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HomeMy WebLinkAboutCORRESPONDENCE - RFP - 8286 CONSTRUCTION CONTRACTOR FOR PROJECTS AT THE WATER & WASTEWATER TREATMENT FACILITIES (27)Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
WORK ORDER
PURSUANT TO A MASTER AGREEMENT BETWEEN
THE CITY OF FORT COLLINS
AND
HYDRO CONSTRUCTION, INC.
WORK ORDER NUMBER: H-WRF-2020-4
PROJECT TITLE: DWRF Digester 612 Lid Insulation and
Coating Repair
ORIGINAL BID/RFP NUMBER & NAME: 8286, Construction Contractor for Projects
at the Water and Wastewater Treatment
Facilities
MASTER AGREEMENT EFFECTIVE DATE: June 20, 2016
ARCHITECT/ENGINEER: Carollo Engineering
OWNER’S REPRESENTATIVE: Christina Schroeder
WORK ORDER COMMENCEMENT DATE: May 1, 2020
WORK ORDER COMPLETION DATE: August 31, 2020
MAXIMUM FEE: (time and reimbursable direct costs): $79,039.00
PROJECT DESCRIPTION/SCOPE OF SERVICES: Insulation and coating work was performed
as part of WO H-DWRF-2019-1, DWRF Digester 612 Lid Replacement, in 2019. The final
insulation and coating work did not meet specifications and, therefore, was not accepted.
Temperature and weather conditions heading into the winter months prevented addressing the
deficiencies at that time. The original construction work order was reduced by the amount
attributed to the insulation and coating and closed out. This Work Order includes the necessary
repairs and replacement to meet specifications for acceptance. See the attached supporting
documentation.
Service Provider agrees to perform the services identified above and on the attached forms in
accordance with the terms and conditions contained herein and in the Master Agreement
between the parties. In the event of a conflict between or ambiguity in the terms of the Master
Agreement and this Work Order (including the attached forms) the Master Agreement shall
control.
The attached forms consisting of thirty-three (33) pages are hereby accepted and incorporated
herein, by this reference, and Notice to Proceed is hereby given after all parties have signed this
document.
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Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
SERVICE PROVIDER: Hydro Construction, Inc.
By: Date:
Name: Title:
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John Podeyn
May 20, 2020
Project Manager
Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
OWNER’S ACCEPTANCE & EXECUTION:
This Work Order and the attached Contract Documents are hereby accepted and incorporated
herein by this reference.
ACCEPTANCE: Date:
Christina Schroeder, Civil Engineer III
REVIEWED: Date:
Pat Johnson, Senior Buyer
REQUISITION ENTERED BY: Date:
ACCEPTANCE: Date:
Matt Fater, Director, Civil Engineering
ACCEPTANCE: Date:
Andrew Gingerich, Interim Deputy Director, Water Engineering & Field Services
ACCEPTANCE: Date:
Jason Graham, Director, Water Reclamation & Biosolids
ACCEPTANCE: Date:
Carol Webb, Deputy Director, Water Resources & Treatment Operations
ACCEPTANCE: Date:
Kevin Gertig, Utilities Executive Director
(if greater than $1,000,000)
ACCEPTANCE: Date:
Gerry Paul, Purchasing Director
(if greater than $60,000)
ACCEPTANCE: Date:
Darin Atteberry, City Manager
(if greater than $1,000,000)
ATTEST: Date:
City Clerk
(if greater than $1,000,000)
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Melissa Walker
May 13, 2020
Coordinator, Finance
May 14, 2020
May 14, 2020
May 20, 2020
May 20, 2020
May 20, 2020
May 20, 2020
May 20, 2020
Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
ATTACHMENT A
WORK ORDER SCOPE & COST OF SERVICES
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SECTION 07_57_13
SPRAYFOAM INSULATION
PART 1 GENERAL
1.01 SUMMARY
A. The Contractor shall provide spray foam insulation, complete and in place, for the
new floating, gas holder cover of Digester No. 612 in accordance with the Contract
Documents.
B. A single manufacturer shall be made responsible for the spray foam insulation
coating system; however, the Contractor shall be responsible to the Owner for
compliance with the requirements of this specification section.
C. The Manufacturer of the insulating equipment specified herein shall be required to
review and satisfy all requirements of the Contract Documents.
D. Where spray foam installation is to be performed by a Subcontractor, the
Subcontractor shall possess a valid state license as required for performance of the
painting and coating Work called for in this specification and shall provide 5
references which show that the Subcontractor has previous successful experience
with the indicated components. Include the name, address, and the telephone
number for the owner of each installation for which the Subcontractor provided the
spray foam insulation.
1.02 SUBMITTALS
A. Submittals shall include the following information and be submitted at least 60 days
prior to commencing protective coating/insulation Work:
B. Manufacturer’s Submittal Information: For each coating/insulating system to be
used, the following data:
1. Manufacturer's data sheet for each product proposed, including confirmation
on the suitability of the materials/products for the intended use.
2. Technical and performance information that demonstrates compliance with the
system performance and material requirements.
3. Manufacturer’s instructions, recommendations, and requirements for product
installation. The following shall be included at a minimum:
a. Site condition requirements
b. Application rates
c. Surface preparation requirements
d. Dry mil thickness requirements.
4. Colors available for each product (where applicable).
5. Compatibility of coatings specified elsewhere to systems specified herein
(where applicable).
6. Material Safety Data Sheet for each product proposed.
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C. Subcontractor’s (e.g., Installers) Submittal Information:
1. Installation reference information satisfying the requirements of Section 1.1, D
above.
2. A 12-inch by 12-inch sample of the foam product including primer, insulation,
top coat, and non-skid coating.
3. Subcontractor’s confirmation as to the suitability of the specified pre-priming
work by Digester Cover Vendor, field coating work by Subcontractor, and
insulating work by Subcontractor.
1.03 SPECIAL CORRECTION OF DEFECTS REQUIREMENTS
A. Inspection: An inspection shall be conducted during the eleventh month following
completion of coating/insulation Work. The Contractor and a representative of the
insulation material manufacturer shall attend this inspection. Defective Work shall
be repaired in accordance with these specifications and to the satisfaction of the
Owner. The Owner may, by written notice to the Contractor, reschedule the
inspection to another date, within the 1-year correction period, or cancel the
inspection. In the event of a cancelled inspection, the Contractor shall not be
relieved of its responsibilities to correct defects.
1.04 REFERENCE STANDARDS
A. American Society for Testing and Materials (ASTM):
1. ASTM C518 - Test Method for Steady-State Thermal Transmission Properties
by Means of the Heat Flow Meter Apparatus.
2. ASTM C794 - Test Method for Adhesion-In-Peel of Elastomeric Joint Sealants.
3. ASTM D562 - Test Method for Consistency of Paints Measuring Krebs Unit
(KU) Viscosity Using a Stormer-Type Viscometer.
4. ASTM D624 - Tear Testing for Rubber and Elastomers.
5. ASTM D903 - Test Method for Peel or Stripping Strength of Adhesive Bonds.
6. ASTM D1475 - Test Method for Density of Paint, Varnish, Lacquer, and
Related Products.
7. ASTM D1621 - Test Method for Compressive Properties of Rigid Cellular
Plastics.
8. ASTM D1622 - Test Method for Apparent Density of Rigid Cellular Plastics.
9. ASTM D1623 - Test Method for Tensile and Tensile Adhesion Properties of
Rigid Cellular Plastics.
10. ASTM D1644 - Test Methods for Nonvolatile Content of Varnishes.
11. ASTM D1653A - Test Methods for Water Vapor Transmission of Organic
Coating Films.
12. ASTM D2126 - Test Method for Response of Rigid Cellular Plastics to Thermal
and Humid Aging.
13. ASTM D2240 - Test Method for Rubber Property – Durometer Hardness.
14. ASTM D2370 - Test Method for Tensile Properties of Organic Coatings.
15. ASTM D2697 - Test Method for Volume Nonvolatile Matter in Clear or
Pigmented Coatings.
16. ASTM D2842 - Test Method for Water Absorption of Rigid Cellular Plastics.
17. ASTM D2856 - Test method for Open Cell Content of Rigid Cellular Plastics by
the Air Pycnometer.
18. ASTM E96 - Test Methods for Water Vapor Transmission of Materials.
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1.05 QUALITY ASSURANCE
A. Installing Subcontractor Qualifications/ Requirements: Refer to Section 1.1, E and
Section 1.3, A. Installing Subcontractor shall ensure site conditions shall meet all
Manufacturer requirements before initiating the Work.
B. Manufacturer will demonstrate installations from a minimum of three digester cover
projects in similar environmental conditions. The Manufacturer will certify that the
applicable reference standards are met.
