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HomeMy WebLinkAbout109445 CONNELL RESOURCES INC - CONTRACT - PURCHASE ORDER - 9120343CONTRACT DOCUMENTS FOR THE Utilities Improvements for the BRT City of Fort Collins utility Services January 2012 Fort Collins 11"'� utiory Services Stantec Connell Resources, Inc. Fort Collins Utilities Stantec Consulting Services, Inc. 7785 Highland Meadows Parkway 700 Wood Street 2950 East Harmony Road Fort Collins CO 80528 Fort Collins CO 80521 Fort Collins CO 80525 • IN WITNESS WHEREOF, this instrument is executed in three (3) counterparts, each one of which shall be deemed an original, this 17th day of January 2012. IN PRE NCE r' (Corporate Seal) IN PRESENCE OF: IN PRESEN OF: Witness (Surety Seal) 9 ncip 1 Connell Resources, Inc. Title 7785Highland Meadows Parkway, Suite 100 Fort Collins, CO 80528 Address Other Partners Surety Travelers Casualty and Surety Compa of Amen" By: ,- Attomey-in-Fact[Darlene ings By: One Tower Square, Hartford, CT 06183 Address NOTE: Date of Bond must not be prior to date of Agreement. If CONTRACTOR is Partnership, all partners should execute Bond. . Utilities BRT January 201012 11 61%1 Performance Bond • B. Excavation 1. Unclassified: All excess suitable material excavated from the project site and not used for embankment shall be removed from the project site and become the property of the CONTRACTOR. Where material encountered within the limit of the work is considered unsuitable for embankment (fills) on any portion of this project work, such material shall be excavated as directed by the ENGINEER and replaced with suitable fill material. All unsuitable excavated material from excavation consisting of any type of debris (surface or buried), excavated rock, bedrock or rocks larger than 6 inches in diameter and boulders shall be hauled from the project site and disposed of. Debris is defined as "anything that is not earth which exists at the job site". 2. Muck: Where excavation to the finished grade section results in a subgrade or slopes of unsuitable soil, the ENGINEER may require the CONTRACTOR to remove the unsuitable materials and backfill to the finished graded section with approved material. Disposal of the material shall be at the CONTRACTOR's expense. Good surface drainage shall be provided around all permanent cuts to direct surface runoff away from the cut face. 3. Rock: Unless otherwise specified, rock shall be excavated to a minimum depth of 0.5 feet below subgrade within the limits of the pipe installation, and the excavation shall be backfilled with material shown on the Drawings or as designated by the ENGINEER. Disposal of material and replacement with suitable approved material shall be at the CONTRACTOR's expense. C. Embankment Construction: Embankment construction shall consist of constructing all fill areas, including preparation of the areas upon which they are to be placed, and the placing and compacting of embankment material in holes, pits and other depressions within the project area. Only approved materials shall be used in the construction of embankments and backfills. Utilities BRT January 2012 Approved materials shall consist of clean on -site cohesive soils or approved imported soils. On -site cohesive soils are suitable for use as compacted fill provided the following recommendations are met: Excavation and Embankment will only be paid when a significant change in grade is required, as determined by the ENGINEER. Minor cuts and fills will be considered incidental to the work, and will not be paid for separately under this section. Percent Finer by Weight Gradation (ASTM C136) '/2-Inch 100 3/8-Inch 70 — 100 No. 4 Sieve 50 — 100 No. 200 Sieve 60 (min) 02315-3 Excavation and Embankment • Liquid Limit 35 (max) . • Plasticity Index 20 (max) • In -Situ Coefficient of Permeability 1x10-6 cm/sec On -site cohesive soils or imported soils should be placed and compacted in horizontal lifts, using equipment and procedures that will produce recommended moisture contents and densities throughout the lift and embankment height. On -site or imported cohesive soils should be compacted within a moisture content range of 2% below, to 2% above optimum moisture content and compacted to 95% of the Maximum Standard Proctor Density (ASTM D698). When embankment is to be placed and compacted on hillsides, or when new embankment is to be compacted against existing embankments, or when embankment is built 1/2 width at a time, the slopes that are steeper than 4:1 when measured longitudinally or at right angles to the adjacent ground shall be continuously benched over those areas where it is required as the work is brought up in layers. Benching shall be well keyed and where practical a minimum of 8 feet. Each horizontal cut shall begin at the intersection of the original ground and the vertical sides of the previous cuts. Material thus cut out shall be recompacted along with the new embankment material at the CONTRACTOR's expense. The ground surface underlying all fills shall be carefully prepared by removing all organic matter, scarification to a depth of 8 inches and recompacting to 95% of the Maximum Standard Proctor Density (ASTM D698) at optimum moisture content + or - 2% prior to fill placement. • Embankment material shall be placed in horizontal layers not exceeding 8 inches (loose measurement) and shall be compacted to 95% of the Maximum Standard Proctor Density (ASTM D698) at optimum moisture content + or - 2%. Effective spreading equipment shall be used on each lift to obtain uniform