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HomeMy WebLinkAboutCORRESPONDENCE - RFP - 8286 CONSTRUCTION CONTRACTOR FOR PROJECTS AT THE WATER & WASTEWATER TREATMENT FACILITESUtilities Work Order Form Official Purchasing Form
Last updated 10/2017
WORK ORDER
PURSUANT TO A MASTER AGREEMENT BETWEEN
THE CITY OF FORT COLLINS
AND
HYDRO CONSTRUCTION, INC.
WORK ORDER NUMBER: UH-WRF-2018-33
PROJECT TITLE: UDWRF Sidestream Reactor Procurement
ORIGINAL BID/RFP NUMBER & NAME: U8286, Construction Contractor for Projects at
the Water and Wastewater Treatment
Facilities
MASTER AGREEMENT EFFECTIVE DATE: U06/20/2016
ARCHITECT/ENGINEER: UNA
OWNER’S REPRESENTATIVE: ULink Mueller
WORK ORDER COMMENCEMENT DATE: UDecember 17, 2018
WORK ORDER COMPLETION DATE: UDecember 31, 2019
MAXIMUM FEE: (time and reimbursable direct costs): U$784,626.00
PROJECT DESCRIPTION/SCOPE OF SERVICES: UProcurement of the Drake Water
Reclamation Facility (DWRF) Sidestream Reactor. The work is located at the City of Fort Collins
DWRF in Fort Collins, Colorado. Project scope will include: Design parameters, System
Performance, Current Scope of Supply, Ancillary Equipment, Services and One AirPrex MAP
reactor. See attached supporting documentation.
Service Provider agrees to perform the services identified above and on the attached forms in
accordance with the terms and conditions contained herein and in the Master Agreement between
the parties. In the event of a conflict between or ambiguity in the terms of the Master Agreement
and this Work Order (including the attached forms) the Master Agreement shall control.
The attached forms consisting of Uthirty-fiveU (U35U) pages are hereby accepted and incorporated
herein, by this reference, and Notice to Proceed is hereby given after all parties have signed this
document.
SERVICE PROVIDER: Hydro Construction, Inc.
By: Date:
Name: Title:
DocuSign Envelope ID: 28FD6681-DAE4-4D9B-92BA-28BB8F8E5335
John Podeyn Project Manager
December 13, 2018
Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
OWNER’S ACCEPTANCE & EXECUTION:
This Work Order and the attached Contract Documents are hereby accepted and incorporated
herein by this reference.
ACCEPTANCE: Date:
Christina Schroeder signing for Link Mueller, Civil Engineer III
REVIEWED: Date:
Pat Johnson, Senior Buyer
APPROVED AS TO FORM: Date:
Name,City Attorney's Title
(if greater than $1,000,000)
ACCEPTANCE: Date:
Jason Graham, Plant Operations Director - Water Reclamation & Biosolids
ACCEPTANCE: Date:
Owen Randall, Civil Engineering Director
ACCEPTANCE: Date:
Carol Webb, Deputy Director - Water Resources & Treatment Operations
ACCEPTANCE: Date:
Kevin Gertig, Utilities Executive Director
(if greater than $1,000,000)
ACCEPTANCE: Date:
Gerry Paul, Purchasing Director
(if greater than $60,000)
ACCEPTANCE: Date:
Darin Atteberry, City Manager
(if greater than $1,000,000)
ATTEST: Date:
City Clerk
(if greater than $1,000,000)
DocuSign Envelope ID: 28FD6681-DAE4-4D9B-92BA-28BB8F8E5335
December 13, 2018
December 13, 2018
December 13, 2018
December 13, 2018
December 13, 2018
December 13, 2018
Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
ATTACHMENT A
WORK ORDER SCOPE OF SERVICES
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NUMBER: 07394 DATE: 12/05/18
TO: John Podeyn
Hydro Construction
301 East Lincoln Avenue
Fort Collins, CO 80524
Phone (970) 225-2211
Email: jpodeyn@hydroconstruction.com
Budgetary Proposal
Prepared For:
Ft. Collins, CO
CNP AirPrex® System
Manufacturer Contact
Jerod Swanson
Regional Sales Manager
CENTRISYS / CNP
9586 58th Place, Kenosha, WI 53144
M: +1 (612) 401 2006
E: Jerod.Swanson@centrisys.us
Local Representative
Josh Queen
Goble Sampson
6355 Ward Rd., Suite 200
Arvada, CO 80004
Ph: 303.770.6418 (office)
Fax: 303.815.8257 (cell)
Email: jqueen@goblesampson.com
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COVER LETTER:
CNP IS PLEASED TO PROVDE THE FOLLOWING SCOPE OF SUPPLY FOR:
THE CNP AIRPREX PROCESS
ITEM 1 DESIGN PARAMETERS
Our design calculations are based on the following parameters:
AIRPREX SEQUESTRATION PROCESS (WITHOUT STRUVITE HARVESTING)
SEQUESTRATION PARAMETERS VALUE UNITS
Digested sludge flow rate to AirPrex® reactor
Max Month - Design flow:
90 gpm
Ortho-P in digested sludge, max 424 mg-P/L
ITEM 2 SYSTEM PERFORMANCE (WHEN ANCILLARY EQUIPMENT IS USED IN
CONJUCTION WITH REACTOR)
AIRPREX SEQUESTRATION PROCESS (WITHOUT STRUVITE HARVESTING)
ITEM VALUE UNITS
Removal of soluble ortho-P from dewatering return
side-stream via AirPrex® > 90 %
Estimated dewatering benefit – reduction in polymer
consumption versus non-AirPrex® bio-P digested
sludge*
20 - 30 %
Estimated dewatering benefit – increase in cake
solids versus non-AirPrex® bio-P digested sludge* 2 - 3 % points
MgCl2 Consumption at 30% w/w solution 659 gallon/day
Estimated annual MgCl2 dosing cost (@$1.3/gal) 312,696 $/year
Total energy consumption 805 kWh/day
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Total installed power 45 HP
O&M Labor requirements <1 hours/day
Retention Time 4 hrs
*Note that there is a trade-off between polymer and cake solids improvement, depending on the needs of the plant, one or the other
can be maximized or both can be improved simultaneously but to a lesser extent.
ITEM 3 CURRENT SCOPE OF SUPPLY
REACTOR
ITEM QUANTITY DESCRIPTION
1 1
AirPrex® MAP reactor
- 14 ft diameter x 40 ft high
- 29,787 gallons volume
- MOC: Carbon Steel, Epoxy Coated Interior, Painted Exterior
- Internal piping system for air distribution
- Spiraling Staircase and platforms
ITEM 4 FUTURE SCOPE OF SUPPLY NOT INCLUDED IN THIS PROPOSAL SCOPE
ANCILLARY EQUIPMENT
ITEM QUANTITY DESCRIPTION
1 2 Aerzen Blower and air distribution system/Reactor
- 2 PD blowers for lower air supply/Reactor
2 1 Snyder MgCl2 storage tank (6500 gallons, with 30% additional storage)
3 1
Veldoyne MgCl2 dosing system (peristaltic)
4 1
Velodyne Defoamer dosing system (peristaltic)
5 1 Netzsch Struvite slurry pump
6 1 Internal piping system for air distribution, chemical supply and sludge
handling
7 1
40 hrs of Instrumentation and controls support by Centrisys (includes
written description of how program should work), Panel and VFD
equipment and programming supplied by Ft. Collins
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8 1 Instrumentation (flow meters, pH sensors, level sensors)
ITEM 5 SERVICES
Centrisys/CNP will furnish one factory representative for 10 days during 2 trips to assist
in installation inspection, start-up supervision, and operator training. Dates of service to
be scheduled upon Buyer’s written request.
ITEM 6 PRICING
ITEM
EQUIPMENT BUDGETARY PRICE PER THE ABOVE SCOPE
1 AirPrex® MAP reactor only
$706,870
ITEM 7 LEADTIME
EQUIPMENT
DELIVERY TIME AFTER
APPROVED SUBMITTALS
ADDITIONAL
ON-SITE INSTALLATION
TIME
AirPrex® System 40 weeks 2 weeks
PAYMENT TERMS
Delivery terms: FOB Ft Collins
Payment terms: 15% down payment after receipt of order confirmation
15% after receipt of submittals
60% notice of shipment, latest 3 weeks after notice of shipment
10% after start-up
Payment target: 30 days net
Warranty: 24 month limited warranty based on the following: Labor and material
are warranted for 24 months after completion of scope of work.