1.06 WARRANTY
A. Provide a 2-year warranty on spray polyurethane foam and primer.
B. Provide a 10-year warranty on elastomeric (top) coating, and associated non-skid.
1.07 DELIVERY, STORAGE, AND HANDLING
A. Manufacturer recommendations: Unless otherwise indicated, the coating
Manufacturer’s printed recommendations and instructions for storing, mixing,
handling, applying, and protecting its coating materials, for preparation of surfaces
for coating, and for other procedures relative to coating shall be strictly observed.
B. Materials shall be delivered in original sealed containers, clearly marked with the
Manufacturer’s name, brand name, and product identification, type of material,
safety information, manufacture date, and lot numbers.
C. Materials shall be stored in an area protected from the weather and direct sunlight.
D. All materials shall be stored in compliance with local safety requirements.
1.08 ENVIRONMENTAL REQUIREMENTS
A. Install all materials in strict accordance with all published safety, weather, and
temperature precautions given by the Manufacturer.
B. No coating work shall be performed under the following conditions:
1. Surface or ambient temperatures exceed the manufacturer’s recommended
maximum or minimum allowable.
2. Dust or smoke laden atmosphere.
3. Damp or humid conditions, where the relative humidity is above the
manufacturer’s maximum allowable.
4. Substrate and ambient temperatures are less than 5 degrees Fahrenheit
above the dew point and are decreasing. Dew point shall be measured by use
of an instrument such as a Sling Psychrometer in conjunction with U.S.
Department of Commerce, Weather Bureau psychrometric tables.
Elcometer 319 Dew Point meter or equal may also be used.
5. Ambient temperature that is below 50 degrees Fahrenheit or expected to drop
below 32 degrees Fahrenheit within a 24-hour period. Confirm with
manufacturer requirements.
6. Wind velocities exceed 12 miles per hour as measured by a wind velometer,
unless suitable wind barriers are employed. Confirm with manufacturer
requirements.
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C. The table below describes design loads for the new digester cover and the ambient
conditions for the City of Fort Collins, Colorado.
Cover Design Loads
1. Live load 20 psf
2. Ground snow load 30 psf
3. Wind load Vasd (3 sec) exp C, 105 mph
Ambient Conditions
1. Site Elevation 4950 feet above sea level
2. Max/Min Temperature 103°F/-41°F
3. Max/Min relative humidity 100%/13%
(normally range is 26% to 84%)
1.09 SAFETY REQUIREMENTS
A. Contractor and Subcontractor shall perform all work in accordance with OSHA
regulations and safety regulations governing the location of the jobsite.
B. Proper disposal of waste materials and containers must be done in compliance with
federal, state, and local regulatory agencies.
PART 2 PRODUCTS
2.01 GENERAL
A. A single Manufacturer shall be responsible for providing a complete spray
polyurethane foam system including primer, spray polyurethane foam, and
elastomeric coating, as specified herein.
B. Suitability: The Contractor shall use suitable coating/insulation materials as
recommended by the Manufacturer. Materials shall comply with Volatile Organic
Compound (VOC) limits applicable at the site.
C. Material Sources: Where manufacturers and product numbers are listed, it is to
show the type and quality of coatings that are required. Coating materials shall be
materials that have a record of satisfactory performance in industrial plants,
manufacturing facilities, and water and wastewater treatment plants.
D. Compatibility: In any coating/insulation system, only compatible materials from a
single Manufacturer shall be used in the Work. Particular attention shall be directed
to compatibility of primers and finish coats. If necessary, a barrier coat shall be
applied between existing prime coat and subsequent field coats to ensure
compatibility.
E. Containers: Coating materials shall be sealed in containers that plainly show the
designated name, formula or specification number, batch number, color, date of
manufacture, and name of manufacturer, all of which shall be plainly legible at the
time of use.
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F. Colors: Colors and shades of colors of coatings shall be as indicated or selected by
the Owner.
G. Substitute or “Or-Equal” Products:
1. To establish equality, the Contractor shall furnish satisfactory documentation
from the manufacturer of the proposed substitute or “or-equal” product that the
material meets the indicated requirements and is equivalent or better in the
following properties:
a. Quality.
b. Durability.
c. Resistance to abrasion and physical damage.
d. Life expectancy.
e. Ability to recoat/repair in future.
f. Solids content by volume (where applicable).
g. Dry film thickness per coat (where applicable).
h. Compatibility with other coatings.
i. Suitability for the intended service.
j. Resistance to chemical attack.
k. Temperature limitations during application and in service.
l. Type and quality of recommended coating systems.
m. Ease of application.
n. Ease of repairing damaged areas.
o. Stability of colors.
2. Protective coating materials shall be standard products produced by
recognized Manufacturer’s who are regularly engaged in production of such
materials for essentially identical service conditions. When requested, the
Contractor shall provide the Engineer with the names of not less than 10
successful applications of the proposed manufacturer's products that comply
with these requirements.
3. If a proposed substitution requires changes in the Work, the Contractor shall
bear such costs involved as part of the Work.
2.02 SPRAY POLYURETHANE FOAM PRIMER
A. Manufacturer shall provide single component, water soluble, acrylic primer that
promotes long-term adhesion of spray-in-place polyurethane foam to the steel
digester cover that has been primed with Tnemec Series N69 Hi-Build Epoxoline II
as specified in Section 09_96_70 - Digester Cover Protective Coating. Foam primer
shall be manufactured specifically for adhesion of spray polyurethane foam to a
substrate.
B. The following requirements must be met:
Property Value
Minimum Coat Thickness 25
% Solids by Weight 21%
% Solids by Volume 19%
C. As required, installing Subcontractor shall prepare the Tnemec Series N69 coating
primer coat on top of the steel digester cover for proper adhesion of the foam
primer.
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D. Manufacturers:
1. Lapolla Thermo-Prime Acryclic Roof Primer™.
2.03 SPRAY POLYURETHANE FOAM
A. Provide a two-component, closed-cell, polyurethane foam system specifically
designed to provide a high performance, light weight insulation system for use over
a wide variety of insulation configurations. See Section 3.4 for installation
requirements.
B. Spray polyurethane foam insulation systems shall conform to the following minimum
physical properties:
Properties
Test
Method/Requirements Value
Aged “R” Value: ASTM C518 25
Compressive Strength: ASTM D1621
40 min
55 psi
Core Density: ASTM D1622 2.8 lbs/ft3
Closed Cell Content: ASTM D2856
90 min
>90%
Tensile Strength: ASTM D1623
60 min
65 psi
Water Absorption: ASTM D2842
(1.0 max per volume)
0.44
Water vapor Permeability
@ 74°F, perm inch.
ASTM E96
2.5 max
1.82 @ 1”
Dimensional Stability: 28
days at 158°F, 98% RH
ASTM D2126 1.54
C. Manufacturer:
1. Lapolla Foam-LOK™.
2. Equal.
2.04 ELASTOMERIC (TOP) COATING
A. A fire retardant, thixotropic, elastomeric top coating for the long-term protection of
spray polyurethane foam insulation. See Section 3.5 for installation requirements.
The coating may be either high solids acrylic, low solids silicon, or high solids
silicon.
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B. High solids acrylic elastomeric coatings shall conform to the following minimum
physical properties:
Properties
Test
Method/Requirements Value
Tensile Strength: ASTM D2370 300 psi (±25)
Elongation: ASTM D2370 260% (±25)
Adhesion: ASTM C794-D903 7.0 plf PUF(dry)
3.6 plf PUF(wet)
1.4 plf Galv. Steel (dry)
3.0 plf Galv. Steel (wet)
Hardness (Shore A): ASTM D2240 62 (±2)
Permeability: ASTM D1653A 11 U.S. Perms @ 20 mils
Tear Resistance: ASTM D624 85 lbs/in. (±2)
Solids by Weight: ASTM D1644 67% (±3)
Weight per Gallon: ASTM D1475 11.95 (±0.2)
Theoretical Coverage: 13-14 dry mils 1.5 gallons
Viscosity (cps): ASTM D 562 110 K.U. (±8)
Reflectivity: TF 1002/03 New: 85%
Aged: 78%
Emissivity: TF 1002/03 0.89
Dry to Touch: 4 hours
Tack Free: 12 hours
Recoat Window: 12 hours
Shelf Life: 1 year
C. High solids silicon elastomeric coatings shall conform to the following minimum
physical properties:
Properties Test
Method/Requirements
Value
Tensile Strength: ASTM D412 245 psi (±25)
Elongation: ASTM D412 235% (±10)
Adhesion: ASTM C794-D903 7.0 plf PUF(dry)
3.6 plf PUF(wet)
1.4 plf Galv. Steel (dry)
3.0 plf Galv. Steel (wet)
Hardness (Shore A): ASTM D2240 37 (±2)
Permeability: ASTM E-96 10.7 U.S. Perms @ 20
mils
Tear Resistance: ASTM D624 85 lbs/in. (±2)
Solids by Weight: ASTM D1644 67% (±3)
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Properties Test
Method/Requirements
Value
Solids by Volume: ASTM D2697 92% (±3)
Weight per Gallon: ASTM D1475 10.3 (±0.2)
Theoretical Coverage: 10-12 dry mils 1.25 gallons
Viscosity (cps): ASTM D562 110 K.U. (±8)
Solar Reflective Index: Initial: 113
Thermal Emmitance: Initial: 0.90
Dry to Touch: 1-2 hours
Tack Free: 1-2 hours
Recoat Window: 2-4 hours
Shelf Life: 1 year
D. Low solids silicon elastomeric coatings shall conform to the following minimum
physical properties:
Properties Test
Method/Requirements
Value
Tensile Strength: ASTM D412 551 psi (±25)
Elongation: ASTM D412 186% (±10)
Adhesion: ASTM C794-D903 7.0 plf PUF(dry)
3.6 plf PUF(wet)
1.4 plf Galv. Steel (dry)
3.0 plf Galv. Steel (wet)
Hardness (Shore A): ASTM D2240 70
Permeability: ASTM E96 7.9 U.S. Perms @ 20
mils
Tear Resistance: ASTM D624 85 lbs/in. (±2)
Solids by Volume: ASTM D2697 59% (±2)
Weight per Gallon: ASTM D1475 10.3 (±0.2)
Theoretical Coverage: 10-12 dry mils 1 gallons
Viscosity (cps): ASTM A2196 14,000 – 16,000
Solar Reflective Index: Initial: 110
Thermal Emmitance: Initial: 0.90
Dry to Touch: 1-3 hours
Tack Free: 1-3 hours
Recoat Window: 2-4 hours
Shelf Life: 1 year
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E. Manufacturers: The following are approved Manufacturers for the Acrylic
Elastomeric Coating:
1. Lapolla Thermo-Flex 100.
2. Lapolla Thermo-Sil 3200.
3. Lapolla Thermo-Sil 2200.
4. Equal.
PART 3 EXECUTION
3.01 INSTALLERS
A. Comply with the instructions and recommendations of the insulation system
Manufacturer, unless otherwise specified.
B. See Materials Safety Data Sheets (MSDS) for additional safety information.
C. Before starting to apply foam or coating, shut off all nearby HVAC equipment on the
digester cover and seal air intakes and exhausts. Seal other potential sources of air
entry into an adjacent, occupied building.
3.02 SURFACE PREPARATION - GENERAL
A. Manufacturer Recommendations: Unless otherwise indicated, the coating
Manufacturer’s printed recommendations and instructions preparation of surfaces
for coating, and for other procedures relative to coating shall be strictly observed.
B. Remove any contaminants that will interfere with total adhesion of the sprayed
polyurethane system to the primed digester cover. Surfaces shall be free of loose
particles, rust, scale, grease, dirt, laitance, or other contaminants.
C. The digester cover will be primed with Tnemec Series N69 primer per the
requirements of Section 09_96_70 - Digester Cover Protective Coating. A second
primer, per Section 2.2 of this specification, is necessary for the top of the digester
cover to properly adhere the spray polyurethane foam insulation to the primed
digester cover.
D. Refer to Section 09_96_70 - Digester Cover Protective Coating for additional
requirements.
3.03 APPLICATION OF SPRAYED POLYURETHANE FOAM
A. Nominal polyurethane foam thickness shall be a minimum of two inches. Foam shall
be applied in no less than 1/2-inch layers. Additional foam may be required to
provide positive drainage and a smooth consistent transition to the digester cover
edge or added insulation value.
B. Foam installation shall occur in a single day. Foam work not completed must be
protected from moisture or condensation by means of 6-mil plastic or priming that
day.
C. Foam shall not be applied when the measured digester cover temperature is below
50 degrees Fahrenheit or above 125 degrees Fahrenheit .Foam shall not be applied
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when the relative humidity is above 85%. Foam shall not be applied when wind
velocities exceed 12 miles per hour, as measured by a wind velometer, unless
suitable wind barriers are employed. Foam shall not be applied to any surface
where visible moisture is present or, that when tested with a moisture meter,
registers a reading greater than ten percent. No foam shall be applied to digester
cover if the deck temperature is within 5 degrees Fahrenheit of the dew point. The
Contractor shall provide all equipment to check weather conditions and shall
maintain a daily weather log during the project.
D. Foam must be applied in no greater than 13 mm (1/2-inch) lifts. Time between lifts
shall not exceed 4 hours. The finished digester cover surface shall not vary more
than 13 mm (1/2-inch) on the entirety of the cover.
E. Surface texture of the installed foam shall be smooth, unless extraneous conditions
and the Owner and Engineer agree on the quality of the installation.
F. The Foam insulation shall be filleted to cover-mounted equipment not to receive
foam insulation as to provide a relatively smooth transition.
G. All areas, which fail to meet specification requirements with respect to thickness,
foam quality, etc., shall be repaired and reapplied at the expense of the Contractor.
H. Application of spray foam shall not commence during inclement weather or when
precipitation is imminent. Area shall be kept clear of traffic during and for twenty-
four hours after completion of application.
I. Metal, concrete, and other surfaces not to receive foam shall be masked.
Procedures or means as required to prevent damage from fugitive over spray of the
polyurethane foam insulation shall be provided. Caution shall be taken to protect
those areas not to receive spray foam, including vehicles located nearby.
3.04 APPLICATION OF ACRYLIC OR SILICON ELASTOMERIC DIGESTER COVER (TOP)
COATING:
A. Manufacturer Recommendations: Unless otherwise indicated, the coating
Manufacturer’s printed recommendations and instructions for, mixing, handling,
applying, and protecting its coating materials, for preparation of surfaces for coating,
and for other procedures relative to coating shall be strictly observed.
B. Apply in a minimum of 2 coats. The minimum allowable dry mill thickness shall be
24 mils.
C. The nominal thickness of the final dry film protective elastomeric acrylic coating
system shall be an average 40 mils with a minimum of 35 mils.
D. Mask off metal and other surfaces not to receive coating.
E. Refer to Manufacturer’s application instructions and precautions in the technical
datasheet for specific details on:
1. Mixing.
2. Recommended spray equipment.
3. Spray techniques.
4. Cold and hot temperature precautions during application.
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F. All foam is to be coated with the acrylic elastomeric coating. Coating shall be
extended up and over all foam or vent pipes and terminate a minimum of two inches
above the foam creating a self-terminating flashing.
G. Coat foam the same day of application, unless delayed by inclement climatic
conditions.
H. Owner shall select acrylic elastomeric color with response to Manufacturer’s
submittals.
3.05 DIGESTER COVER NON-SKID
A. A non-skid surface shall be provided over the entire digester cover to facilitate
improved traction of Owner’s staff.
B. The non-skid surface shall be incorporated into the top coat of the foam insulation
system and installed by the Contractor according to the Manufacturer’s instructions.
3.06 CLEANING
A. At the end of each workday, Contractor shall remove rubbish, empty containers,
rags, and other discarded items from the site. After completing work, clean glass
and spattered surfaces. Remove spattered coatings by washing, scraping, or other
methods, being careful not to scratch or damage adjacent finished surfaces.
END OF SECTION
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SECTION 09_96_70
DIGESTER COVER PROTECTIVE COATING
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Surface preparation and application of protective coatings to
Digester 612 steel cover, including accessories, exposed piping, pipe supports, and
miscellaneous appurtenances. Provide full coating of all cover structure elements,
including connections to top of wall.
1.02 REFERENCES
A. ASTM International (ASTM):
1. D4414 - Standard Practice for Measurement of Wet Film Thickness by Notch
Gages.
2. E11 - Standard Specification for Woven Wire Test Sieve Cloth and Test
Sieves.
3. E94 - Standard Guide for Radiographic Examination Using Industrial
Radiographic Film.
4. E337 - Standard Test Method for Measuring Humidity with a PsyChrometer
(the Measurement of Wet- and Dry-Bulb Temperatures).
5. E164 - Standard Practice for Contact Ultrasonic Testing of Weldments.
6. E165 - Standard Practice for Liquid Penetrant Examination for General
Industry.
7. E709 - Standard Guide for Magnetic Particle Testing.
8. E1032 - Standard Test Method for Radiographic Examination of Weldments.
B. Code of Colorado Regulations (CCR):
1. 5 CCR 1001.
C. Colorado Department of Public Health and Environment (CDPHE).
D. Environmental Protection Agency (EPA).
E. NACE International (formerly National Association of Corrosion Engineers):
1. RPO189-99 - Discontinuity (Holiday) Testing of Protective Coatings.
2. SP0178 - Design, Fabrication, and Surface Finish Practices for Tanks and
Vessels to be Lined for Immersion Service.
3. TMO170 - Visual Standard for Surfaces of New Steel, Airblast Cleaned with
Sand Abrasive.
F. SSPC The Society for Protective Coatings (formerly Steel Structures Painting
Council):
1. Guide 6 - Guide for Containing Surface Preparation Debris Generated During
Paint Removal Operations.