thickness prior to compacting. As the compaction of each layer progresses, continuous leveling and manipulating will be required to assure uniform density. For embankments which serve as berms, the downstream portion shall be "keyed" into the subsurface soils a minimum of 3 feet to enhance the stability of the slope. Materials which are removed from excavations beneath the water table may be over the optimum moisture content and will require that they be dried out prior to reusing them. Cross hauling or other action as appropriate will be ordered when necessary to insure that the best available material is placed in critical areas of embankments, including the top 2 feet of all embankments. No additional payment will be made for cross hauling ordered by the ENGINEER. Frozen materials shall not be used in construction of embankments. During the construction of the channels, the channel bottom shall be maintained in such condition that it will be well drained at all times. Utilities BRT Excavation and Embankment January 2012 02315-4 Excavation or Embankment (Fill), and Structural Backfill work either completed or in • a stage of completion that is either eroded or washed away or becomes unstable due to either rains, snow, snow melt, channel flows or lack of proper water control shall be either removed and replaced, recompacted or reshaped as directed by the ENGINEER and in accordance with the Drawings and Specifications at the CONTRACTOR's sole expense. Removed unsuitable materials shall be hauled away and disposed of at the CONTRACTOR's expense. Placing of replacement materials for removed unsuitable materials shall be purchased, placed and compacted at the CONTRACTOR' expense. D. Proof rolling with a heavy rubber tired roller will be required, if designated on the Drawings or when ordered by the ENGINEER. Proof rolling shall be done after specified compaction has been obtained. Areas found to be weak and those areas which failed shall be ripped, scarified, wetted if necessary, and recompacted to the requirements for density and moisture at the CONTRACTOR's expense. Proof rolling shall be done with equipment and in a manner acceptable to the ENGINEER. Proof rolling as shown on the Drawings or as ordered by the ENGINEER shall not be measured and paid for separately, but shall be included in the unit prices bid for the work. 3.02 EXCAVATION AND BACKFILL FOR STRUCTURES A. Poor foundation material for any of the work shall be removed, by the CONTRACTOR, as directed by the ENGINEER. The CONTRACTOR is cautioned that construction equipment may cause the natural soils to pump or deform while performing excavation work inside and on footings, structural floor slabs, or other structure foundation areas. Foundation materials which are: a) saturated by either surface or subsurface flows due to the lack of adequate water control or dewatering work by the CONTRACTOR; b) frozen for any reason; or, c) that are disturbed by the CONTRACTOR's work or caused to become unacceptable for foundation material purposes by means of the CONTRACTOR's equipment, manpower, or methods of work shall be removed and replaced by the CONTRACTOR at his expense. Dewatering should not be conducted by pumping from inside footing, structural floor slab, or other structure foundation limits. This may decrease the supporting capacity of the soils. Care should be taken when excavating the foundations to avoid disturbing the supporting materials. Excavation by either hand or careful backhoe soil removal, may be required in excavating the last few inches of material to obtain the subgrade of any item of the concrete work. Any over -excavated subgrades that are due to the CONTRACTOR's actions, shall be brought back to subgrade elevations by the CONTRACTOR and at his expense in the following manner: Utilities BRT Excavation and Embankment January 2012 02315-5 Utilities BRT January 2012 1. For over -excavations of 2 inches or less, either: Backfill and compact with an approved granular materials; backfill with 1/2 inch crushed rock; or fill with concrete at the time of the appurtenant structure concrete pour. 2. For over -excavations greater than 2 inches, backfill and compact with an approved granular material. All granular footings, structural floor slabs, or other structure areas shall be compacted with a vibratory plate compactor prior to placement of concrete, reinforcing, or bedding materials. Backfill, and fill within 2 feet of and adjacent to all structures and for full height of the walls, shall be selected non -swelling material. It shall be granular, well graded, and free from stones larger than 3 inches. Material may be job excavated, but selectivity will be required as determined by the ENGINEER. Refer to the Drawings for job specific requirements. Stockpiled material, other than topsoil from the excavation shall be used for backfilling unless an impervious structural backfill is specified. The backfill material shall consist of either clean on -site granular materials free of stones larger than 3 inches in diameter with no more than 20% passing the No. 200 sieve, or equivalent imported materials. All backfill around the structures shall be consolidated by mechanical tamping. The material shall be placed in 8-inch loose lifts within a range of 2% above to 2% below the optimum moisture content and compacted to 95% of Maximum Standard Proctor Density (ASTM D698) for cohesive soils, or to 70% relative density for pervious material as determined by the relative density of cohesionless soils test, ASTM D4253. When