Manufacturer and supplier will not be liable for any incidental or
consequential damages. This is to include, but not be limited to, tank
cleaning, loss of production, plant closure or damage to other parts of
the facility or equipment. Components that are subject to usual wear,
as well as damages caused by inadequate attendance or faulty
operation shall not be covered by this warranty. Coating warranty
based strictly on installing in accordance with manufacturer’s
recommendations and no other beyond that. Warranty is not
applicable for damaging service conditions encountered, including,
but not limited to, electrolytic, chemical or abrasive action. Warranty
does not include any failures due to foundation settling or vibration
caused by service and field conditions.
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ITEM 8 SCOPE EXCLUSIONS
This proposal was based on CNP and Carollo’s specifications. Any further changes
to these specifications are not included in this proposal.
Any site preparation work including surveying and soil sampling
Civil works such as the foundation plate for the system or the building
Anchor bolts
Bonding
Structural and anchor bolt calculations
Pipes and piping (except from the outside flange of the reactor the aeration ring
inside the reactor)
Sludge holding or storage tanks for sludge equalization
Supply lines (water and electricity) as well as building services (lighting, water
supply / sink) in the office building
Concrete work and core drill holes
Permits
Readiness of the Equipment before requesting start-up service. Non-readiness may
incur additional charges.
Any other auxiliary equipment or service not detailed above.
Issued by
Zach Mazur
Applications Engineer
Date: 12/10/18
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Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
ATTACHMENT B
WORK ORDER COST DETAILS
Page 9 of 42
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Hydro Construction Company, Inc. DWRF - Sidestream Procurement Page 1
CNP Airprex - Sidestream Reactor Tank Procurement 11/26/2018 4:10 PM
Page 10 of 42
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Hydro Construction Company, Inc. DWRF - Sidestream Procurement Page 2
CNP Airprex - Sidestream Reactor Tank Procurement 11/26/2018 4:10 PM
Item Description Takeoff Qty
Labor
Amount
Material
Amount
Subcontract
Amount Name
Equipment
Amount
Other
Amount
Total
Amount
11000.000 EQUIPMENT
11501.001 Vessel - Reactor
n 100 CNP Airpreex - Reactor Tank 1.00 ea 0 706,870 - - - 706,870
Vessel - Reactor 706,870 706,870
10.00 Labor hours
EQUIPMENT 0 706,870 0 0 0 706,870
10.00 Labor hours
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Hydro Construction Company, Inc. DWRF - Sidestream Procurement Page 3
CNP Airprex - Sidestream Reactor Tank Procurement 11/26/2018 4:10 PM
Estimate Totals
Description Amount Totals Hours Rate Cost Basis Cost per Unit Percent of Total
Labor 10.000 hrs
Material 706,870 90.09%
Subcontract
Equipment
Other
706,870 706,870 90.09 90.09%
Profit & Overhead 77,756 11.000 % T 9.91%
77,756 784,626 9.91 100.00%
Total 784,626
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Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
ATTACHMENT C
WORK ORDER SCHEDULE DETAILS
Page 13 of 42
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Activity ID Activity Name Original
Duration
Start Finish Total
Float
Predecessors Successors
DWRF - Sidestream P 428 25-Jun-18 28-Feb-20 -44
Pre-Construction 375 25-Jun-18 16-Dec-19 -44
DDeessiiggnn 188 25-Jun-18 21-Mar-19 -10
A1425 Design Notice to Proceed 0 25-Jun-18 -41 A1430
A1430 Preliminary Analysis & Layout 10 25-Jun-18 09-Jul-18 -41 A1425 A1440, A1460
A1440 Develop Sidestream P Process Engineering Report 30 10-Jul-18 20-Aug-18 108 A1430 A1450
A1450 CDPHE Review and approval 30 21-Aug-18 02-Oct-18 108 A1440 A1350
A1460 30% Design Drawings & Specifications 40 10-Jul-18 04-Sep-18 -41 A1430 A1470
A1470 30% Design Estimate 10 05-Sep-18 18-Sep-18 -41 A1460 A1480
A1480 60% Design Drawings & Specifications 40 19-Sep-18 13-Nov-18 -41 A1470 A1490
A1490 60% Design Estimate 10 14-Nov-18 29-Nov-18 -41 A1480 A1500, A1054, A1053
A1500 90% Design Drawings & Specifications 40 30-Nov-18 28-Jan-19 -41 A1490 A1510, A1501
A1501 90% Design Review 30 29-Jan-19 11-Mar-19 -33 A1500 A1110
A1510 90% Design Estimate 38 29-Jan-19 21-Mar-19 -41 A1500 A1110
PPrrooccuurreemmeenntt 265 30-Nov-18 16-Dec-19 -44
A1035 NTP Sidestream Equipment Procurement 0 03-Dec-18* -44 A1050
A1050 CNP/Airprex Reactor Tank Submittal Generation & Review 40 03-Dec-18 29-Jan-19 -44 A1035 A1051
A1051 CNP/Airprex REactor Tank Procurement 224 30-Jan-19 16-Dec-19 -44 A1050 A1240
A1053 NTP Metal Building Procurment 0 30-Nov-18 20 A1490 A1054
A1054 Metal Building Submittal Generation & Review 50 07-Jan-19* 15-Mar-19 -4 A1490, A1053 A1055
A1055 Metal Building Procurement 90 18-Mar-19 23-Jul-19 -4 A1054 A1290
CCoonnttrraacctt 31 22-Mar-19 03-May-19 -41
A1110 90% Estimate Reconciliation 19 22-Mar-19 17-Apr-19 -41 A1510, A1501 A1120
A1120 Execute contract & bonds 12 18-Apr-19 03-May-19 -41 A1110 A1350
A1350 Design and Contract Completion 0 03-May-19 -41 A1120, A1450 A1125
Construction 209 06-May-19 28-Feb-20 -44
Site SiteWork Work 132 06-May-19 08-Nov-19 33
A1125 Construction Notice to Proceed 0 06-May-19 -41 A1350 A1130
A1130 Rough Site Excavation 5 06-May-19 10-May-19 -41 A1125 A1140
A1140 Site Process Yard Piping 40 13-May-19 09-Jul-19 -41 A1130 A1160
A1160 Building Excavation/Structural Fill 10 10-Jul-19 23-Jul-19 -41 A1140 A1210, A1169
A1169 Electrical Duct Bank 10 24-Jul-19 06-Aug-19 100 A1160
A1170 Building Backfill 2 05-Sep-19 06-Sep-19 -41 A1210 A1180
A1180 Site Rough Grade 5 09-Sep-19 13-Sep-19 -41 A1170 A1290
A1200 Landscaping 10 28-Oct-19* 08-Nov-19 33
CCoonnccrreettee 72 24-Jul-19 01-Nov-19 38
A1210 Building Concrete 30 24-Jul-19 04-Sep-19 -41 A1160 A1290, A1220, A1170
A1220 Exterior Chemical Storage Tank Concrete 5 05-Sep-19 11-Sep-19 75 A1210
A1229 Equipment/Electrical pads 5 28-Oct-19 01-Nov-19 18 A1290 A1250
A1230 Site Concrete 10 17-Oct-19* 30-Oct-19 40
BBuuiillddiinngg 112 16-Sep-19 21-Feb-20 -39
A1290 Erect Metal Buiulding 30 16-Sep-19 25-Oct-19 -41 A1210, A1180, A1055 A1229, A1300
A1300 Doors and Windows 2 28-Oct-19 29-Oct-19 -41 A1290 A1310
A1310 Plumbing 5 30-Oct-19 05-Nov-19 -41 A1300 A1320
A1320 Hvac 2 06-Nov-19 07-Nov-19 -41 A1310 A1330
A1330 Electrical, Lights, & Fixtures 10 08-Nov-19 21-Nov-19 -41 A1320 A1340
A1370 Coatings 10 10-Feb-20* 21-Feb-20 -39
Equipment/Process Piping 106 03-Sep-19 31-Jan-20 -24
A1240 Set Sidstream Reactor Tank 3 17-Dec-19 19-Dec-19 -44 A1051 A1270
A1250 Reactor tank blowers and pumps 10 04-Nov-19 15-Nov-19 18 A1229 A1260
A1260 Chemical Storage tank, pumps, & Equipment 10 18-Nov-19* 03-Dec-19 18 A1250
A1269 Digestate feed pumps and process piping 20 03-Sep-19* 30-Sep-19 62
A1270 Sidstream Process Piping 30 20-Dec-19 31-Jan-20 -44 A1240 A1360
A1340 Process electrical, instrumentation, & Controls 45 22-Nov-19 28-Jan-20 -41 A1330 A1360
Start StartCommissioning up and Commissioning 20 03-Feb-20 28-Feb-20 -44
Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
ATTACHMENT D
WORK ORDER SPECIFICATIONS DETAIL
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10822 WEST TOLLER DRIVE, SUITE 200 • LITTLETON, COLORADO 80127 • P. 303.980.8260 • F. 303.980.8277
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10992B10 DWRF Sidestream-P Final Design/Procurement/CNP Reactor/00_00_01
DRAKE WATER RECLAMATION FACILITY (DWRF)
SIDESTREAM-P TREATMENT PROJECT
CAROLLO PROJECT NO. 10992B10
TECHNICAL SPECIFICATIONS
CNP REACTOR PROCUREMENT SUBMITTAL
NOT FOR CONSTRUCTION
VOLUME 1 OF 1
NOVEMBER 2018
Digitally signed by Jason C. Garside
Contact Info: Carollo Engineers, Inc.