2. PA 1 - Shop, Field, and Maintenance Painting of Steel.
3. PA 2 - Measurement of Dry Coat Thickness with Magnetic Gages.
4. PA 3 - Guide to Safety in Paint Application.
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5. SP-1 - Solvent Cleaning.
6. SP-5 - White Metal Blast Cleaning.
7. SP-6 - Commercial Blast Cleaning.
8. SP-11 - Power Tool Cleaning to Bare Metal.
1.03 DEFINITIONS
A. Containment system: A containment system includes the cover panels, screens,
tarps, scaffolds, supports, shrouds, and ventilation filtration used to enclose an
entire work area or a paint removal tool.
B. Dry film thickness (DFT): Thickness of fully cured coating, measured in mils.
C. Exposed surface: Any metal or concrete surface, indoors or outdoors that is
exposed to view.
D. Ferrous: Cast iron, ductile iron, wrought iron, and all steel alloys except stainless
steel.
E. Stripe coat: A coat of paint hand-rolled or brush-applied intended to give those
areas sufficient film build to resist corrosion. The stripe coat consists of the primer
material when applied after the primer application.
F. Volatile organic compound (VOC): Content of air polluting hydrocarbons in uncured
coating product measured in units of grams per liter or pounds per gallon, as
determined by EPA Method 24.
1.04 PERFORMANCE REQUIREMENTS
A. Coating materials formulated for metal surfaces shall be especially formulated as a
protective coating for use in marine or industrial applications.
B. Pigments and binders shall be materials that do not darken, discolor, or fade due to
action of hydrogen sulfide.
1.05 SUBMITTALS
A. Product data.
B. Regulatory requirements: Include requirements for the following:
1. Volatile organic compound limitations.
2. Coatings containing lead compounds and PCBs.
3. Abrasives and abrasive blast cleaning techniques, and disposal.
C. Samples:
1. Include 8-inch square drawdowns or brush-outs of topcoat finish when
requested. Identify each sample as to finish, formula, color name and number,
and sheen name and gloss units.
D. Quality assurance submittals:
1. Applicator Qualifications.
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E. Certificates: Submit manufacturer’s certification that products to be used comply
with the specified requirements and are suitable for the intended application.
F. Manufacturer's instructions: Include the following:
1. Special requirements for transportation and storage.
2. Mixing instructions.
3. Shelf life.
4. Pot life of material.
5. Precautions for applications free of defects.
6. Surface preparation.
7. Method of application.
8. Recommended number of coats.
9. Recommended dry film thickness (DFT) of each coat.
10. Recommended total dry film thickness (DFT).
11. Drying time of each coat, including prime coat.
12. Required prime coat.
13. Compatible and non-compatible prime coats.
14. Recommended thinners, when recommended.
15. Limits of ambient conditions during and after application.
16. Time allowed between coats (minimum and maximum).
17. Required protection from sun, wind, and other conditions.
18. Touch-up requirements and limitations.
19. Ventilation requirements during application and curing, including configuration,
equipment to be used, and duration.
G. Manufacturer's Representative’s field reports.
1. Reports on visits to project site to view and approve surface preparation of
structures to be coated.
2. Reports on visits to project site to observe and approve coating application
procedures.
3. Final letter certifying applications.
H. Safety and health requirements.
1. Contractor shall submit copies of all federal, state, and local permits required
to comply with air pollution standards, including, but not limited to EPA and
CDPHE.
I. Proposed abrasive materials: One (1) pound sample.
1.06 QUALITY ASSURANCE
A. Applicator qualifications:
1. Coating applicator:
a. The coating applicator shall demonstrate at least 10 years experience in
applying coating systems for wastewater systems and shall be able to
demonstrate successful completion of at least 6 similar projects per year
for the last 3 years (18 total projects minimum) that include coating
application for elements in submerged or corrosive atmospheres.
1) At least 6 of the projects shall be owned and maintained by a
municipal utility provider rather than a developer or industry.
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2) At least 6 of the projects shall have been performed under the
environmental conditions (temperature, wind, and humidity) similar to
those expected during the duration of the project.
b. Principal labor:
1) The project foreman shall demonstrate at least 10 years experience
in applying coating systems for wastewater systems
B. Quality assurance procedures and practices shall be utilized to monitor all phases of
surface preparation, application of coatings, and inspection throughout duration of
project. Procedures or practices not specifically defined herein may be utilized,
provided they meet recognized and acceptable professional standards and are
accepted by Owner.
1. Services of Coating Manufacturer’s Representative:
a. Arrange for coating manufacturer’s representative to make periodic visits
at the construction site to provide consultation and inspection services
during surface preparation work and application of coatings.
b. Coating Manufacturer’s Representative shall, at a minimum be present at
the first application of each product specified. The representative shall
review the proper preparation and application techniques with the
Contractor immediately prior to installation. The representative shall be
present at the preparation of the surface and application of the first use of
each separate product being used.
c. At the completion of all coating application, the representative shall furnish
a letter certifying that they were present for the initial preparation and
coating application for each product and that the work was completed in
accordance with their recommendations.
d. The representative shall be present at the eleventh (11th) month Warranty
Inspection.
C. Regulatory requirements:
1. Comply with governing agencies regulations for air pollution control including,
but not limited to the following regulations:
a. 5 CCR 1001.
2. Comply with governing agencies regulations by using coatings that do not
exceed permissible volatile organic compound limits and do not contain lead.
D. Compatibility of Coatings: Use products by same manufacturer for all coats on
same surface, unless specified otherwise.
E. All materials furnished shall be subject to inspection by Owner. Data for all coating
materials, solvents, and thinners to be used on project shall be submitted. Hold
strictly to true intent of Specifications with regard to quality of materials,
workmanship, and diligent execution of Contract.
1.07 PRODUCT DELIVERY, STORAGE, AND HANDLING
A. Prepare products for shipment by:
1. Tagging or marking products to agree with delivery schedule or shop
drawings.
2. Including complete packing lists and bills of material with each shipment.
3. Packaging products to facilitate handling and protection against damage
during transit, handling, and storage.
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B. Transport products by methods that avoids product damage. Deliver products in
undamaged condition in manufacturer's unopened containers or packaging.
C. Provide equipment and personnel to handle products by methods to prevent soiling
or damage.
D. Upon delivery, promptly inspect shipments. Verify compliance with Contract
Documents, correct quantities, and undamaged condition of products. Immediately
store and protect products and materials until installed in Work.
E. Store products with seals and legible labels intact.
F. Maintain products within temperature and humidity ranges required or
recommended by manufacturer.
G. Connect and operate space heaters during storage when ambient temperatures fall
below temperatures recommended by manufacturer.
H. Provide access for inspection.
I. Remove unspecified and unapproved paints from Project site immediately.
J. Deliver containers with labels identifying the manufacturer's name, brand name,
product type, batch number, date of manufacturer, expiration date or shelf life, color,
and mixing and reducing instructions.
K. Store coatings in well-ventilated facility that provides protection from the sun
weather, and fire hazards. Maintain ambient storage temperature between forty-five
(45) and ninety (90) degrees Fahrenheit, unless more restrictive temperatures are
recommended by the manufacturer. Coatings shall be conditioned to the
manufacturer’s recommended temperature prior to application.
L. Take precautions to prevent fire and spontaneous combustion.
1.08 PROJECT CONDITIONS
A. Apply coatings in strict accordance with manufacturer's material data sheets with
particular attention to curing and drying times and temperatures.
1. Apply no coating when the temperature of the surface to be coated or the
surrounding air temperature is outside the range allowed by manufacturer's
recommendations or when it is expected that temperatures will be outside of
the range for a minimum eight (8) hours after coating application.
2. Apply no coating when the surrounding air temperature is forecasted to be less
than five (5) degrees Fahrenheit above the dew point within eight (8) hours
after coating application. Dew point shall be measured by use of an instrument
such as a Sling Psychrometer in conjunction with U.S. Department of
Commerce Weather Bureau Psychometric Tables or equivalent.
3. Apply no coating to steel which is five (5) degrees Fahrenheit below air
temperature or which is at a temperature over ninety (90) degrees Fahrenheit,
nor shall coating be applied to steel which is at a temperature that will cause
blistering or porosity or otherwise will be detrimental to the life of the coating.
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4. No coating shall be applied to wet or damp surfaces or in rain, snow, fog, mist,
or when basin containing the surfaces to be coated is in service. Coating shall
not be applied on frosted or ice-coated surfaces.
5. If above conditions are prevalent, coating application shall be delayed or
postponed until conditions are favorable. Complete day's coating application
with time to permit coating sufficient drying time prior to damage by
atmospheric conditions.
6. If above conditions are prevalent, Contractor shall provide fans, heaters, and
dehumidification equipment as necessary to provide suitable conditions for
application and curing of coating products in strict accordance with coating
manufacturer’s instructions if accepted by the Owner.