specified on the Drawings or as required by the ENGINEER, Class I structural backfill shall meet the following gradation requirements: % by Weight Passing Sieve Size Square Mesh Sieves 2-Inch 100 No. 4 30 - 100 No. 50 10 — 60 No. 200 5 — 20 In addition, this material shall have a liquid limit not exceeding 35 and a plasticity index of not over 6. Impervious structural backfill, where shown or specified, shall consist of material having 100% finer than 2 inches in diameter and a minimum of 30% passing a No. 200 U.S. Standard Sieve. The material shall be placed in 6-inch loose lifts within a range of 2% above to 2% below the optimum moisture content and compacted to 95% of Maximum Standard Proctor Density for cohesive soils as determined by ASTM D698. END OF SECTION 02315-6 Excavation and Embankment SECTION 02321 • CONTROLLED LOW STRENGTH MATERIAL BACKFILL (FLO-FILL) PART1 GENERAL 1.01 SECTION INCLUDES A. The CONTRACTOR shall furnish and place controlled low strength material (CLSM) backfill where shown in the Drawings. 1.02 RELATED WORK A. Section 02240 - Water Control and Dewatering B. Section 02225 - Trenching, Bedding and Backfill 1.03 REFERENCES A. ASTM C 33 - Concrete Aggregates B. ASTM C 94 - Specification for Ready -Mixed Concrete C. ASTM C 143 - Test Method for Slump of Hydraulic Cement Concrete • D. ASTM C 150 - Portland Cement E. ASTM C 494 - Chemical Admixtures for Concrete F. ASTM C 618 - Fly Ash in Portland Cement Concrete G. ASTM D 4832 - Standard Test Method for Preparation and Testing of Soil -Cement Slurry Test Cylinders H. ASTM PS 28 - Provisional Standard Test Method for Flow Consistency of Controlled Low Strength Material I. ASTM PS 29 - Provisional Standard Test Method for Unit Weight, Yield and Air Content (Gravimetric) of Controlled Low Strength Material J. ASTM PS 30 - Provisional Standard Practice for Sampling Freshly Mixed Controlled Low Strength Material K. ASTM PS 31 - Provisional Standard Test Method for Ball Drop on Controlled Low Strength Material to Determine Suitability for Load Application 1.04 SUBMITTALS: A. A minimum of two days prior to starting CLSM work, CLSM mix design shall be • submitted for review and approval. No changes shall be made in the amounts or Utilities BRT Controlled Low Strength Material Backfill January 2012 02321-1 sources of the approved mix ingredients without the approval of the ENGINEER. • Product inspection and field testing of the approved mix may be made by, or on - behalf of, the OWNER. PART2 PRODUCTS 2.01 MATERIALS 2.02 General: The CLSM shall consist of a mixture of sand, coarse aggregate, cement and water. Fly ash and approved admixtures may be used to obtain the required properties of the mix. The mix shall have good workability and flowability with self -compacting and self - leveling characteristics. Proportions of the mix shall be as given in the following table: CLSM Mix Proportions Component Amount Cement 42 Ibs Fine Aggregate 1,845lbs Coarse Aggregate 1,700 Ibs Water 235 Ibs B. Cement: All cement used shall be Type II Portland cement, which shall conform to the requirements of ASTM C 150. C. Fly Ash: Fly ash may be either Class C or Class F. The fly ash shall conform to ASTM C 618. 0 D. Aggregates: 1. Fine Aggregate: All fine aggregate shall conform to the grading and quality requirements of ASTM C 33. 2. Coarse Aggregate: Coarse aggregate shall conform to the grading and quality requirements of ASTM C 33 for size No. 57 or No. 67. E. Water: The batch mixing water and mixer washout water shall conform to the requirements of ASTM C 94. The Water:Cement ratio shall be 5.6:1. F. Admixtures: Chemical admixtures that do not contain calcium chloride and conform to ASTM C 494 for concrete may be used in the CLSM mix. All chemical admixtures shall be compatible with the cement and all other admixtures in the batch. G. CLSM Properties: 1. Strength: CLSM shall have a maximum 28 day compressive strength of 60 psi when molded and cured as in conformance with ASTM D 4832. 2. Air -Entrainment: All CLSM shall be air entrained to a total air content of 4 — 8 3. Slump: The minimum slump shall be seven inches and the maximum slump shall be nine inches as when tested in accordance with ASTM PS 28. Utilities BRT Controlled Low Strength Material Backfill January 2012 02321-2 4. Aggregate: Fine aggregate shall be between 50% and 60% by volume of the . total aggregates in the CLSM mix. 5. Consistency: The consistency of the CLSM slurry shall be such that the material flows easily into all openings and the area to be filled. When trenches are on a steep slope, a stiffer mix of slurry may be required to prevent CSLM from flowing down the trench. When a stiffer mix is used, vibration shall be performed to ensure that the CLSM slurry completely fills all spaces between the pipe and the lower portion of the trench. 