Date: 2018.11.30 12:37:38-07'00'
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November 2018 TOC-1 10992B10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10992B10 DWRF Sidestream-P Final Design/Procurement/CNP Reactor/00_00_02 (FS-100)
CITY OF FORT COLLINS
DRAKE WATER RECLAMATION FACILITY (DWRF)
SIDESTREAM-P TREATMENT PROJECT
CNP REACTOR PROCUREMENT
TABLE OF CONTENTS
VOLUME 1 OF 1
DIVISION 01 - GENERAL REQUIREMENTS
SECTION NO. TITLE
01_11_00 SUMMARY OF WORK
01_81_01 PROJECT DESIGN CRITERIA
DIVISION 46 - WATER AND WASTEWATER EQUIPMENT
SECTION NO. TITLE
46_63_83 PHOSPHORUS PRECIPITATION SYSTEM REACTOR
Digitally signed by Jason C. Garside
Contact Info: Carollo Engineers, Inc.
Date: 2018.11.30 12:37:52-07'00'
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November 2018 01_11_00-1 10992B10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10992B10 DWRF Sidestream-P Final Design/Procurement/CNP Reactor/01_11_00 (FS-100)
SECTION 01_11_00
SUMMARY OF WORK
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Detailed description of the Work for the Supply of a Phosphorous
Precipitation System Reactor.
B. Related sections:
1. Section 46_63_83 - Phosphorous Precipitation System Reactor.
1.02 THE WORK
A. The Work consists of supply of the Phosphorus Precipitation System Reactor as
described in Section 46_63_83, including submittals, equipment, start-up, and
commissioning services, spare parts, and coordination with the Contractor during
installation. Phosphorus Precipitation System Reactor equipment will be installed on
a concrete slab by Contractor.
1.03 LOCATION OF PROJECT
A. The Work is located at the Drake Water Reclamation Facility, 3036 Environmental
Drive, Fort Collins, CO 80525.
1.04 RESPONSIBLE PARTIES
A. The following define the responsible parties associated with the Project:
1. Owner: City of Fort Collins.
2. Contractor: Hydro Construction.
3. Engineer: Carollo Engineers, Inc.
4. Supplier: CNP Technology Water and Biosolids Corp.
PART 2 PRODUCTS
Not Used.
PART 3 EXECUTION
Not Used.
END OF SECTION
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November 2018 01_81_01-1 10992B10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10992B10 DWRF Sidestream-P Final Design/Procurement/CNP Reactor/01_81_01 (FS-100)
SECTION 01_81_01
PROJECT DESIGN CRITERIA
PART 1 GENERAL
1.01 SUMMARY
A. Section includes:
1. Criteria for use in selection of equipment and appurtenances specified in
subsequent Sections of these Specifications, or on the Drawings.
2. Criteria for design of tanks and other equipment fabricated off site and shipped
to the Work for installation.
3. Criteria for use in design of anchors for connecting process, mechanical and
electrical equipment and appurtenances to supporting structures.
B. The criteria included in this Section are general criteria that apply throughout the
Work unless more restrictive or more stringent criteria are indicted on the Drawings
or in technical Specifications. See Drawings and Specifications for additional criteria
relevant to specific locations, materials and equipment.
C. Related sections:
1. Section 46_63_83 - Phosphorous Precipitation System Reactor.
1.02 REFERENCES
A. American Society of Civil Engineers (ASCE):
1. 7-10 - Minimum Design Loads for Buildings and Other Structures (ASCE 7).
B. ASHRAE, Incorporated (ASHRAE).
C. International Code Council (ICC):
1. International Plumbing Code (IPC).
D. Sheet Metal and Air Conditioning Contractor’s National Association (SMACNA):
1. Seismic Restraint Manual: Guidelines for Mechanical Systems,
3rd edition - 2008.
1.03 SUBMITTALS
A. Design of supports and anchorage for structures:
1. Shop drawings and calculations:
a. Complete shop drawings and calculations.
b. Calculations shall be signed and sealed by a Professional Engineer
licensed in the State of Colorado.
2. Seismic design calculations:
a. Where seismic design calculations are specified in this Specification, such
requirements will be waived for structures or equipment determined to be
in Seismic Design Category A.
3. Wind design calculations:
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a. Where wind design calculations are specified in this Specification, such
requirements will be waived for structures or equipment located inside
other structures.
1.04 PROJECT DESIGN CRITERIA - SITE INFORMATION
A. Location:
1. Address: 3036 Environmental Drive, Fort Collins, CO 80525
2. Site coordinates (approximate): Latitude 40.5822 N; Longitude -105.0604 W.
B. Elevation:
1. Operating elevation for equipment: 4,885 feet above mean sea level
(approximate).
1.05 PROJECT DESIGN CRITERIA - REGULATORY REQUIREMENTS
A. Fort Collins Building Codes:
1. Building Code:
a. International Building Code (IBC), 2015.
1) City of Fort Collins local amendments.
2. Electrical code:
a. National Fire Protection Association (NFPA), NFPA 70: National Electrical
Code (NEC), 2014.
3. Energy code:
a. International Energy Conservation Code (IECC), 2015.
1) City of Fort Collins local amendments.
4. Fire code:
a. International Fire Code (IFC), 2012.
5. Fuel gas code:
a. International Fuel Gas Code (IFGC), 2015.
6. Mechanical code:
a. International Mechanical Code (IMC), 2015.
1) City of Fort Collins local amendments.
7. Plumbing code:
a. International Plumbing Code (IPC), 2015.
1.06 PROJECT DESIGN CRITERIA - OPERATING ENVIRONMENT
A. Equipment and materials for the Work shall be suitable for performance in a
wastewater treatment plant environment, and under conditions specified in the
following paragraphs.
1. See technical specifications for each type of equipment for additional
requirements.
1.07 PROJECT DESIGN CRITERIA - STRUCTURAL
A. Scope:
1. These paragraphs provide criteria for structural design of equipment,
equipment supports and bracing, and attachment or anchorage of such items
to building and non-building structures.
2. Design criteria for individual structures are indicated on the General Structural
Notes Drawing and the Contract Drawings for each structure.
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3. Specifications for manufactured or prefabricated structures may include design
crtieria in addition to the items in this Section.
B. Design in accordance with requirements of the following:
1. The building code specified in Section 46_63_83.
2. ASCE 7-10.
3. Specific project requirements listed in the following paragraphs.
C. Structure description and risk category.
1. Determine importance factors, develop design loads, and provide detailing in
accordance with the provisions of ASCE 7 based on structure description, risk
category indicated in Table 3:
Table 3: Project Structures - Risk Categories(1)
Description Risk Category(1)
Phosphorus Precipitation System Reactor:
(All structures/area numbers, not listed below)
III
Others (Not applicable)
Notes:
(1) Categories are based on and for use with ASCE 7 unless otherwise noted.
