85 All foundation and retaining structures should be designed for surcharge pressures such as adjacent buildings, traffic, construction materials, and equipment. The pressures recommended above are given for drained and undrained conditions behind the walls and a horizontal backfill surface. The buildup of water behind a wall or an upward sloping backfill surface will increase pressure imposed upon a foundation wall or retaining structure. Kumar & Associates, Inc. 16 Backfill placed against the sides of the below grade structure should be placed in uniform lifts and compacted to 95% of the standard Proctor (ASTM D 698) maximum dry density at a moisture content within 2 percentage points of optimum moisture content. Care should be taken not to over-compact the backfill since this could cause excessive lateral pressure on the walls. It should be noted that some settlement of deep foundation wall backfills will occur even if the backfill material is placed correctly. EXTERIOR FLATWORK To limit potential movement due to swelling soils and frost conditions, subgrade preparation beneath exterior flatwork, including sidewalks and patio areas, where reduction of heave potential is considered important, flatwork should placed on a minimum of 3 feet of moisture conditioned fill compacted to at least 95% percent of the standard Proctor (ASTM D 698) maximum dry density and placed between 0 and +3 percentage points of optimum moisture content. Where reduction of heave potential is less of a concern, the depth of subexcavation and backfilling could be reduced to a minimum of 2 feet provided that the risk of distress is accepted by the owner. UNDERDRAIN SYSTEM An underdrain should be constructed at the base of the subslab fill zone to prevent development of perched water in the fill. This recommendation is for both the slab-on-grade and PT-slab foundation alternatives. The underdrain system should consist of drain lines extending along the perimeter of the overexcavated zone. The drain lines should consist of perforated PVC drain pipe placed in the bottom of a trench excavated at least 1 foot below the base of the overexcavated zone. The drain pipe should be surrounded above the invert level with free-draining granular material. Drainage aggregate used in the underdrain systems should consist of a material with a gradation meeting requirements for a No. 67 coarse aggregate in accordance with ASTM D 488. The drain pipe trench and free-draining gravel zone should be wrapped with a geotextile fabric to prevent migration of fines from the surrounding soil into the drainage material. The base of the overexcavation should be graded to slope towards the drain lines with a minimum slope of ½%. The overall underdrain system should be sloped at a minimum slope of ½% to a sump where water can be removed by pumping. The sump should be provided with Kumar & Associates, Inc. 17 alarms in the event the pumping equipment malfunctions. In addition, the drain lines should be provided with appropriately spaced cleanouts for maintenance and inspection, which we recommend be performed on a routine basis. SURFACE DRAINAGE Proper surface drainage is very important for acceptable performance of structures during construction and after the construction has been completed. Drainage recommendations provided by local, state and national entities should be followed based on the intended use of the structure. The following recommendations should be used as guidelines and changes should be made only after consultation with the geotechnical engineer. 1. Excessive wetting or drying of the foundation and slab subgrades should be avoided during construction. 2. Exterior backfill should be adjusted to near optimum moisture content (generally ±2% of optimum unless indicated otherwise in the report) and compacted to at least 95% of the standard Proctor (ASTM D 698) maximum dry density. 3. The ground surface surrounding the exterior of buildings should be sloped to drain away from the structures or foundations in all directions. We recommend a minimum slope of 12 inches in the first 10 feet in unpaved areas. Site drainage beyond the 10-foot zone should be designed to promote runoff and reduce infiltration. A minimum slope of 3 inches in the first 10 feet is recommended in paved or flatwork areas. These slopes may be changed as required for handicap access points in accordance with the Americans with Disabilities Act. 4. To promote runoff, the upper 1 to 2 feet of the backfill adjacent to buildings should be a relatively impervious on-site soil or be covered by flatwork or a pavement structure. 5. Ponding of water should not be allowed in foundation backfill material or in a zone within 10 feet of the building. 6. Roof downspouts and drains should discharge well beyond the limits of all backfill or be tight-lined to planned storm water facilities. Kumar & Associates, Inc. 18 7. Landscaping adjacent to buildings underlain by moisture-sensitive soils should be designed to avoid irrigation requirements that would significantly increase soil moisture and potential infiltration of water within at least ten feet of foundation walls. TEMPORARY EXCAVATIONS We assume that the temporary excavations will be constructed by over-excavating the slopes to a stable configuration where enough space is available. All excavations should be constructed in accordance with OSHA requirements, as well as state, local and other applicable requirements. Depending on the depth of the excavation, site excavations will generally encounter existing clay fills, natural clay soils, and clayey sand soils. Existing fills and natural overburden soils will generally classify as OSHA Type C soils. WATER SOLUBLE SULFATES The concentration of water-soluble sulfates measured in samples of the natural overburden clay soils were less than 0.02%. These concentrations of water soluble sulfates represent a Class 0 severity exposure to sulfate attack on concrete exposed to these materials. The degree of attack is based on a range of Class 0, Class 1, Class 2, and Class 3 severity exposure as presented in ACI 201.2R. Based on the laboratory test results, we believe special sulfate resistant cement will not be required for concrete exposed to the on-site soils. PAVEMENT DESIGN A pavement section is a layered system designed to distribute concentrated traffic loads to the subgrade. Performance of the pavement structure is directly related to the physical properties of the subgrade soils and traffic loadings. Subgrade Materials: Based on the results of the field and laboratory test data, the pavement subgrade materials at the site classify between A-4 and A-6 soils with group indices ranging from 0 to 9 in accordance with the American Association of State Highway and Transportation Officials (AASHTO) classification system. Soils classifying