1.09 SAFETY AND HEALTH REQUIREMENTS
A. Conform with all safety requirements set forth by regulatory agencies applicable to
construction industry and coating manufacturer's printed instructions and
appropriate technical bulletins and manuals. Provide and require use of personal
protective life-saving equipment for persons working in or about project site.
B. Observe proper safety precautions to protect against potential toxicity and
flammability of coatings. Safe handling and application practices are required and
should include, but not be limited to, provisions of:
1. SSPC-PA3 - "Guide to Safety in Paint Application."
2. SSPC-PS17.00: Section 8 - "Safety."
3. Coating Manufacturer's Material Safety Data Sheets.
C. Ladders, scaffolding, and rigging shall be designed for intended uses. Erect ladders,
scaffolding, and lighting where requested by Owner to facilitate inspection and be
moved by Contractor to locations requested by Owner.
D. If ventilation is required, all ventilation equipment shall be explosion proof.
Ventilation shall reduce concentrations of air contaminants so that a hazard does
not exist. Continue air circulation and exhausting of solvent vapors until coatings
have fully cured. Forced air ventilation during surface preparation and coating
application operations is mandatory. Operate ventilation during entire period of
application and continue after spraying has been halted until there is no coating
vapor present. Air in enclosed coating space shall be safe at all times from fire and
explosion hazards.
1. When required, utilize dehumidification equipment to provide proper
temperature and humidity conditions, as recommended by coating
manufacturer, for proper application and curing of coatings.
E. During coating application, capacity of ventilating fans shall be at least three-
hundred (300) cubic feet per minute per gallon of coating applied per hour unless a
more stringent criteria is recommended by the coating manufacturer.
F. Continuous forced ventilation at a rate of at least one (1) complete air change every
four (4) hours shall be provided for at least seven (7) days after coating application
is completed or until coating is completely cured, whichever is longer, in accordance
with coating manufacturer's recommendations.
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G. Provide two (2) sets of filter-type respirators and safety goggles, and an air-supplied
mask to be used by Owner's personnel when required for inspection purposes. All
devices shall be kept in good working condition.
H. Ground hoses to prevent accumulation of charges of static electricity. All nozzles
shall be equipped with dead man triggers. Dead man triggers shall be in good
working condition and shall not be tied down or otherwise modified by any means
that prohibits functioning of automatic feature of nozzle.
I. Lighting fixtures and flexible cords used in any coating operation shall comply with
requirements of NFPA 70 and "National Electric Code" (NEC) for atmosphere in
which they will be used. Whenever required by Owner, provide additional
illumination and necessary supports to cover all areas to be inspected. Level of
illumination for inspection purposes shall be determined by Owner.
J. Maximum allowable concentration of vapor shall be kept below maximum safe
concentration for eight (8) hour exposure.
K. When handling and mixing coatings, workmen shall wear protective clothing
required by OSHA and/or recommended by coating manufacturer.
L. During mixing and application of coatings, all flames, welding, and smoking shall be
prohibited in vicinity. Appropriate type fire extinguishers shall be kept nearby.
M. Whenever occupational noise exposure exceeds the maximum allowable sound
level, provide and require use of approved ear protective devices for all persons
exposed to the noise, including Owner personnel.
N. Maintain a solvent drum on-site to store all used solvents. Do not dump solvents
and/or thinners on ground. Remove solvent drum from job site by and at sole
expense of Contractor.
O. Observe all applicable Laws and Regulations when removing and disposing of lead
or other hazardous material-containing paint.
1.10 WARRANTY
A. Provide to Owner a warranty covering materials and installation for a period of not
less than 2 years after the date of Construction Acceptance of the work.
PART 2 PRODUCTS
2.01 GENERAL
A. Materials specified are those that have been evaluated for the specific service. The
products are listed to establish a standard of quality. Equivalent materials of other
manufacturer’s may be submitted on written approval of the Owner. As proof of
equality, the Owner will require at the cost of the Contractor, certified test reports
from a certified, nationally known, reputable, and independent testing laboratory
conducting comparative tests as directed by the Owner between the products
specified and the requested substitution.
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B. Request for substitution shall include:
1. Manufacturer’s literature for each product giving name, product number,
generic type, descriptive information, solids by volume, recommended dry film
thickness.
2. Certified lab test reports showing results to equal the performance criteria of
the products specified herein.
3. List of five projects where the products were installed and have at least 3
years proven record of performance. Include project name, date of installation,
description of all products used, and name of contact with telephone number
for Owner to contact.
4. Proposed dollar amount of reduction in the contract amount.
C. Decision to permit the use of alternate products will be at the sole discretion of the
Owner, and the decision of the Owner shall be final.
D. All materials shall be brought to job site in original sealed containers with
manufacturer’s name, brand, color, and identification number clearly legible.
Containers shall not be opened or used until Owner has physically inspected
contents and obtained necessary data from information printed on containers or
labels. Materials exceeding storage life recommended by manufacturer shall be
rejected.
E. Manufacturer shall identify flammability, toxicity, and allergenic properties. Any other
characteristics requiring field precautions and specific safety practices shall be
stipulated.
F. All coatings shall be stored in enclosed structures for protection from weather and
excessive heat or cold. Flammable coatings must be stored to conform with city,
county, state, and federal safety codes for flammable coating and paint materials.
G. All coating products shall be from same manufacturer.
H. Submit coating samples prior to ordering any coating products. All coating products
shall bear same batch numbers. Do not mix batch numbers.
2.02 PREPARATION AND PRETREATMENT MATERIALS
A. Surface cleaner and degreaser:
1. As recommended by the coating manufacturer.
2. Cleaner/degreaser shall not leave a residue that impairs bond of the cured
coating with the substrate.
B. Seam sealer:
1. Description: 100% solids epoxy surfacing compound. As manufactured by the
following or equal:
a. Tnemec: Series 215 Surfacing Epoxy.
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2.03 INTERIOR LINING MATERIALS
A. Lining material for digester cover and appurtenances shall consist of a single (1)
coat, self-priming, 100 percent solids epoxy, specially formulated for hydrogen
sulfide-resistant environments. Coatings used shall conform to requirements of local
and state air pollution regulatory agencies. Coating system used shall be the
following listed system. Finish coat color shall be per Owner’s choice and must be
accepted by Owner prior to ordering of coating.
Manufacturer Product
Minimum Thickness, DFT
(mils)
Tnemec Tnemec Series 435 Perma-Glaze 30
2.04 EXTERIOR COATING MATERIALS
A. Coating materials for digester cover and appurtenances shall consist of a single (1)
primer coat system utilizing a two component high solids epoxy coating with a
minimum solids content of sixty-five percent (65%) by volume, and covered with a
compatible spray-applied insulation system. Coatings used shall conform to
requirements of local and state air pollution regulatory agencies. Coating system
used shall be the following listed system. Finish coat color shall be per Owner’s
choice and must be accepted by Owner prior to ordering of coating.
Exterior Coating System
Manufacturer
Prime Coat
Product
Prime Coat
Minimum
Thickness, DFT
(mils)
Finish Coat
Product
Finish Coat
Minimum
Thickness DFT
(mils)
Tnemec Series N69 Hi-
Build Epoxoline II
4-6 Lapolla Foam-
LOK. See
Section 07_57_13
- Sprayfoam
Insulation
See
Section 07_57_13
- Sprayfoam
Insulation
2.05 SIDE SKIRT COATING MATERIALS
A. Coating materials for exterior skirt of the digester cover shall consist of a single (1)
primer coat utilizing a two component high solids epoxy coating with a minimum
solids content of sixty-five (65%) by volume, and covered with a compatible aliphatic
polyester polyurethane coating. Coatings used shall conform to requirements of
local and state air pollution regulatory agencies. Coating system used shall be the
following listed system. Finish coat color shall be per Owner’s choice and must be
accepted by Owner prior to ordering of coating.
Manufacturer
Prime Coat
Product
Prime Coat
Minimum
Thickness, DFT
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PART 3 EXECUTION
3.01 GENERAL
A. Coordinate scheduling and restrictions on this work with the Owner.
B. All work shall be performed by skilled craftsmen qualified to perform required work
in a manner comparable with best standards of practice.
C. All surface preparation and coating application shall conform to applicable SSPC
standards and coating manufacturer's printed instructions. Material applied prior to
acceptance of surface by the Owner shall be removed and reapplied to satisfaction
of Owner at expense of Contractor.
D. Perform work in a professional manner. Work shall be completed with a minimum
disruption to the adjacent operation of the plant. Contractor shall limit materials to
the immediate work area. Spills shall be immediately contained and cleaned up.
3.02 PROTECTION
A. Contain all removed paint and associated debris to prevent contamination of the site
and environment around the tank. Utilize minimum Class 2A containment and
ventilation system as described in SSPC-Guide 6 during paint removal.