0 PART 3 EXECUTION 3.01 PLACEMENT A. CLSM shall be used as an alternative to backfill, as directed by the ENGINEER, but may not be used as a substitute for bedding material. Rodding, mechanical vibration and compaction of CLSM shall be performed to assist in consolidating the CLSM. CLSM shall be placed as closely behind pipe laying operations as possible. When required to prevent uplift, the CLSM shall be placed in two stages as required, allowing sufficient time for the initial set of the first stage before the remainder is placed. CLSM shall be deposited as nearly as practical in its final position and in no way disturb the pipe trench or cause foreign material to become mixed with the CLSM. Soil backfill shall not be placed until the CLSM has reached the initial set. If backfill is not to be placed over the CLSM within 8 hours, a 6-inch cover of moist earth shall be placed over the CLSM surface. If the air temperature is 500 F or less, the moist earth cover should be at least 18- inches thick. CLSM shall not be placed when the air temperature is below 400 F unless the air temperature is 35' F or more and the temperature is rising. CLSM shall not be placed, if, in the judgment of the ENGINEER, weather conditions are unsuitable. CLSM shall not be placed when the trench bottom or walls are frozen or contain frozen materials. END OF SECTION Utilities BRT Controlled Low Strength Material Backfill January 2012 02321-3 • • • SECTION 02375 RIPRAP, BEDDING, AND FEATURE BOULDERS PART1 GENERAL 1.01 SECTION INCLUDES A. The work of this section shall include excavation, grading and installation of all riprap, bedding, and boulders placed at the locations shown on the Drawings. The materials to be used for the construction of such structures shall be as specified herein. 1.02 RELATED SECTIONS A. Section 02240 — Water Control and Dewatering B. Section 02315 — Excavation and Embankment C. Section 02225 - Trenching, Bedding and Backfill 1.03 SUBMITTALS A. The CONTRACTOR shall cooperate with the ENGINEER in obtaining and providing samples of all specified materials. The CONTRACTOR shall submit certified laboratory test certificates for all items required in this section. PART2 PRODUCTS 2.01 MATERIALS A. Riprap used shall be the type designated on the Drawings and shall conform to the following: Riprap Designation % Smaller Than Intermediate Rock d50 Given Size By Weight Dimension (Inches) (Inches) Type VL 70 - 100 12 6 50- 70 9 35 - 50 6 2- 10 2 Type L 70 - 100 15 9 50- 70 12 35 - 50 9 2- 10 3 Type M 70 - 100 21 12 50- 70 18 35 - 50 12 2- 10 4 Utilities BRT January 2012 02375-1 Riprap, Bedding, and Features Boulders Type H 70 - 100 30 18 50- 70 24 35 - 50 18 2- 10 6 Type VH 70 - 100 42 24 50- 70 33 35 - 50 24 2- 10 9 * d50 = Mean Particle Size 1. The riprap designation and total thickness of riprap shall be as shown on the Drawings. The maximum stone size shall not be larger than the thickness of the riprap. 2. The specific gravity of the riprap shall be 2.5 or greater. 3. Neither width nor thickness of a single stone of riprap shall be less than 1/3 of its length. 4. Broken concrete or asphalt pavement shall not be acceptable for use in the work. Rounded riprap (river rock) is not acceptable unless specifically designated on the Drawings. 5. The color of the riprap shall be gray with gray/blue hues and approved by the • ENGINEER prior to delivery to the project site. Color shall be consistent on the entire project and shall match the color of rock to be used for all other portions of the work. 6. Minimum density for acceptable riprap shall be 165 pounds per cubic foot. The specific gravity shall be according to the bulk -saturated, surface -dry basis, AASHTO T85. 7. The riprap shall have a percentage loss of not more than 40 percent after 500 revolutions when tested in the Los Angeles machine in accordance with AASHTO Test T96. 8. The riprap shall have a percentage loss of not more than 10 percent after 5 cycles when tested in accordance with AASHTO Test T104 for ledge rock using sodium sulfate. 9. The riprap shall have a percentage loss of not more than 10 percent after 12 cycles of freezing and thawing when tested in accordance with AASHTO Test T103 for ledge rock, procedure A. 10. Rock shall be free of calcite intrusions. 11. Each load of riprap shall be reasonably well graded from the smallest to the largest size specified. Stones smaller than the 2-10 percent size will not be permitted in an amount exceeding 10 percent by weight of each load. Utilities BRT Riprap, Bedding, and Features Boulders January 2012 02375-2 Control of gradation will be by visual inspection. However in the event the • ENGINEER determines the riprap to be unacceptable, the ENGINEER will pick 2 random truck loads to be dumped and checked for gradation. Mechanical equipment and labor needed to assist in checking gradation shall be provided by the CONTRACTOR at no additional cost. B. Bedding: Gradation for Granular Bedding U.S. Standard Percent by Weight Passing Sieve Size Type I 3 Inch 1 '/z Inch % Inch 3/8 Inch No. 4 No. 16 No. 50 No. 100 No. 200 100 95 - 100 45 - 80 10 - 30 2- 10 0- 2 Square Mesh Sieves Type II 90 -100 20 - 90 0- 20 0- 3 Granular bedding designation and total thickness of bedding shall be as shown on the Drawings. Granular bedding shall meet the same requirements for specific gravity, absorption, abrasion, sodium sulfate soundness, and freeze -thaw durability as required for riprap and specified above. C. Geotextile Fabric: Where soil conditions dictate, geotextile fabric shall be placed directly on excavated slopes, channel beds, etc. prior to the placement of any riprap bedding or riprap. The extent and location of geotextile placement will be shown on the Drawings. Geotextile fabric shall be Trevira S1135 or approved equal under all rock drop structures and Trevira S1120 or approved equal under all riprap. D. Feature Boulders: Feature boulders shall meet the same material requirements as riprap unless designated otherwise on the drawings. The shape of the boulders shall be as designated on the Drawings. Feature Boulders shall have a minimum dimension of 4 feet, or as shown on the Drawings. PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. Channel slopes, bottoms, or other areas that are to