D. Groundwater design criteria:
1. Design groundwater elevation: Approximately 9 feet below grade. (See project
geotechnical report for groundwater elevations at specific boring locations.)
E. Flood design criteria:
1. FEMA Flood Insurance Rate Map Zone D - "Area of Undetermined Flood
Hazard."
(Map No. 08069C0992G.)
F. Wind design criteria (for structures and for equipment located outdoors or under
open canopies):
1. Basic wind speed:
a. Vult = 129 miles per hour (33 feet, 3-second gust).
2. Exposure category: C.
3. Topographic factor, Kzt: 1.0.
4. Wind pressure for design of "components and cladding":
a. Calculated per building code based on criteria in this Section.
b. Use maximum pressure on any wall for all components at the building.
c. Includes pressure for design of doors, windows, siding panels and other
elements.
G. Seismic design criteria:
1. Design spectral response acceleration, 5 percent damped:
a. Short period, Ss = 0.183g.
b. One second period, S1 = 0.058g.
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2. Seismic Design Category:
a. As indicated on the Drawings for each structure (by area) and in Table 4.
Table 4: Project Structures - Seismic Design Categories
Structures and Buildings
(by Drawing Area Number)
Seismic Design
Category(1)
Structures founded on Site Class C soils(1): C
Area Structure
NA
NA Phosphorus Precipitation System Reactor
Notes:
(1) Categories are based on and for use with ASCE 7 unless otherwise noted.
3. Mechanical and electrical equipment, including equipment supports and
anchorage to structures or foundations, and including associated distribution
systems such as piping, ductwork, conduits, cable trays, bus ducts, etc.:
a. Design in accordance with the provisions of ASCE 7-10, Chapter 13,
except as modified herein.
b. Seismic design category B exemptions:
1) Exemptions in ASCE 7, paragraph 13.1.4 for anchoring and bracing
of mechanical, and electrical components in Seismic Design
Category B are permitted for this Work.
c. Component amplification factor (ap) and component response modification
factor (Rp): In accordance with ASCE 7, Table 13.6-1.
d. Overstrength factor for anchorage to concrete (Ωo): In accordance with
ASCE 7, Table 13.6-1.
e. Component importance factor, Ip: In accordance with the provisions of
ASCE 7, Chapter 13 unless otherwise specified in Table 5 of this Section.
Table 5: Mechanical and electrical equipment, Component importance factor, Ip
Component Description Ip
Electrical Equipment and appurtenances provided and
installed under Divisions 26 and 40.
1.5
Mechanical (HVAC) Equipment and appurtenances provided and
installed under Division 40.
1.0
Process Equipment and appurtenances provided and
installed under Divisions 43 and 46.
1.0
f. “Statement of seismic qualification” or “special seismic certification”:
1) Requirements are based on the Seismic Design Category (SDC) of
the facility where the equipment is installed.
4. Tanks, including pre-fabricated tank structures, tank supports, and anchorage
to structures or foundations:
a. Consider impulsive and convective “sloshing” effects.
b. Component response modification factor for impulsive effects, Ri: In
accordance with ASCE 7, Table 15.4-2.
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c. Component response modification factor for convective effects, Rc = 1.0.
d. Component importance factor, Ie: Determine in accordance with ASCE 7,
Section 15.4.1.1.
e. Seismic design category ("SDC"):
1) See Table 4 of this Section.
H. Snow design criteria for structures and for equipment located outdoors):
1. Ground snow load: pg = 30 pounds per square foot.
2. Exposure factor, minimum: Ce = 1.1 (sheltered).
3. Thermal factor, minimum: Ct = 1.2 (unheated).
4. Importance factor, minimum: Based on risk category of the structure where the
equipment is located.
I. Atmospheric icing design criteria (for structures and for equipment located
outdoors):
1. Equivalent radial/nominal uniform ice thickness: 1 inch / 40 miles per hour
wind.
2. Ice density for calculating ice weight, minimum: 56 pounds per cubic foot.
3. Importance factor, minimum: Based on risk category of the structure adjacent
to the equipment.
PART 2 PRODUCTS
2.01 GENERAL
A. Equipment and materials for the project shall be suitable for the following
conditions:
1. Wastewater treatment plant conditions.
2. Site, environmental and structural loading conditions as specified in this
Section.
3. Specific conditions listed in the relevant sections of the Contract Documents
for the equipment and products under consideration.
B. Anchoring and fastening: See the following Sections for materials and installation
requirements:
1. Concrete anchorage material requirements are provided in Section 46_63_83.
PART 3 EXECUTION
3.01 GENERAL
A. Design in accordance with the requirements of the building code as specified in
Section 46_63_83 and the references and project-specific design criteria listed in
this Section.
B. In the event of conflicts between design criteria, the more restrictive or severe shall
govern.
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3.02 DESIGN OF SUPPORTS AND ANCHORAGE FOR EQUIPMENT AND TANKS.
A. General:
1. Anchor using anchor bolts as specified in Section 46_63_83.
2. Anchor bolts used to resist seismic loads and wind forces shall have a
standard hex bolt head.
a. Do not use anchor bolts fabricated from rod stock with an L or J shape.
b. Do not use post-installed anchors (including concrete anchors, sleeve
anchors, flush shells, chemical anchors, powder actuated fasteners, or
other types of anchor) unless indicated on the Drawings or accepted in
writing by the Engineer.
3. Anchor bolt and fastener calculations:
a. Design for ductile failure (anchor bolt yield).
b. Anchor bolts and fasteners embedded cast into plastic concrete or
installed into cured concrete:
1) Design based on a minimum specified 28-day concrete compressive
strength of 4,000 pounds per square inch (f’c = 4,000 psi).
B. Seismic loads:
1. Do not use friction to resist sliding resulting from seismic forces. Resist such
forces only by direct application of loads to fasteners as bearing, shear,
tension, or compression force(s).
2. Do not use more than 60 percent of the weight of the mechanical and electrical
equipment for designing anchors for resisting overturning due to seismic
forces.
3. For tanks and equipment with varying weight based on the volume of material
contained, design anchorage to accommodate both filled and empty
conditions.
a. Do not use more than 60 percent of the weight of the tank for resisting
overturning due to seismic forces.
C. Wind loads:
1. Design load combinations shall be as specified in ASCE 7.
2. For tanks and equipment with varying weight based on volume of material
contained, evaluate anchorage considering both filled and empty conditions.
END OF SECTION
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SECTION 46_63_83
PHOSPHORUS PRECIPITATION SYSTEM
PART 1 GENERAL
1.01 SUMMARY
A. Scope of Work for Phosphorous Precipitation System Reactor Supplier (Supplier):
1. The Supplier shall furnish the process equipment for a Phosphorus
Precipitation Reactor (Reactor), as shown on the Drawings and specified
herein. Other Phosphorous Precipitation System (System) components are
covered under separate specifications.
2. Process equipment to be furnished under this Section includes, but is not
limited to, the following:
a. Phosphorus precipitation Reactor, complete with Reactor support legs,
access platforms and stairs, pipe connections, and removable Reactor
cover.
b. System accessories required for a complete and functional Reactor
system including, but not limited to, internal diffuser ring, diffuser supports,
baffles, manhole with access door, and pipe and electrical conduit
supports.
c. Design of anchor bolts for anchorage of Reactor to concrete pad. Actual
supply of anchor bolts by Contractor.
B. Supplier agrees that the design, as specified in this Specification and on the
Drawings, will meet all performance requirements. Any modifications to the Reactor
required to meet the performance requirements that are attributed to the
performance of the System shall be the full responsibility of the Supplier.
C. Responsible Parties:
1. The following define the responsible parties associated with the Project:
a. Owner: City of Fort Collins.
b. Contractor: Hydro Construction.
c. Engineer: Carollo Engineers.
d. Supplier: CNP Technology Water and Biosolids Corp.
D. Related sections:
1. Section 01_81_01 - Project Design Criteria.
1.02 REFERENCE STANDARDS
A. American Institute of Steel Construction (AISC) - 360 - Specification for Structural
Steel Buildings, 13th Edition or newer.