B. A dust collection system shall be incorporated into the containment system. The
intent being to remove entrained particulate matter from air streams to maintain
compliance with all particulate emission laws and to eliminate damage caused by
dust to people, adjacent property, and the finished product. The dust collection
system shall be designed by the Contractor and shall consist of the following
elements:
1. The dust collection system shall be designed such that it provides both
negative pressure to the containment system and airflow within the contained
area.
2. All air leaving the containment area must pass through the dust collection
system.
3. The dust collection system manufacturer’s recommended procedures will be
followed. New filter media may not be subject to the full air volume of the fan.
Contractor shall provide low velocity air volume until dust cake has formed.
4. When filter media has reached the end of its useful life, all filters must be
replaced at the same time to ensure a uniform path of airflow through the dust
collection system.
5. Contractor shall provide periodic inspection of the filter media to ensure proper
operation.
6. Any visible particulate that can be seen discharging from the exhaust stack
shall be considered to be a failure of the dust collection system and all dust-
generating Work shall be immediately stopped until the failure is identified and
the system is repaired.
7. Filters must be disposed of in accordance with all federal and state
regulations.
8. Dust shall not be permitted to be stored in the dust collection hopper. The
hopper shall be cleaned at the end of each day’s production.
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C. Protect following surfaces from abrasive blasting by masking, or other means:
1. Threaded portions of valve and gate stems.
2. Machined surfaces for sliding or bearing contact.
3. Surfaces to be assembled against gaskets.
4. Surfaces of shafting on which sprockets are to fit.
5. Surfaces of shafting on which bearings are to fit.
6. Machined surfaces of bronze trim, including those slide gates.
7. Cadmium-plated items except cadmium-plated, zinc-plated, or sherardized
fasteners used in assembly of equipment requiring abrasive blasting.
8. Galvanized items, unless scheduled to be coated.
9. Equipment, valve, and gate locks.
D. Protect installed equipment, mechanical drives, and adjacent coated equipment
from abrasive blasting to prevent damage caused by entering sand or dust.
1. Protect HVAC equipment and fresh air intake on the roof of the control building
between the digesters.
E. Protect adjacent surfaces not to be coated from spatter droppings and overspray.
1. Mask off surfaces of items not to be coated or remove items from area.
F. Furnish sufficient drop cloths, shields, and protective equipment to prevent spray or
droppings from fouling surfaces not being coated and in particular, surfaces within
storage and preparation area.
G. Place cotton waste, cloths, and material which may constitute fire hazard in closed
metal containers and remove daily from site.
H. Remove electrical plates, surface hardware, fittings, and fastenings, and any
signage prior to application of coating operations. Carefully store, clean, and
replace on completion of coating in each area. Do not use solvent or degreasers to
clean hardware that may remove permanent lacquer finish.
I. Where Owner’s telemetry equipment is present, Contractor shall coordinate
removal/replacement/protection with Owner.
J. Contractor shall coordinate removal and reinstallation of electrical components with
Owner.
K. Repair damage resulting from inadequate or unsuitable protection.
3.03 SURFACE PREPARATION – GENERAL
A. Preparation of all surfaces and application of coatings specified herein shall be in
strict accordance with coating manufacturer's instructions as supplemented by
these Specifications.
1. Welds: Welds shall be finished to a NACE Weld Preparation Designation C -
Ground Smooth and Free of All Defects in accordance with SP0178. Weld
splatter shall be removed using a chipping hammer, spud bar, or scraper.
Tightly adhering weld splatter may require removal by grinding. Welds shall be
ground smooth and blended into the plate surface.
2. Sharp Edges: Remove sharp edges, such as those normally occurring on
rolled structural members or plates, as well as those resulting from flame
cutting, welding, grinding, and especially shearing, by any suitable method
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such as grinding, mechanical sanding, and filing. Verify that during removing
operations new sharp edges are not created (i.e., edges should be ground to a
1/16 inch radius, not beveled).
3. Pits: Deep corrosion pits, gouges, clamp marks, or other surface
discontinuities may require grinding prior to coating application, and will
require filling with seam sealer or equal.
4. Laminations, Slivers: Rolling discontinuities (laps) with sharp protruding edges,
deep penetrating crevices and such defects shall be eliminated prior to
coating. Eliminate minor slivers by scraping and grinding. All sharp fins,
projections, or edges shall be removed.
B. Dust, dirt, oil, grease, or any foreign matter which will affect adhesion or durability of
coatings must be removed by washing with clean cloths dipped in an approved
cleaning solvent and wiped dry with clean cloths in accordance with SP-1 before
proceeding with abrasive blast surface preparation.
C. Compressed air used for blast cleaning or blow down cleaning shall be filtered and
shall contain no condensed water and no oil. Moisture traps shall be cleaned at
least once every four hours or more frequently as required to prevent moisture from
entering the supply air.
D. Oil separators shall be installed just downstream of compressor discharge valves
and at the discharge of the blast pot discharges. These shall be checked on at least
every four hours or more frequently as required.
E. Regulators, gauges, filters, and separators in good working order shall be in use on
all of the compressor air lines to blasting nozzles at all times.
F. An air dryer or desiccant filter drying unit shall be installed which dries the
compressed air prior to blast pot connections. This dryer shall be used and
maintained for the duration of all surface preparation work.
G. Demonstration:
1. Blast a sample area with abrasive to be used to check surface preparation and
proposed equipment so that surface can be cleaned according to Specification
and that abrasive will provide a profile suitable for application of coating to be
used.
2. No coating work shall begin before prepared surfaces and manner of
preparation is accepted by Owner.
H. Surface preparation shall be based upon compliance with SSPC Specification No. 1
- Pictorial Surface Preparation Standards for Painting Steel Surfaces, SSPC-Vis 1,
NACE Standard TM0170; and as described below. Anchor profile for prepared
surfaces shall be measured by using a nondestructive instrument such as a
Keane-Tater Surface Profile Comparator or Testex Press-O-Film System. Provide
said items for measuring anchor profile.
I. A profile or anchor pattern is required for the best possible adhesion of coating
system to steel. Use proper mesh size angular abrasive to obtain profile required for
each individual type of coating system. Profile shall be 2.0 mils. Only clean, fresh
grit or abrasive shall be used.
J. In general, select smallest size abrasive that will produce desired cleaning results.
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December 2018 09_96_70-13 10991A10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10991A10 DWRF Digester Lid 612 Design/Specifications/09_96_70 (FS-100)
K. After abrasive blasting, remove all dust, foreign particles, and spent abrasives by
blowing down with clean, dry, oil free air, brushing, and vacuum cleaning.
L. All workers and/or inspectors who will be in contact with abrasive blasted surfaces
shall wear clean gloves, clothing, and shoe coverings to prevent contamination of
abrasive blasted surfaces.
3.04 SURFACE PREPARATION – INTERIOR
A. All surfaces shall be prepared to SSPC SP-5 – White Metal Blast Cleaning.
B. If abrasive blasted surface changes color or rust bloom begins to form, re-blast
surface to SSPC SP-5 standard.
3.05 SURFACE PREPARATION – EXTERIOR
A. All surfaces shall be prepared to SSPC SP-6 – Commercial Blast Cleaning.
B. If abrasive blasted surface changes color or rust bloom begins to form, re-blast
surface to SSPC SP-6 standard.
3.06 COATING APPLICATION
A. General:
1. Coating application shall conform to requirements of SSPC Specification PA 1,
latest revision, for "Paint Application Specification No. 1," "Shop, Field and
Maintenance Painting," the coating manufacturer’s printed literature, and as
specified herein.
2. Coating application equipment shall be designed for application of materials
specified and shall be maintained in first-class working condition.
3. Compressors shall have suitable traps and filters to remove water and oils
from air. Equipment shall be subject to acceptance by Owner.
B. Thinning of coating materials shall only be permitted as recommended by
manufacturer and accepted by Owner.
C. Apply each application of coating evenly, free of brush marks, sags, and runs and
with no evidence of poor workmanship. Coating shall be sharply cut to lines.
Finished surfaces shall be free from defects and blemishes.
D. Application of first coat shall follow immediately after surface preparation and
cleaning within an eight (8) hour working day. Any cleaned areas not receiving first
coat within an eight (8) hour period shall be re-cleaned prior to application of the
coat.
E. Personnel walking on prepared or recoated surfaces shall take precautions to
prevent damage or contamination of surfaces. Recoat surfaces from which material
cannot be removed satisfactorily as required to produce a finish acceptable to
Owner.
F. Welds, seams, plate edges, radiused edges of steel sections, and irregular surfaces
such as bolts or rivets shall receive a brushed stripe coat after the prime coat.
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pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10991A10 DWRF Digester Lid 612 Design/Specifications/09_96_70 (FS-100)
G. Coating components shall be mixed in exact proportions as specified by
manufacturer. Verify that all materials are removed from containers during mixing
and metering operations.
H. Thoroughly mix coatings utilizing an accepted slow-speed power mixer until all
components are thoroughly combined and are of a smooth consistency. Do not
apply coatings beyond pot-life limits specified by manufacturer.