be protected with riprap shall be • free of brush, trees, stumps, and other objectionable material and be graded to a Utilities BRT January 2012 Riprap, Bedding, and Features Boulders 02375-3 • SECTION 00615 PAYMENT BOND Bond No. 105695865 KNOW ALL MEN BY THESE PRESENTS: that (Firm) Connell Resources. Inc. (Address) 7785 Highland Meadows Pkwv, St 100, Fort Collins. CO 80528 (an Individual), (a Partnership), (a Corporation), hereinafter referred to as the "Principal' and (Firm) Travelers Casualty and Surety Company of America (Address) One Tower Square, Hartford. CT 06183 hereinafter referred to as "the Surety", are held and firmly bound unto the City of Fort Collins, 300 Laporte Ave.. Fort Collins. Colorado 80522 a (Municipal Corporation) hereinafter referred to as "the OWNER", in the penal sum of Forty Thousand Nine Hundred Dollars and Zero Cents, ($40,900.00). in lawful money of the United States, for the payment of which sum well and truly to be made, we bind ourselves, successors and assigns, jointly and severally, firmly by these presents. THE CONDITIONS OF THIS OBLIGATION are such that whereas the Principal entered into a certain Agreement with the OWNER, dated January 12, 2012, a copy of which is hereto attached and made a • part hereof for the performance of The City of Fort Collins project, Utilities BRT Phase 2. NOW, THEREFORE, if the Principal shall make payment to all persons, firms, subcontractors, and corporations furnishing materials for or performing labor in the prosecution of the Work provided for in such Agreement and any authorized extension or modification thereof, including all amounts due for materials, lubricants, repairs on machinery, equipment and tools, consumed, rented or used in connection with the construction of such Work, and all Insurance premiums on said Work, and for all labor, performed in such Work whether by subcontractor or otherwise, then this obligation shall be void; otherwise to remain in full force and effect. PROVIDED, FURTHER, that the said Surety, for value received, hereby stipulates and agrees that no change, extension of time, alteraticn or addition to the terms of the Agreement or to the Work to be performed thereunder or the Specifications accompanying the same shall in any way affect its obligation on this bond; and it does hereby waive notice of any such change, extension of time, alteration or addition to the terms of the Agreement or to the Work or to the Specifications. PROVIDED, FURTHER, that no final settlement between the OWNER and the CONTRACTOR shall abridge the right of any beneficiary hereunder, whose claim may be unsatisfied. PROVIDED, FURTHER, that the Surety Company must be authorized to transact business in the State of Colorado and be acceptable to the OWNER. IN WITNESS WHEREOF, this instrument is executed in three (3) counterparts, each one of which shall be deemed an original, this 17th day of January , 2012. • Utilities BRT Performance Bond January 2012 00615-1 smooth compacted surface. The CONTRACTOR shall excavate areas to receive • riprap to the subgrade for granular bedding. The subgrade for bedding materials shall be stable. If unsuitable materials are encountered, they shall be removed and replaced as Muck Excavation in accordance with Section 02315 of the Specifications. Unsuitable materials shall be disposed of from the site by the CONTRACTOR at his expense. After an acceptable subgrade for granular bedding material is established, the bedding shall be immediately placed and leveled to the subgrade elevation. Immediately following this, the riprap shall be placed. If bedding material is disturbed for any reason, it shall be replaced and graded at the CONTRACTOR's expense. In -place bedding materials shall not be contaminated with soils, debris or vegetation before the riprap is placed. If contaminated, the bedding material shall be removed and replaced at the CONTRACTOR's expense. 3.02 PLACEMENT A. Following acceptable placement of geotextile fabric, granular bedding, riprap placement shall commence as follows: Machine Placed Riprap: Riprap shall be placed on the prepared slope or channel bottom areas in a manner which will produce a reasonably well - graded mass of stone with the minimum practicable percentage of voids. Riprap shall be machine placed, unless otherwise stipulated in the Drawings or Specifications. When riprap is placed on slopes, placement shall commence at the bottom of the slopes working up the slope. Place the riprap in a stepped fashion with • the bottom of the uphill riprap below the top of the downhill riprap by half of the height of the riprap minimum. The entire mass of riprap shall be placed on either channel slopes or bottoms so as to be in conformance with the required gradation mixtures and to lines, grades, and thickness shown on the Drawings. Riprap shall be placed to its full course thickness at one operation and in such a manner as to avoid displacing the underlying bedding material. Placing of riprap in layers, or by dumping into chutes, or by similar methods shall not be permitted. All material going into riprap protection for channel slopes or bottoms shall be so placed and distributed that there will be no large accumulations of either the larger or smaller sizes of stone. Some hand placement may be required to achieve this distribution. It is the intent of these Specifications to produce a fairly compact riprap protection in which all sizes of material are placed in their proper proportions. Unless otherwise authorized by the ENGINEER, the riprap protection shall be placed in conjunction with the construction of embankments or channel bottoms with only sufficient delay in construction of the riprap protection, as may be necessary, to allow for proper construction of the portion of the embankment and channel bottom which is to be protected. The CONTRACTOR shall maintain the riprap protection until accepted. Any material displaced for any reason shall be replaced to the lines and grades 0 shown on the Drawings at no additional cost to the OWNER. If the bedding Utilities BRT Riprap, Bedding, and Features Boulders January 2012 02375-4 0 materials are removed or disturbed, such material shall be replaced prior to replacing the displaced riprap. 