B. American Water Works Association (AWWA):
1. AWWA D100 – Welded Steel Tanks, 2011 Edition or newer.
2. AWWA D102 – Coating Steel Water Storage Tanks, 2001 Edition or newer.
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C. American Petroleum Institute (API):
1. 650 - Welded Steel Tanks for Oil Storage, 11th Edition with addendum and
errata through 2011.
D. American Society of Mechanical Engineers (ASME):
1. Boiler and Pressure Vessel Code.
E. International Society for Testing and Materials (ASTM):
1. A36 - Specification for Structural Steel.
2. A53 - Specification for Pipe, Steel, Black and Hot-Dipped, Zinc Coated Welded
and Seamless.
3. A307 - Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI
Tensile Strength.
4. D2200 - Standard Practice for Use of Pictorial Surface Preparation Standards
and Guides for Painting Steel Surfaces.
5. D4417 - Standard Test Methods for Field Measurement of Surface Profile of
Blast-Cleaned Steel.
6. D4541 - Standard Test Method for Pull-Off Strength of Coatings Using
Portable Adhesion Testers.
F. American Welding Society (AWS):
1. B2.1 Standard for Welding Procedure and Performance Qualifications.
2. D1.1 Structural Welding Code - Steel.
G. Occupational Safety and Health Act (OSHA).
H. 2015 International Building Code (IBC).
I. Society of Protective Coatings (SSPC):
1. PA 1 - Shop, Field, and Maintenance Painting of Steel.
2. PA Guide 10 - Safety and Health Requirements.
3. PS 17.00 - Guide for Selecting Urethane Painting Systems.
4. SP-10 - Near-White Blast Cleaning.
5. VIS 1 - Guide and Reference Photographs for Steel Surfaces Prepared by Dry
Abrasive Blast Cleaning.
J. NACE International (NACE):
1. SP0178 - Design, Fabrication, and Surface Finish Practices for Tanks and
Vessels to be Lined for Immersion Service.
2. SP0188 - Discontinuity (Holiday) Testing of New Protective Coatings on
Conductive Substrates.
1.03 SYSTEM DESCRIPTION
A. The System supplies magnesium chloride and low-pressure air to a welded carbon
steel Reactor receiving anaerobically digested material. Positive displacement
blowers provide air for Reactor mixing and pH control. Magnesium chloride is dosed
based on a magnesium to soluble phosphorus ratio to the top of the Reactor for the
precipitation of struvite. Struvite crystals are removed periodically from the bottom of
the Reactor using an automated valve and progressive cavity pump.
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1.04 DESIGN CRITERIA
A. Phosphorus Precipitation Reactor:
1. Reactor tank dimensions and capacity:
a. Inside diameter: 13.78 feet.
b. Height: 40.00 feet.
c. Minimum operating level: Elevation indicated on the Drawings.
d. Maximum operating level: Elevation indicated on the Drawings.
2. Maximum design Reactor inlet flow rate: 400 gallons per minute.
3. The design of all items covered by this Section, including Reactor anchor
bolts, shall be designed and sealed, or reviewed and sealed by a registered
professional engineer in the State of Colorado.
4. The Reactor will be installed in accordance with the specified requirements of
this Section and the Supplier's instructions.
5. Pipe supports shall be the same material as the Reactor shell and shall be
provided and designed by the Supplier as indicated on the Drawings. Pipe
support systems shall be suitable for support of insulated and heat traced
piping.
6. Fittings: Pipe connections, nozzles, manholes, and accessories, as indicated
on the Drawings and in this Section, shall be by the Supplier.
7. Design Loads:
a. Pressure: Vent Reactor to prevent pressurization of the tank caused by air
flowing in and out of the Reactor with the cover installed. Design Reactor
vent for the airflow anticipated to enter the tank during normal operation
as well as under vacuum conditions if the tank was drained with the cover
installed.
b. Structural Design Requirements:
1) The structural design criteria to be used shall be as specified in
Section 01_81_01. Where not explicitly stated in that section, the
Reactor Engineer of Record shall select design criteria based upon
reference documents such as ASCE7-10.
2) Structural design for concrete anchors (anchor bolts) shall conform to
the requirements of American Concrete Institute (ACI)
Standard 318-– Building Code Requirements for Structural Concrete
and Commentary, year 2011 edition. As a minimum, the provisions of
Appendix D – Anchoring to Concrete, shall be applied to the design
of the anchorage.
c. Reactor supports: Designed by Supplier in accordance with project
requirements and specification requirements herein.
d. Assembly bolts:
1) Bolted connection shall be avoided wherever suitable welded
connection can be provided.
2) In accordance with ASTM A307, Grade B, or ASTM F3125,
Grade A325.
3) Hot-dip galvanize.
e. Concrete anchors (anchor bolts) and chairs
1) Anchor bolts, nuts and washers used for design of the Reactor
anchorage to concrete foundations shall conform to the following
material standards:
a) Bolt: ASTM International, Standard F1554, heavy hex, coarse
thread. Bolt grade to be selected by the Reactor Engineer of
Record. Grade 36 are the most readily available in this region.
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b) Nuts: ASTM A563, Grade A, heavy hex, threads to match bolt. If
Grade 105 bolts are use the nuts shall be Grade DH.
c) Washers: ASTM F436, Type 1.
d) Each component of concrete anchors shall be hot dip
galvanized in accordance with ASTM F2329.
e) Post installed concrete anchors are not permitted without prior
written approval of the Owner and Engineer.
2) Anchor bolt chairs: Design anchor bolt chairs for an ultimate strength
of not less than 1.25 times the ultimate strength of the anchor bolts.
f. Openings in Reactor shell:
1) Locate openings in the tank shell where indicated on the Drawings.
2) Design and provide suitable reinforcement and welding around
opening in the Reactor shell.
a) Reinforcement and welding shall meet the minimum
requirements of reference document API 650, Section 5.
g. Pipe supports:
1) Provide process pipe, chemical pipe and electrical conduit supports
attached to the shell and framing that extend from the Reactor out to
the location of the items to be supported.
2) Pipe and conduit supports shall be spaced a maximum of 5-feet on
center.
3) Pipe supports shall be fabricated, including predrilled with holes, as
required for the attachment of the supported items. Pipe support
locations and other requirements shall be coordinated with the
Drawings.
h. Pipe and nozzle connections:
1) Locate pipe connections where indicated on the Drawings.
2) Provide suitable reinforcement and weld around pipe connections to
the Reactor shell.
3) Capable of resisting the following loads:
a) Dead loads.
b) Hydraulic thrust loads.
c) Wind loads.
d) Seismic loads.
e) Pipe Loads.
i. Shell plates:
1) Roll curved shell plates to the required radius regardless of
thickness.
j. Corrosion Allowance:
1) Shell plates and structural framing members used to fabricate the
Reactor tank, support legs and bracing shall include an additional
corrosion allowance thickness of 0.0625 inches.
k. Reactor overflow:
1) Design the Reactor overflow for 1.25 times the maximum flow rate.
2) Overflow type, locations, and details as indicated on the Drawings.
l. Flashing skirt:
1) The Reactor will be installed outside and adjacent to a new treatment
building. Due to climatic conditions, a small independent enclosure
may be installed around the legs of the rector.
2) The Supplier shall provide a continuous and weather tight flashing
skirt around the full circumference of the Reactor. The skirt shall
extend horizontally off the shell of the Reactor.
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1.05 QUALITY ASSURANCE
A. All equipment required for the System shall be furnished by a single entity (Supplier)
who, with the Contractor, shall be responsible for completeness of the system. The
Supplier shall be the sole source of information on all equipment furnished
regardless of the manufacturing source of the equipment.
B. Qualifications:
1. Fabricator qualifications:
a. Regularly engaged in the design, fabrication, and erection of welded steel
tanks of the type specified in this Section.
b. Provide a list of all steel tank projects completed in the last 5 years,
including names, addresses, and telephone numbers of the reference for
each project.
c. Reactor designer shall be a registered professional civil or structural
engineer in the State of Colorado, or a registered professional civil or
structural engineer in the State of Colorado shall review and stamp the
Reactor design.
d. Familiar with applicable regulations, codes, fire and safety orders.
e. Located within the United States.