as A-4 would generally be considered to provide fair to poor subgrade support for pavements, while soils classifying as A-6 would generally be considered to provide poor subgrade support. For design purposes, a resilient modulus value of 3,025 psi was selected for flexible pavements. Kumar & Associates, Inc. 19 Design Traffic: It appears that daily traffic at the site will be limited to automobile traffic that will utilize the facility along with occasional truck traffic on an intermittent basis. At the time of report preparation, traffic data was not available. Therefore, we have assumed as 18-kip equivalent single axle loading (ESAL) of 36,500 for areas restricted to automobile parking and an ESAL of 109,500 for the driveways and fire lanes. If anticipated traffic is significantly different from that assumed above, we should be contacted to reevaluate our recommendations. Pavement Sections: The pavement sections were developed using the DARWinTM computer software that solves the AASHTO pavement design equations. Areas of pavement restricted to automobile parking areas should be paved with a minimum of 6.0 inches of full-depth asphalt. Driveways and fire lanes should be paved using a minimum of 7.0 inches of full-depth asphalt. As an alternative to the full-depth recommendation, a composite section consisting of 4.0 inches of asphalt over 7.0 inches of high quality aggregate base course may be used for the parking areas, and a section of 5.0 inches of asphalt over 8.0 inches of high quality aggregate base course may be used for the driveways and fire lanes. Truck loading areas, dumpster pads, and other areas where truck turning movements are concentrated should be paved with a minimum of 6.0 inches of Portland cement concrete. All concrete pavement areas on the site should contain sawed or formed joints to ¼ of the depth of the slab and a maximum distance of 12 to 15 feet on center. Pavement Materials: Hot mix asphalt (HMA) and Portland cement concrete (PCCP) pavement should meet the latest applicable requirements, including the CDOT Standard Specifications for Road and Bridge Construction. We recommend that the asphalt placed for the project is designed in accordance with the SuperPave gyratory mix design method. The mix should generally meet Grading S or SX requirements with a SuperPave gyratory design revolution (NDESIGN) of 75. A PG 58-28 asphalt binder should be used for the mix. Subgrade Preparation: Existing fills present a problem where present beneath pavements, particularly when the existing fill was not placed under controlled conditions. Fills of poor or unknown quality could result in potentially excessive short- and long-term settlements when subjected to traffic loads, or increases in moisture. The most positive method for limiting pavement movements caused by settlement of existing fill of unknown quality is to completely excavate and replace the existing fill with properly compacted and moisture conditioned fill. A cost-saving alternative is to remove a portion of the Kumar & Associates, Inc. 20 existing fill beneath pavements, provided the risk of movement in excess of normally accepted settlement tolerances is acceptable to the owner. Provided that this alternative is acceptable, we recommend that the upper 2 feet of existing fill underlying pavements, be excavated and replaced with properly compacted and moisture conditioned fill. The owner should be aware that subexcavation and replacement will reduce but not eliminate potential movement of pavements should moisture levels increase within existing fills beneath the replacement fill and/or pavement. Prior to placing compacted fill, the exposed subgrade soils should be scarified to a depth of 12 inches, adjusted to a moisture content between 0 and +3 percentage points of the optimum moisture content and recompacted to at least 95% of the standard Proctor maximum dry density (ASTM D 698). The pavement subgrade should be proofrolled with a heavily loaded pneumatic-tired vehicle or a heavy, smooth drum roller compactor. Pavement design procedures assume a stable subgrade. Areas that deform excessively under heavy wheel loads are not stable and should be removed and replaced to achieve a stable subgrade prior to paving. The contractor should be aware that the clay soils, including on-site and imported materials, may become somewhat unstable and deform under wheel loads if placed near the upper end of the moisture range. Drainage: The collection and diversion of surface drainage away from paved areas is extremely important to the satisfactory performance of pavement. Drainage design should provide for the removal of water from paved areas and prevent the wetting of the subgrade soils. DESIGN AND CONSTRUCTION SUPPORT SERVICES Kumar & Associates, Inc. should be retained to review the project plans and specifications for conformance with the recommendations provided in our report. We are also available to assist the design team in preparing specifications for geotechnical aspects of the project, and performing additional studies if necessary to accommodate possible changes in the proposed construction. We recommend that Kumar & Associates, Inc. be retained to provide construction observation and testing services to document that the intent of this report and the requirements of the plans and specifications are being followed during construction. This will allow us to identify possible variations in subsurface conditions from those encountered during this study and to allow us to re-evaluate our recommendations, if needed. We will not be responsible for implementation of Kumar & Associates, Inc. 21 the recommendations presented in this report by others, if we are not retained to provide construction observation and testing services. LIMITATIONS This study has been conducted in accordance with generally accepted geotechnical engineering practices in this area for exclusive use by the client for design purposes. The conclusions and recommendations submitted in this report are based upon the data obtained from the exploratory borings at the locations indicated on Fig. 1, and the proposed type of construction. This report may not reflect subsurface variations that occur between the exploratory borings, and the nature and extent of variations across the site may not become evident until site grading and excavations are performed. If during construction, fill, soil, rock or water conditions appear to be different from those described herein, Kumar & Associates, Inc. should be advised at once so that a re-evaluation of the recommendations presented in this report can be made. Kumar & Associates, Inc. is not responsible for liability associated with interpretation of subsurface data by others. RRK/jw cc: book, file Kumar & Associates, Inc. APPENDIX DARWin™ PAVEMENT DESIGN CALCULATIONS