2. Hand Placed Riprap: Hand placed riprap shall be performed during machine placement of riprap and shall conform to all the requirements of Section 02375 PART 2 above. Hand placed riprap shall also be required when the depth of riprap is less than 2 times the nominal stone size, or when required by the Drawings or Specifications. After the riprap has been placed, hand placing or rearranging of individual stones by mechanical equipment shall be required to the extent necessary to secure a flat uniform surface and the specified depth of riprap, to the lines and grades as shown on the Drawings. 3. Soil Replacement In and Over Riprap: Where riprap is designated to be buried, place onsite excavated material that is free from trash and organic matter in riprap voids by washing and rodding. Prevent excessive washing of material into stream. When voids are filled and the surface accepted by the ENGINEER, place a nominal 6 inches of soil over the area, or as designated on the Drawings. Fine grade, seed, and mulch per the Specifications. 4. Rejection of Work and Materials: The ENGINEER shall reject placed riprap which does not conform to this Section and the CONTRACTOR shall immediately remove and relay the riprap to conform with said sections. Riprap shall be rejected, which is either delivered to the job site or placed, that does not conform to this Section. Rejected riprap shall be removed from the project site by the CONTRACTOR and at his expense. 5. Feature Boulders, unless identified as energy dissipation boulders, serve as an aesthetic function and as such shall be placed and rotated into final position as directed by the ENGINEER in order to achieve the desired result. 6. Geotextile fabric shall be installed according to the manufacturer's specifications. Material proposed for use shall be submitted and approved by the ENGINEER prior to installation. END OF SECTION Utilities BRT Riprap, Bedding, and Features Boulders January 2012 02375-5 SECTION 02510 •ASPHALT PAVING PART 1 -GENERAL 1.01 DESCRIPTION A. Hot Bituminous Pavement This shall consist of constructing one or more courses of HBP Grading S & SG over existing pavement or subgrade surfaces previously prepared by the Contractor. This section covers paving of all new and existing asphalt surfaces. Existing pavement is to be replaced with similar material as herein set forth. B. Asphalt Patching HBP Grading S & SG shall be used in locations as directed by the Engineer. These quantities will be restricted to small areas which require hand placement methods or conventional paving equipment cannot be utilized. 1.02 RELATED SECTIONS Section 02225 - Trenching, Bedding, and Backfilling Section 02710 — Aggregate Base Course 1.03 QUALITY ASSURANCE . A. Test samples will be taken in the field by the Owner's independent testing service. Mix designs and material samples are to be submitted for review at least 4 weeks prior to material placement. All sampling and testing shall be done in accordance with the latest methods of AASHTO; unless otherwise specified. B. All work shall be performed in accordance with the "Larimer County Urban Area Street Standards'. PART 2 - MATERIALS 2.01 MIX DESIGN A. The mix designs shall be prepared by an independent laboratory acceptable to the Engineer and shall be submitted by the Contractor to The engineer for approval a minimum one (1) month prior to the beginning of paving for this project. Designs shall be in accordance with the most recent set of SUPERPAVE specifications available. B. Reclaimed materials will not be allowed in Hot Bituminous Pavement, except a maximum of 20% reclaimed material will be allowed for HBP Grading SG. C. The Contractor shall construct the work such that all roadway pavement placed prior to the time paving operations end for the year shall be completed to the full thickness required by the plans. The Contractor's progress schedule shall show the methods to be • used to comply with this requirement. Utilities BRT Asphalt Paving January 2012 02510-1 • D. The design mix for Grading S, SX and SG shall conform to the following: Property Test Method Grading S Grading SG Grading SX Air Voids, percent at: CPL 5115 N (initial) >11.0 >11.0 >11.0 N (design) 3.0 — 5.0 3.0 — 5.0 3.0-5.0 N (maximum) >2.0 >2.0 >2.0 Lab Compaction (revolutions): CPL 5115 N (initial) (a) 8 8 (a) N (maximum) (b) 100 100 (b) N (design) (a) 158 158 (a) Stability, minimum (a) (for information) CPL 5106 42 42 (a) Aggregate retained on the 4.75 mm CP 45 60 60 60 (No. 4) Sieve with at least two mechanically induced fractured faces, % minimum Accelerated Moisture Susceptibility CPL 5109 80 80 80 Tensile Strength Ratio (Lottman), Method B Minimum Minimum Dry Split Tensile Strength, CPL 5109 205 (30) 205 (30) 205(30) kPa (psi) Method B Grade of Asphalt Cement Top Layer PG 64-22 FG6422 PG 64-22 Grade of Asphalt Cement Layers PG 64-22 PG 64-22 PG6422 • Below Top Voids in the Mineral Aggregate CP 48 14.0 12.0 (a) (VMA) % minimum (a) Voids Filled with Asphalt Al MS-2 65 — 75 65 — 75 (a) (VFA) % (a) (a) Current CDOT Design Criteria (b) Residential 50, Collector 75 and Arterial 100 Note: AIMS-2 = Asphalt Institute Manual Series 2 Note: the current version of CPL 5115 is available from the CDOT Region Materials Engineer. Note: Mixes with gradations having less than 40% passing the 4.75 mm (No. 4) sieve shall be approached with caution because of constructability problems. 