C. Welder and Weld Inspector Qualifications:
1. Fabrication certification requirements:
a. Qualify personnel and procedures according to AWS D1.1/D1.1M
Structural Welding Code.
2. Weld inspection certification requirements:
a. Certified Welding Inspector (CWI): Certified by American Welding Society
to Standards AWS QC-1-88 and prior inspection experience using
governing welding codes.
b. Weld testing personnel: Personnel certified to perform non-destructive
testing (NDT) in accordance with current American Society of
Nondestructive Testing. Recommended practice No. SNT-TC-1A and all
supplements, NDT Level II.
D. Coating:
1. Coating System Applicator (CSA) qualifications:
a. Minimum of 5 years of experience applying specified type or types of
coatings under conditions similar to those of the Work:
b. Provide qualifications of applicator and references listing 5 similar projects
completed in the past 5 years.
2. Regulatory requirements: Comply with governing agencies' regulations by
using coatings conforming to their VOC limits.
a. Lead-based coatings are not permitted.
3. Supplier shall be responsible for the workmanship and quality of the coating
system installation.
E. Warranty:
1. Phosphorus Precipitation System Reactor:
a. Supplier shall guarantee the Reactor is suitable for intended service.
b. Supplier to warrant against defects in materials and workmanship of the
Reactor and that the Reactor will not fail or leak for a period of two (2)
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years from the date of acceptance. Reactor Supplier shall provide the
warranty and repair any failures or leaks at no cost to the Owner.
1.06 SUBMITTALS
A. Submittals shall be submitted and approved by Owner, Contractor and Engineer
prior to fabrication of Reactor and any other equipment by Supplier. Submit all
documentation in electronic format (searchable .PDF) to Contractor. Except as may
be provided in technical specifications or under special circumstances, a submittal
will be returned to Supplier within 10 working days. If resubmittal required, Supplier
shall provide resubmittal within 15 calendar days.
B. Calculations and shop drawings:
1. Phosphorus Precipitation System Reactor:
a. Submit design calculations at same time that the detailed Reactor
drawings are submitted.
b. Design calculations shall be signed and sealed by a structural engineer
who is experienced in the design of steel tanks and registered in the State
of Colorado.
c. Submitted calculations shall include the following minimum data:
1) Printout or written hand calculations for each component of the
Reactor, its anchorage and appurtenances. These calculations shall
report as a minimum:
2) Actual design force or stress when subject to the specified design
criteria and calculated loads.
3) Available force or stress capacity.
4) Where applicable, deflection of individual members and the total
horizontal drift of the installed Reactor, when subject to controlling
loading combinations, assuming a fixed base support at the top of
the concrete foundation(s).
5) Reactor foundation loads (basic uncombined and combined)
including but not limited to dead, live, snow, ice, wind, and seismic.
d. Member sizes, dimensions, standard shape designations where
applicable and anchor bolt layouts.
e. Detail drawings with dimensions and callouts of all framing and bolted
connections, clips and lugs, hold down lugs, pipe brackets, and anchor
bolts.
f. Details of structural support members and lifting lugs.
g. Reactor and equipment weight when empty and when in service.
C. Certifications:
1. Phosphorus Precipitation System Reactor:
a. Documentation that demonstrates compliance with quality assurance
requirements.
b. Certified mill tests for steel plate, structural members and each
component of bolted connections.
c. Fabricator's Certificate of Compliance with fabrication requirements.
d. Certify that the Reactors and accessories have been properly designed,
fabricated, erected, installed, inspected, and tested in accordance with,
and are ready for full-time service.
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D. Shop Drawings:
1. Product technical data including:
a. Supplier's installation instructions for all equipment provided as part of the
System.
2. Complete fabrication and/or layout drawings including overall equipment layout
and piping interconnection drawings.
a. Show locations of all equipment, instrumentation, control panels, and
piping.
b. Show delineation of interfaces between Supplier and Contractor supplied
equipment, piping, and wiring for the complete System.
E. Welding:
1. Quality Assurance Inspection Reports.
F. Coating:
1. Schedule of proposed coating materials (including thickness).
2. Schedule of surfaces to be coated with each coating material.
3. Product data.
G. Other:
1. Operation and maintenance manual in accordance with Owner requirements.
2. A list of spare parts and tools necessary to maintain the equipment for a period
of 5 years.
1.07 DELIVERY, STORAGE, AND HANDLING
A. Delivery, storage, and handling of specified equipment and appurtenances will be in
accordance with Supplier recommendations.
B. Supplier's instructions shall be provided for unloading, examination, preparation,
and installing of the specified equipment and appurtenances.
C. Phosphorus Precipitation Reactor:
1. Prepare and protect Reactor for shipment in accordance with Supplier’s
recommendations. In addition, prepare and protect the Reactor for shipment
as follows:
a. Mount Reactor on padded cradles supporting 120 degrees of the Reactor
circumference.
b. Reactor shall be mounted on protective framework so constructed as to
provide for easy handling with lifting lugs, cleats, to permit handling by
crane. Pipe connections, manways, or other fittings shall not be used for
lifting.
c. Protect all flanged pipe connections with wooden blinds bolted to the
flange and having a diameter of 2 inches greater than the outside
diameter of the flange. All openings are to be securely covered to prevent
entrance of dirt, water, and debris.
d. Do not ship components or other pieces loose inside the Reactor.
e. Load Reactor with at least 2 inches of clearance between the Reactor
(including fittings) and the bulkheads or bed of the vehicle.
f. Regardless of the mode of transportation, firmly fasten and pad all
components to prevent shifting of the load or flexing of components when
in transit.
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1.08 EXTRA MATERIALS
A. Phosphorus Precipitation Reactor:
1. Provide the following spare parts: Two (2) sets of each size of gasket used for
the Reactor.
1.09 PATENTS
A. The Supplier shall indicate if any patents or licenses are involved because of
equipment furnished, or process employed. The Supplier shall assume all costs of
patent fees or licenses for equipment or processes, and shall defend and save
harmless the Contractor, Owner and Engineer, and their agents from damages,
judgments, claims and expenses arising from license fees or claimed infringements
or any letters of patent or patent right, or because of royalty or fee for the use of any
equipment or process, structural feature or arrangement of any of the component
parts of the equipment supplied by Supplier when operated and maintained as
instructed by Owner; and the price stipulated for all such patent fees, licenses, or
other costs pertaining thereto.
B. License fees or royalties required in connection with use of the System shall be
included in the Contract Price.
PART 2 PRODUCTS
2.01 SUPPLIER
A. Subject to compliance with the Contract Documents, the following Suppliers are
acceptable:
1. CNP Technology Water and Biosolids Corp, Kenosha, WI.
2. No Equal.
2.02 GENERAL
A. All flanges shall be ANSI 125# standard sizes.
B. Phosphorus Precipitation Reactor:
1. Reactor shall be constructed of carbon steel.
2. Reactor shall be free standing and installed outside of the equipment building.
3. The hopper bottom will be supported by a minimum of four columns.
4. Flow baffles and aeration diffusers will be provided as required to meet the
Supplier's design requirements.
5. The steel shell of the Reactor shall be of all welded construction utilizing rolled
flat plates that meet the material requirements of ASTM A36.
6. Nozzles shall have reinforcing pads where necessary for structural strength.
7. Reactors shall be completely shop welded and coated. No field welding or
coating of Reactors is permitted.
8. All welding shall be complete prior to installation of coating.
9. Manholes in shell:
a. One 36-inch diameter manhole with bolted cover. Locate center of
manhole as indicated on the Drawings.
b. Provide suitable means to hold the manhole in an open position.
c. Use loose hinges to allow for easy bolting.
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November 2018 46_63_83-9 10992B10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10992B10 DWRF Sidestream-P Final Design/Procurement/CNP Reactor/46_63_83 (FS-100)
d. Provide gaskets for a watertight seal.
e. Provide suitable reinforcement and welding around openings in the
Reactor shell.
10. Pipe connections:
a. Provide flanged connections for all process piping including air, Reactor
feed, Reactor overflow, emergency overflow, hopper discharge, and future
Reactor interconnection(s) as indicated on the Drawings.
b. Locate pipe connections where indicated on the Drawings.
c. Provide suitable reinforcement and welding around pipe connections to
the Reactor shell.