I. Each coat will be inspected. Strip and remove defective coats, prepare surfaces,
and recoat. When approved by Owner’s representative or inspector, apply next
coat.
J. Strictly observe drying time between coats as stated in manufacturer's printed
instructions.
K. Control and check dry film thicknesses and integrity of coatings.
L. Measure dry film thickness with calibrated thickness gauge.
M. When two or more coats are specified, each coat shall contain sufficient approved
color additive to act as an indicator of coverage, or coats must be of contrasting
color.
N. Upon completion of coating operations, perform coating thickness tests and holiday
detection testing using a non-destructive, magnetic type thickness gauge and an
approved holiday detection device. Pinholes or other irregularities are not permitted
in the coating.
1. Holiday detection testing shall be accomplished over one hundred percent
(100%) of coated surfaces.
O. Perform mixing, thinning, application, coating thickness testing, and holiday
detection testing of coatings in presence of Owner.
P. Allow time element equivalent to seven days curing time at seventy
(70) degrees Fahrenheit and fifty percent (50%) relative humidity before placing
epoxy coating systems into service.
Q. Apply coatings in accordance with manufacturer's instructions.
R. Allow surfaces to dry, except where coating manufacturer requires surface wetting
before coating.
S. Apply minimum number of specified coats. The DFT of each individual coat may not
exceed the manufacturer’s recommendations. The total DFT of coatings may not
exceed the Maximum DFT identified by the coating manufacturer.
T. Apply coats to thicknesses specified, especially at edges and corners.
U. Apply additional coats when necessary to achieve specified thicknesses.
V. Coat surfaces without drops, ridges, waves, holidays, laps, or brush marks.
W. Remove spatter and droppings after completion of coating.
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December 2018 09_96_70-15 10991A10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10991A10 DWRF Digester Lid 612 Design/Specifications/09_96_70 (FS-100)
X. Drying, recoating, and curing:
1. As a minimum, provide ventilation as specified in paragraph 1.09 of this
Section.
2. Provide fans, heating devices, or other means recommended by coating
manufacturer, if necessary, to achieve an environment suitable to prevent
formation of condensate or dew on surface of substrate, coating between
coats and within curing time following application of last coat.
3. Limit drying time to that required by these Specifications or coating
manufacturer's instructions.
4. Do not allow excessive drying time or exposure which may impair bond
between coats.
5. Recoat epoxies within time limits recommended by coating manufacturer.
6. When time limits are exceeded, abrasive blast clean prior to applying another
coat.
7. When limitation on time between abrasive blasting and coating cannot be met
before attachment of components to surfaces which cannot be abrasive
blasted, coat components before attachment.
8. Verify that primer and intermediate coats of coating are unscarred and
completely integral at time of application of each succeeding coat.
9. Touch up suction spots between coats and apply additional coats where
required to produce finished surface of solid, even color, free of defects.
10. Leave no holidays.
11. Sand and recoat scratched, contaminated, or otherwise damaged coating
surfaces so damages are invisible to naked eye.
3.07 SCHEDULE OF ITEMS NOT REQUIRING COATING
A. General: Unless specified otherwise, the following items do not require coating:
1. Aluminum, brass, bronze, copper, plastic (except PVC pipe), rubber, stainless
steel, chrome, everdur, or lead.
3.08 SEQUENCE OF WORK
A. De-energize any electrical service that may interfere with the safe completion of the
Work. Coordinate any electrical disconnects with plant staff.
B. Prepare digester covers as previously specified.
C. Abrasive blast surfaces to be coated as specified previously and apply primer coat.
D. Apply brushed stripe coat to specified locations.
E. Touch up as required.
3.09 FIELD QUALITY CONTROL
A. Manufacturer’s field services:
1. Coating manufacturer’s representative shall be present at the project site at
beginning of surface preparation operations and at beginning of coating
application operations, to approve Contractor procedures and provide direction
as may be required.
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December 2018 09_96_70-16 10991A10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10991A10 DWRF Digester Lid 612 Design/Specifications/09_96_70 (FS-100)
2. Project condition records:
a. Measure and record ambient air and substrate temperature at the
beginning and end of each shift and once every two hours of each shift
using a thermometer.
b. Measure and record relative humidity at the beginning and end of each
shift and every two hours of each sift using a sling psychrometer in
accordance with ASTM E 337.
3. Coating application:
a. Inspect and record that the pot life of the coating system materials is not
exceeded during installation. Inspect to verify that recoat limitations for all
coating materials are not exceeded.
b. Measure and record the thickness of each coat of the coating systems
using the following methods:
1) Use notched gauge in accordance with ASTM D 4414 for Wet Film
Thickness at least once every 50 square feet of coating system area.
2) Following cure, measure the dry film thickness of coatings using dry
film thickness gages once for every 50 square feet of surface area.
Measurement should be performed in accordance with SSPC-PA-2
using magnetic gages for ferrous metal substrates and using
electronic gages for non-ferrous metal substrates. Measurements
should be taken for each coat in the coating system, but not until at
least 8 hours after application of the coating. If recoat times are
shorter than 8 hours, rely on wet film thickness gage measurements
for each coat. Any areas found to be below the specified DFT shall
receive additional applications of the coating system or shall be
removed and recoated if recoat times have been exceeded. Areas
found to be over specified DFT must be evaluated. If thickness is 1 to
3 mils over specified DFT, no action shall be required provided runs
and sags are not present. If mil thickness is too excessive, removal
and recoating will be required by the Contractor at no additional cost
to Owner.
c. Thickness of coatings shall be checked with a nondestructive, magnetic-
type thickness gauge. Use an instrument such as a Tooke Gauge if a
destructive tester is deemed necessary. Test coating integrity of all interior
wetted surfaces with an approved inspection device. Holiday detectors
shall not exceed voltage recommended by manufacturer of coating
system. For thickness between ten (10) and twenty (20) mils, add a non-
sudsing type wetting agent to water prior to wetting detector sponge. No
pinholes or other irregularities will be permitted in final coating.
d. Holiday Detection Testing: Shall be accomplished over one-hundred
percent (100%) of coated surfaces, and in strict accordance with NACE
RP0189-99.
e. Inspection of applied coating will be accomplished as a joint effort
involving Contractor and Owner’s designated representative or inspector.
f. Provide following testing equipment to be jointly used on this project by
Contractor and Owner’s representative or inspector. Equipment shall be
maintained in clean, operable condition. Equipment shall be calibrated
within the last 12 months or more recently if recommended by the
manufacturer. Equipment shall remain the property of the Contractor
during and after project.
1) Surface profile Comparator or Testex Tape to measure surface
profile prior to coating application.
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DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586
December 2018 09_96_70-17 10991A10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10991A10 DWRF Digester Lid 612 Design/Specifications/09_96_70 (FS-100)
2) Psychrometer and psychometric tables or charts for humidity/dew
point determination.
3) Dry film thickness gauge and calibration blocks for coating thickness
testing.
4) Wet film thickness gauge for coating thickness testing.
5) 10X magnifier for examination.
6) Holiday detector and associated equipment for coating defect
determination.
7) Combustible gas analyzer (sniffer) for safety.
g. Owner’s representative or inspector will witness all testing as performed
by Contractor.
3.10 FINAL CLEANING
A. Perform final cleaning prior to inspections for Construction Acceptance.
B. Employ skilled workers who are experienced in cleaning operations.
C. Use cleaning materials which are recommended by manufacturers of surfaces to be
cleaned.
D. Prevent scratching, discoloring, and otherwise damaging surfaces being cleaned.
E. Broom clean exterior paved surfaces and rake clean other surfaces of site work:
1. Police yards and grounds to keep clean.
F. Clean grease, mastic, adhesives, dust, dirt, stains, fingerprints, paint, blemishes,
sealants, plaster, concrete, and other foreign materials from sight-exposed
surfaces, and fixtures and equipment.
G. Arrange for and dispose of surplus materials, waste products, and debris off-site:
1. Prior to making disposal on private property, obtain written permission from
Owner of such property.
3.11 WARRANTY INSPECTION
A. A warranty inspection shall be conducted by the Owner during the twenty-third
(23rd) month following the Notice of Construction Acceptance. Contractor shall be
present at inspection. All defective work shall be repaired in strict accordance with
coating manufacturer’s instructions, this Specification, and to satisfaction of Owner.
B. Notification: Owner will establish date for inspection at least thirty (30) days in
advance. If an inspection date has not been established within twenty-four
(24) months after coating work was completed, the Warranty Inspection shall be
considered to be waived and Contractor's work completed.
C. Owner may drain and washdown process tank for Warranty Inspection, if
necessary. Contractor shall provide suitable and necessary scaffolding and ladders,
lighting, and ventilation for inspection.
1. Inspection: Entire coating system shall be visually inspected as specified in
Article 1.06, Quality Assurance. All defective coating, as well as damaged and
rusting spots shall be satisfactorily repaired by and at sole expense of
Contractor.