2.02 CDOT SUBSECTION 403.03 IS REVISED TO INCLUDE THE FOLLOWING: A. Regardless of the delivery temperature, the mixture shall not be placed for use on the roadway at a temperature lower than 225 degrees F. Emulsified Asphalt for tack coat shall be Grade CSS-1 h. The tack coat shall consist of a 1:1 dilution (one (1) part emulsified asphalt to one (1) part water). The application rate for tack coat shall be approximately 0.1 gallons per square yard. The existing pavement shall be broomed and cleaned to be free of dirt, water, vegetation • Utilities BRT Asphalt Paving January 2012 02510-2 and other deleterious matter immediately prior to commencing the paving operation. • Edges of the area to be patched shall be saw cut vertically, and perpendicular or parallel to the roadway, as directed by the Engineer. Tack coat shall be placed against clean, vertical edges on all sides of the area to be patched. Hot Bituminous Pavement Grading S and SX shall be placed in equal lifts not exceeding three (3) inches. The minimum lift thickness for Grading SX shall be one (1) inch and Grading S shall be one and one half (1'/:) inches. HBP Grading SG shall be placed in equal lifts not exceeding four (4) inches and the minimum lift thickness shall be three (3) inches. Overlaying layers of HBP shall not be placed until the lower layer has cooled sufficiently to provide a stable material which will support the equipment without rutting, shoving or moving in any manner. Tack coat shall be placed between all lifts. Hot Bituminous Pavement Grading SX, SG and S will be measured by the ton and paid for at the Contract Unit Price for Asphalt Patching or Hot Bituminous Pavement. Pavement cutting, excavation, subgrade preparation, haul and disposal, bituminous materials, aggregate, asphalt cement, asphalt recycling agent, additives, hydrated lime and all other work necessary to complete each HBP item will not be paid for separately but shall be included in the unit price bid. Load slips shall be consecutively numbered for each day and shall include batch time. 2.03 PAVING PLANT REQUIREMENTS A. General Requirements • 1. Uniformity The plants shall be so designed, coordinated and operated as to produce a mixture within the job mix tolerances as covered in paragraph 2.04C under "Preparation and Composition of the Mixture". • 2. Equipment for Preparation of Asphalt Tanks for storage of asphalt shall be capable of heating the material, under effective and positive control at all times, to temperature requirements set forth in the specifications. Heating shall be accomplished by steam coils, electricity or other means such that no flame shall come in contact with the heating tank. A circulating system for the asphalt shall be provided of adequate size to ensure the proper and continuous circulation between storage tank and mixer during the entire operating period. All pipelines and fittings shall be steam jacketed or otherwise properly insulated to prevent heat loss. Storage tank capacity shall be sufficient for at least one day's run. Dryer A rotary dryer of any satisfactory design for drying and heating the mineral aggregates shall be provided. The dryer shall be capable of drying and heating the mineral aggregate to the temperature requirements set forth in the specifications. Utilities BRT Asphalt Paving January 2012 02510-3 4. Screens • Plant screens, capable of screening all aggregates to the size required for proportioning, and having normal capacities slightly in excess of the full capacity of the mixer, shall be provided. The mesh of the screens shall be approved by the Engineer before paving operations. 5. Bins The plant shall include a minimum of three (3) dry aggregate storage bins with the total capacity of not less than three (3) times the dead load capacity of the mixer. Each bin shall be provided with an overflow pipe that shall be of such size and at such locations as to prevent any backing up of material into other bins. Each bin shall have a suitable convenient means for sampling. The sampling openings shall be subject to the approval of the Engineer. 6. Thermometric Equipment An armored thermometer reading from 200 degrees F to 500 degrees F shall be fixed in the asphalt feed line at a suitable location from the discharge valve at the mixer unit. The plant shall be further equipped with an approved dial scale mercury actuated thermometer, an electric pyrometer, or other approved thermometric instrument so placed at the discharge chute of the dryer as to register automatically or indicate the temperature of the heated aggregate. 7. Dust Collectors • When plants are located in any vicinity where dust may be objectionable orwhen dust interferes with the efficient operation of the plant, proper housing, mixer covers and/or dust collecting systems shall be installed. Provision shall be made to waste the material so collected or to return it uniformly to the mixture as the Engineer may direct. 