11. Reactor cover:
a. Provide Reactor cover with construction and coating to match the
Reactor.
b. Provide lifting lugs and complete rigging plan for installation by Contractor.
c. Provide bolted connections with the Reactor shell with suitable
reinforcement and welding around the bolted connections between the
Reactor and Reactor cover.
d. Locate the following where indicated on the Drawings:
1) 24-inch access hatch.
2) Flanged connections for:
a) Reactor feed.
b) Reactor recycle.
c) Odorous air takeoff.
d) Process instrumentation.
e) Chemical conveyance.
f) Any other piping as indicated on the Drawings.
e. Provide suitable reinforcement and welding around pipe connections to
the Reactor cover.
12. Reactor Access:
a. Provide access stairs from the intermediate manway, to the top of the
Reactor.
b. Provide platforms at intermediate manway and top of Reactor for access
to all instrumentation, manways, and access for cleaning.
c. Provide guardrail and handrail for stairways and platforms.
d. All stair, platform guardrail, and handrail shall comply with OSHA 29
CFR 1910.24.
e. All grating and handrail shall be hot dipped galvanized. Structural support
members connected to the Reactor tank shall be hot dip galvanized.
2.03 FABRICATION
A. Phosphorus Precipitation System Reactor:
1. In assembly and during welding, the component parts shall be adequately
clamped, supported and restrained to minimize distortion and for control of
dimensions. Weld reinforcement shall be as specified by the Reference
Standards, and excessive reinforcement shall be as ground down to within the
requirements. Upon completion of welding all weld splatter, flux, slag, and
burrs left by attachments shall be removed. Welds shall be repaired to produce
a workmanlike appearance, with uniform contours and dimensions. All external
corners and edges shall be ground to a 1/16-inch radius. All internal corners
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November 2018 46_63_83-10 10992B10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10992B10 DWRF Sidestream-P Final Design/Procurement/CNP Reactor/46_63_83 (FS-100)
and edges shall be ground to an 1/8-inch radius, or a greater radius if required
by the coating system.
2. All openings 4 inches and greater in nominal diameter shall be reinforced.
3. Reactor details shall use continuous seam welded joints and eliminate
unwelded joints that will promote corrosion or pockets that will accumulate
debris.
4. Stiffener and doubler plates shall be used where attachments to the shell will
result in excessive localized stresses due to welding supports or imposed
loads.
5. The entire Reactor interior shall present a smooth surface free of marked
depressions, offsets, abrupt edges, or other protrusions.
6. The Reactor and appurtenances shall be fabricated from a minimum number
of pieces, and longitudinal shell seams shall be staggered. Welding seams
shall be located to clear all nozzle openings. All flange faces shall be true to
the centerline of the nozzles, and bolt holes shall straddle center lines unless
noted elsewhere.
7. Manways shall be flanged, and, unless otherwise specified, have a nominal
diameter of at least 24 inches. The cover plate and flange shall each have a
net thickness, after machining, of at least 1/2 inch.
8. All fittings shall be flanged, unless specified otherwise.
9. Lifting lugs to be provided per the Supplier's recommendations to allow lifting
and placement of the Reactor. A safety factor of 2.0 applied to the maximum
permissible lifting load shall be used to design all lifting lugs. Lifting lug
material shall be the same as Reactor material.
10. Reactor Coating:
a. Coating materials shall be formulated for environments encountered in
water and wastewater treatment processes, and meet the requirements
listed below.
b. All exterior walls, interior walls, and baffles shall be coated to minimize
adhesion of precipitates to surfaces.
c. Provide an exterior coating system conforming to the requirements listed
below and AWWA D102, exterior coating system OCS #6.
Exterior Coating System Description
System Type Zinc-Rich Primer, Epoxy-Polyamide, Acrylic
Polyurethane with Ultraviolet (UV) Blocker
Material Code AWWA D-102, OCS #6
Surface Cleaning SSPC-SP COM or SSPC-SP12/NACE No. 5
Surface Preparation SSPC – SP6, Commercial Blast Cleaning
Coating System
Prime Coat As recommended by the coating supplier and
manufacturer for use with the intermediate coat.
Intermediate Coat Fast curing polyamide epoxy coating with a
minimum volume of solids of 64% +/-2%
Finish Coat Aliphatic acrylic polyurethane coating with a
minimum volume of solids of 71% +/-2%
Dry Film Thickness
(minimum DFT)
Primer coat: 3.0 mils; Intermediate coat: 6.0 mils;
Finish coat: 6.0 mils, Total: 15.0 mils
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November 2018 46_63_83-11 10992B10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10992B10 DWRF Sidestream-P Final Design/Procurement/CNP Reactor/46_63_83 (FS-100)
Finish Color As selected by the Owner from the
manufacturer’s standard colors
Coating Products
Prime Coat Sherwin Williams, or equal
Intermediate Coat Sherwin Williams Macropoxy HS, or equal
Finish Coat Sherwin Williams Acrolon 218HS, or equal
d. Provide an interior coating system conforming to the following
requirements.
Interior Coating System Description
System Type Zinc-Rich Primer
Material Code AWWA D-102
Surface Cleaning SSPC-SP COM or SSPC-SP12/NACE No. 5
Surface Preparation SSPC – SP5, White Metal Blast Cleaning
Coating System
Prime Coat As recommended by the coating supplier and
manufacturer for use with the intermediate coat.
Intermediate Coat Coatings shall have a minimum solids-by-volume
content of not less than 80 percent.
Dry Film Total
Thickness
(Minimum DFT)
Primer coat: 3.0 mils; Intermediate coats: 6.0
mils; 6.0 mils; Finish coat: 6.0 mils; Total:
21.0 mils
Finish Color As selected by the Owner from the
manufacturer’s standard colors
Coating Products
Prime Coat Sherwin Williams, or equal.
Intermediate Coat Sherwin Williams Tank Clad, or equal
Finish Coat Sherwin Williams Tank Clad, or equal
e. Submit data sheets for each resin used to verify compatibility of the resin
with the product the Reactor will be storing.
f. Coating shall comply with applicable Reference Standards and Coating
System Manufacturer recommendations and requirements.
PART 3 EXECUTION
3.01 GENERAL
A. The Contractor shall inspect interior and exterior of the Reactor for defects upon
receipt at the job site and after installation. Any defects shall be repaired by
Supplier.
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November 2018 46_63_83-12 10992B10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10992B10 DWRF Sidestream-P Final Design/Procurement/CNP Reactor/46_63_83 (FS-100)
B. The Contractor shall provide the following for installation of system components:
Concrete slab for Phosphorus Precipitation Reactor.
3.02 SHOP FABRICATION
A. As a minimum the fabrication of the Reactor, its components, assemblies, and
appurtenances provided under this Section shall conform to the minimum
requirements of AWWA D100 and API 650.
3.03 SHOP INSPECTION AND TESTING
A. After fabrication, but before any coating work, Reactor shall be subjected to a
hydrostatic pressure test in accordance with API 650.
B. Phosphorus Precipitation System Reactor
1. Reactor inspection includes, but is not limited to:
a. Visual inspection of all welds.
b. Spot radiography of the Reactor per API 650.
c. Dye pen test of the Reactor shell to the cone bottom joint.
d. Pneumatic test of all repads.
e. Hydrotesting.
C. All NDE including, but not limited to Magnetic Particle Testing (MT), Liquid Dye
Penetrant Testing (PT), Visual Examination (VT) will be performed to comply with
the requirements of API 650.
3.04 INSTALLATION
A. General
1. Supplier shall provide installation instructions.
B. Phosphorus Precipitation System Reactor:
1. The Reactor and components shall be adequately protected during
transportation. Damaged units will be rejected and shall be replaced with
undamaged units (or repaired in the field if acceptable by Owner).
2. Coating repairs, if required, shall be in accordance with Supplier
recommendations.
3.05 CLEANING
A. Supplier shall provide recommendations for cleaning all Reactor surfaces after
installation.
3.06 FIELD TESTING
A. Phosphorus Precipitation System Reactor
1. Hydrostatic leak test (24-hour duration) shall be conducted with the Reactor
full of clean water. If leakage occurs, the Reactor may be rejected and
replaced by Supplier with a new Reactor or repaired if repair approach is
acceptable to Owner.