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pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10991A10 DWRF Digester Lid 612 Design/Specifications/09_96_70 (FS-100)
2. Coating Manufacturer’s Representative: Contractor shall have coating
manufacturer’s representative present during inspection of work to assist with
assessment of condition of interior and exterior coating and make
recommendations for methods of repair of coating systems as may be
required.
D. Inspection Report: The Owner shall prepare and provide to Contractor an inspection
report covering Warranty Inspection, setting forth number and type of failures
observed, percentage of surface area where failures have occurred.
E. Schedule: Upon completion of inspection and receipt of an Inspection Report as
noted herein, Owner shall establish a date for Contractor to proceed with remedial
work. Any delay on part of Contractor to meet schedule established by Owner shall
constitute breach of this Contract and Owner may proceed to have defects
remedied, with costs involved paid by the Contractor.
F. Remedial Work: Any location where coating has peeled, bubbled, or cracked and
any location where rusting is evident shall be considered to be a failure of coating
system. Contractor shall make repairs at all points where failures are observed by
removing deteriorated coating, cleaning and preparing surface to receive coating in
accordance with SP-11 Power Tool Cleaning to Bare Metal, and recoating with
same coating system. If area of failure exceeds twenty-five percent (25%) of total
coated surface, entire coating system may be required to be removed and recoated
in accordance with original Specification.
G. Costs: All costs for Contractor's repair shall be borne by Contractor. In preparing his
bid, Contractor shall include an appropriate amount for repair. No additional
allowance will be paid by Owner for said repair.
H. Repairs shall be warranted for an additional period of two (2) years from their
completion.
END OF SECTION
Page 34 of 40
DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586
Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
ATTACHMENT B
WORK ORDER COST OF SERVICES
Page 35 of 40
DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586
Hydro Construction DWRF - Digester 612 Lid Insulation Repair Page 1
Project name 3036 Environmental Dr.
Fort Collins
CO 80525
USA
Labor rate table Labor - Bare
Equipment rate table Equipment
Report format Sorted by 'Group phase/Phase'
'Detail' summary
Page 36 of 40
DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586
Hydro Construction DWRF - Digester 612 Lid Insulation Repair Page 2
Group Group Description Takeoff Quantity Labor Price Labor Amount Material Price Material Amount Sub Price Sub Amount Equip Price Equip Amount Other Price Other Amount Total Amount
9000.000 FINISHES
Special Coatings
9000.000 Sub - Special Coatings - Insulation Repair 1.00 ls - - - - 71,200.00 /ls 71,200 - - - - 71,200
Estimate Totals
Description Amount Totals Hours Rate Cost Basis Cost per Unit Percent of Total
Labor
Material
Subcontract 71,200 90.08%
Equipment
Other
71,200 71,200 90.08% 90.08%
Sales Tax 7.400 % C
Perform & Payment Bond - 2 yr. 1,225 B 1.55%
Labor Burden 38.000 % C
1,225 72,425 1.55% 91.63%
Profit & Overhead 6,614 9.132 % T 8.37%
6,614 79,039 8.37% 100.00%
Total 79,039
Page 37 of 40
DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586
Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
ATTACHMENT C
WORK ORDER SCHEDULE DETAIL
Page 38 of 40
DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586
May-20 Jun-20 Jul-20 Aug-20
Mock Up
Coating and Insulation Demo
Coating and Insulation Repair
Inspection and Approval
Key Dates: Commencement Date: 5/1/2020 Completion Date: 8/31/2020
DWRF Digester 612 Lid Insulation and Coating Repair
Project Schedule
SCHEDULE
Page 39 of 40
DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586
Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
ATTACHMENT D
CERTIFICATE OF INSURANCE
CONTRACTOR shall submit Certificate of Insurance in compliance with the Contract
Documents.
Page 40 of 40
DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586
05/19/2020
Flood and Peterson
PO Box 578
Greeley CO 80632
Dana Stewart, CIC, CISR
(970) 266-7149 (970) 506-6845
DStewart@floodpeterson.com
Hydro Construction Company Inc.
77 NW Frontage Road
Fort Collins CO 80524
Phoenix Insurance Company 25623
Charter Oak Fire Insurance Company 25615
Travelers Property Casualty Company of America 25674
Pinnacol Assurance 41190
GL/AU/WC/XS x4/21
A DT-CO-8G990899-PHX-20 04/01/2020 04/01/2021
1,000,000
300,000
10,000
1,000,000
2,000,000
2,000,000
B 810-9L108491-20-26-G 04/01/2020 04/01/2021
1,000,000
C
10,000
CUP-2J40080A-20-26 04/01/2020 04/01/2021
10,000,000
10,000,000
D Y 2091550 04/01/2020 04/01/2021
1,000,000
1,000,000
1,000,000
RE: 20-01-608
H-WRF-2020-4 DWRF Digester 612 Lid Insulation & Coating Repair
City of Fort Collins is included as Additional Insured on the General, Automobile, and Umbrella Liability Policies if required by written contract or agreement
and with respect to work performed by Insured subject to the policy terms and conditions.
City of Fort Collins
700 Wood Street
Fort Collins CO 80521-1945
SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE
THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN
ACCORDANCE WITH THE POLICY PROVISIONS.
INSURER(S) AFFORDING COVERAGE
INSURER F :
INSURER E :
INSURER D :
INSURER C :
INSURER B :
INSURER A :
NAIC #
NAME:
CONTACT
(A/C, No):
FAX
E-MAIL
ADDRESS:
PRODUCER
(A/C, No, Ext):
PHONE
INSURED
COVERAGES CERTIFICATE NUMBER: REVISION NUMBER:
IMPORTANT: If the certificate holder is an ADDITIONAL INSURED, the policy(ies) must have ADDITIONAL INSURED provisions or be endorsed.
If SUBROGATION IS WAIVED, subject to the terms and conditions of the policy, certain policies may require an endorsement. A statement on
this certificate does not confer rights to the certificate holder in lieu of such endorsement(s).
THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER. THIS
CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES
BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S), AUTHORIZED
REPRESENTATIVE OR PRODUCER, AND THE CERTIFICATE HOLDER.
OTHER:
(Per accident)
(Ea accident)
$
$
N / A
SUBR
WVD
ADDL
INSD
THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD
INDICATED. NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS
CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS,
EXCLUSIONS AND CONDITIONS OF SUCH POLICIES. LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS.
$
$
$
PROPERTY DAMAGE $
BODILY INJURY (Per accident)
BODILY INJURY (Per person)
COMBINED SINGLE LIMIT
AUTOS ONLY
AUTOS ONLY AUTOS
NON-OWNED
OWNED SCHEDULED
ANY AUTO
AUTOMOBILE LIABILITY
Y / N
WORKERS COMPENSATION
AND EMPLOYERS' LIABILITY
OFFICER/MEMBER EXCLUDED?
(Mandatory in NH)
DESCRIPTION OF OPERATIONS below
If yes, describe under
ANY PROPRIETOR/PARTNER/EXECUTIVE
$
$
$
E.L. DISEASE - POLICY LIMIT
E.L. DISEASE - EA EMPLOYEE
E.L. EACH ACCIDENT
ER
OTH-
STATUTE
PER
(MM/DD/YYYY) LIMITS
POLICY EXP
(MM/DD/YYYY)
POLICY EFF
LTR TYPE OF INSURANCE POLICY NUMBER
INSR
DESCRIPTION OF OPERATIONS / LOCATIONS / VEHICLES (ACORD 101, Additional Remarks Schedule, may be attached if more space is required)
EXCESS LIAB
UMBRELLA LIAB EACH OCCURRENCE $
AGGREGATE $
$
OCCUR
CLAIMS-MADE
DED RETENTION $
PRODUCTS - COMP/OP AGG $
GENERAL AGGREGATE $
PERSONAL & ADV INJURY $
MED EXP (Any one person) $
EACH OCCURRENCE $
DAMAGE TO RENTED
PREMISES (Ea occurrence) $
COMMERCIAL GENERAL LIABILITY
CLAIMS-MADE OCCUR
GEN'L AGGREGATE LIMIT APPLIES PER:
POLICY
PRO-
JECT LOC
CERTIFICATE OF LIABILITY INSURANCE DATE (MM/DD/YYYY)
CANCELLATION
AUTHORIZED REPRESENTATIVE
ACORD 25 (2016/03)
© 1988-2015 ACORD CORPORATION. All rights reserved.
CERTIFICATE HOLDER
The ACORD name and logo are registered marks of ACORD
HIRED
AUTOS ONLY
DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586
(mils)
Finish Coat
Product
Finish Coat
Minimum
Thickness DFT
(mils)
Tnemec Series N69 Hi-
Build Epoxoline II
6 Tnemec Series
290 CRU
2-3
Page 25 of 40
DocuSign Envelope ID: BE890C91-7635-4E83-B6E6-DD5531603586