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November 2018 46_63_83-13 10992B10
pw://Carollo/Documents/Client/CO/Fort Collins (Wastewater)/10992B10 DWRF Sidestream-P Final Design/Procurement/CNP Reactor/46_63_83 (FS-100)
B. A Supplier’s factory representative, who has complete knowledge of the proper
operation and maintenance of the specified equipment, shall be provided to instruct
representatives of the Contractor on the proper installation and operation and
maintenance.
END OF SECTION
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DocuSign Envelope ID: 6E610D6E-28FD6681-DAE4-7B30-4F63-4D9B-A8AA-92BA-DC56DEDC90C8 28BB8F8E5335
Utilities Work Order Form Official Purchasing Form
Last updated 10/2017
ATTACHMENT E
CERTIFICATE OF INSURANCE
CONTRACTOR shall submit Certificate of Insurance in compliance with the Contract Documents.
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12/12/2018
Flood and Peterson
PO Box 578
Greeley CO 80632
Dana Stewart, CIC, CISR
(970) 266-7149 (970) 506-6845
DStewart@floodpeterson.com
Hydro Construction Company Inc.
77 NW Frontage Road
Fort Collins CO 80524
Phoenix Insurance Company 25623
Travelers Indemnity Company 25658
Travelers Property Casualty Company of America 25674
Pinnacol Assurance 41190
GL/AU/XS/WC x4/19
A DT-CO-8G990899-PHX-18 04/01/2018 04/01/2019
1,000,000
300,000
10,000
1,000,000
2,000,000
2,000,000
B DT-810-8G990899-IND-18 04/01/2018 04/01/2019
1,000,000
C
10,000
CUP-2J40080A-18-26 04/01/2018 04/01/2019
10,000,000
10,000,000
D Y 2091550 04/01/2018 04/01/2019
1,000,000
1,000,000
1,000,000
RE: Project # 18-01-562
DWRF - Sidestream Reactor Procurement
City of Fort Collins is included as Additional Insured on the General, Automobile, and Umbrella Liability Policies if required by written contract or agreement
and with respect to work performed by Insured subject to the policy terms and conditions.
City of Fort Collins
700 Wood Street
Fort Collins CO 80521-1945
SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE
THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN
ACCORDANCE WITH THE POLICY PROVISIONS.
INSURER(S) AFFORDING COVERAGE
INSURER F :
INSURER E :
INSURER D :
INSURER C :
INSURER B :
INSURER A :
NAIC #
NAME:
CONTACT
(A/C, No):
FAX
E-MAIL
ADDRESS:
PRODUCER
(A/C, No, Ext):
PHONE
INSURED
COVERAGES CERTIFICATE NUMBER: REVISION NUMBER:
IMPORTANT: If the certificate holder is an ADDITIONAL INSURED, the policy(ies) must have ADDITIONAL INSURED provisions or be endorsed.
If SUBROGATION IS WAIVED, subject to the terms and conditions of the policy, certain policies may require an endorsement. A statement on
this certificate does not confer rights to the certificate holder in lieu of such endorsement(s).
THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER. THIS
CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES
BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S), AUTHORIZED
REPRESENTATIVE OR PRODUCER, AND THE CERTIFICATE HOLDER.
OTHER:
(Per accident)
(Ea accident)
$
$
N / A
SUBR
WVD
ADDL
INSD
THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD
INDICATED. NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS
CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS,
EXCLUSIONS AND CONDITIONS OF SUCH POLICIES. LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS.
$
$
$
PROPERTY DAMAGE $
BODILY INJURY (Per accident)
BODILY INJURY (Per person)
COMBINED SINGLE LIMIT
AUTOS ONLY
AUTOS ONLY AUTOS
NON-OWNED
OWNED SCHEDULED
ANY AUTO
AUTOMOBILE LIABILITY
Y / N
WORKERS COMPENSATION
AND EMPLOYERS' LIABILITY
OFFICER/MEMBER EXCLUDED?
(Mandatory in NH)
DESCRIPTION OF OPERATIONS below
If yes, describe under
ANY PROPRIETOR/PARTNER/EXECUTIVE
$
$
$
E.L. DISEASE - POLICY LIMIT
E.L. DISEASE - EA EMPLOYEE
E.L. EACH ACCIDENT
ER
OTH-
STATUTE
PER
(MM/DD/YYYY) LIMITS
POLICY EXP
(MM/DD/YYYY)
POLICY EFF
LTR TYPE OF INSURANCE POLICY NUMBER
INSR
DESCRIPTION OF OPERATIONS / LOCATIONS / VEHICLES (ACORD 101, Additional Remarks Schedule, may be attached if more space is required)
EXCESS LIAB
UMBRELLA LIAB EACH OCCURRENCE $
AGGREGATE $
$
OCCUR
CLAIMS-MADE
DED RETENTION $
PRODUCTS - COMP/OP AGG $
GENERAL AGGREGATE $
PERSONAL & ADV INJURY $
MED EXP (Any one person) $
EACH OCCURRENCE $
DAMAGE TO RENTED
PREMISES (Ea occurrence) $
COMMERCIAL GENERAL LIABILITY
CLAIMS-MADE OCCUR
GEN'L AGGREGATE LIMIT APPLIES PER:
POLICY
PRO-
JECT LOC
CERTIFICATE OF LIABILITY INSURANCE DATE (MM/DD/YYYY)
CANCELLATION
AUTHORIZED REPRESENTATIVE
ACORD 25 (2016/03)
© 1988-2015 ACORD CORPORATION. All rights reserved.
CERTIFICATE HOLDER
The ACORD name and logo are registered marks of ACORD
HIRED
AUTOS ONLY
DocuSign Envelope ID: 6E610D6E-28FD6681-DAE4-7B30-4F63-4D9B-A8AA-92BA-DC56DEDC90C8 28BB8F8E5335
A1360 Start up & Test Digestate Feed Pumps 5 03-Feb-20 07-Feb-20 -44 A1340, A1270 A1400
A1400 Sidestream Equipment Start up and comissioning 15 10-Feb-20 28-Feb-20 -44 A1360 A1420
A1420 DWRF - Sidestream P Complete 0 28-Feb-20 -44 A1400
Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
Qtr 3, 2018 Qtr 4, 2018 Qtr 1, 2019 Qtr 2, 2019 Qtr 3, 2019 Qtr 4, 2019 Qtr 1, 2020
DWRF - Sidestream P
Pre-Construction
Design
Design Notice to Proceed
Preliminary Analysis & Layout
Develop Sidestream P Process Engineering Report
CDPHE Review and approval
30% Design Drawings & Specifications
30% Design Estimate
60% Design Drawings & Specifications
60% Design Estimate
90% Design Drawings & Specifications
90% Design Review
90% Design Estimate
Procurement
NTP Sidestream Equipment Procurement
CNP/Airprex Reactor Tank Submittal Generation & Review
CNP/Airprex REactor Tank Procurement
NTP Metal Building Procurment
Metal Building Submittal Generation & Review
Metal Building Procurement
Contract
90% Estimate Reconciliation
Execute contract & bonds
Design and Contract Completion
Construction
Site Work
Construction Notice to Proceed
Rough Site Excavation
Site Process Yard Piping
Building Excavation/Structural Fill
Electrical Duct Bank
Building Backfill
Site Rough Grade
Landscaping
Concrete
Building Concrete
Exterior Chemical Storage Tank Concrete
Equipment/Electrical pads
Site Concrete
Building
Erect Metal Buiulding
Doors and Windows
Plumbing
Hvac
Electrical, Lights, & Fixtures
Coatings
Equipment/Process Piping
Set Sidstream Reactor Tank
Reactor tank blowers and pumps
Chemical Storage tank, pumps, & Equipment
Digestate feed pumps and process piping
Sidstream Process Piping
Process electrical, instrumentation, & Controls
Start up and Commissioning
Start up & Test Digestate Feed Pumps
Sidestream Equipment Start up and comissioning
DWRF - Sidestream P Complete
Data Date:25-Jun-18 DWRF - Sidestream P Current Date:28-Nov-18
Remaining Level of Effort
Actual Level of Effort
Actual Work
Remaining Work
Critical Remaining Work
Milestone
Page 1 of 1 TASK filter: All Activities
© Oracle Corporation
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