8. Safety Equipment Adequate and safe stairways to the mixer platform and guarded ladders to other plant units shall be placed at all points required for accessibility to all plant operations. All gears, pulleys, chains, sprockets and other dangerous moving parts shall be thoroughly guarded and protected. Ample and unobstructed passage shall be maintained at all times in and around the truck loading space. This space shall be kept free from drippings from the mixing platform. B. Special Requirements of Batch Plants Plant Scale Scales for any weight box or hopper may be either of the beam or springless dial type and shall be a standard make and design, sensitive to one-half (1/2) of one percent of the maximum load that may be required. When of the beam type, there shall be a separate beam with telltale indicator for each size aggregate and a tare beam for balancing the hopper. • Utilities BRT Asphalt Paving January 2012 02510-4 2. Control of Mixing Time The plant shall be equipped with an approved means to govern the time of mixing and to maintain it. 3. Weight Box or Hopper The equipment shall include a means for accurately weighing each bin size to hold a full batch without hand raking or running over. The weight box or hopper shall be supported on fulcrums and knife edges so constructed that they will not be easily thrown out of alignment or adjustment. Gates on both bins and hopper shall be so constructed as to prevent leakage when they are closed. 4. Asphalt Bucket The asphalt bucket which is used for weighing the asphalt cement shall have sufficient capacity to hold not less than ten percent (10%) of the weight of aggregate required for one batch. It shall be steam jacketed or equipped with properly insulated electric heating units and shall be suspended on dial scales or beam scales equipped with a telltale indicator so that the tare weight of asphalt cement can be measured accurately to within two percent (2%) above or below the weight required. The bucket shall be so arranged that it will deliver the molten asphalt cement in a thin uniform sheet or in multiple streams the full width of the mixer. 5. Mixer Unit • The plant shall include a batch mixer of an approved twin pugmill type or rotary drum type, and shall be capable of producing a uniform mixture within thejob mix tolerances fixed by these specifications. It shall have a batch capacity of not less than two thousand pounds. If of the pugmill type, worn or improper pugmill paddles will not be permitted. A mechanical batch counter shall be installed and shall be so designed as to register upon only the actuation of the asphalt bucket release and to preclude the register of any material through the operation of pulling bins. C. Special Requirements for Continuous Mixing Plants Gradation Control Unit The plant shall include a means for accurately proportioning each bin size of aggregate either by weighing or by volumetric measurement. When gradation control is by volume, the unit shall have an accurately controlled individual gate to form an orifice for volumetrically measuring the material drawn from each respective bin compartment. Indicators shall be provided on each gate to show the gate opening in inches. 2. Weight Calibration of Aggregate Feed 10 The plant shall include a means for calibration of gate openings by means of Utilities BRT Asphalt Paving January 2012 02510-5 weight test samples. The materials fed out of the bins through individual orifices shall be by-passed to a suitable test box, each compartment material confined in is a separate box section. The plant shall be equipped to handle conveniently such test samples weighing up to 800 pounds and to weigh them on accurate scales. 3. Synchronization of Aggregate and Asphalt Feed Satisfactory means shall be provided to afford positive interlocking control between the flow of aggregate from the bins and the flow of asphalt from the meter or other proportioning sources. This control shall be accomplished by interlocking mechanical means or any positive method under the control of the Engineer. 4. Mixer Unit for Continuous Method The plant shall include a continuous mixer of an approved twin pugmill type, and shall be capable of producing a uniform mixture within the job mix tolerance fixed by these specifications. The paddles shall be of a type adjustable for angular position on the shafts and reversible to retard the flow of the mix. The mixer shall carry a manufacturer's plate giving the net volumetric contents of the mixer at the several heights inscribed on a permanent gauge and also giving the rate of feed of aggregate per minute at plant operating speed. Unless otherwise required, determination of mixing time shall be by weight methods under the following formula. The weights shall be determined for the job by tests made by the Engineer. Mixing time in seconds = Pugmill dead capacity in pounds Pugmill output in pounds/second The mixing time shall be approved by the Engineer. 2.04 PREPARATION OF MATERIAL A. Preparation of Asphalt Cement The asphalt cement shall be heated at the paving plant to a temperature not exceeding 325 degrees F. The penetration of the asphalt cement shall be maintained within the limits of penetration specified throughout the period of use. B. Preparation of Mineral Aggregates The mineral aggregate shall be dried and heated at the paving plant so that when delivered to the mixer, they shall be at as low a temperature as is consistent with proper mixing and laying, and in no case to exceed 350F. They may be fed simultaneously into the same drier but in all cases, immediately after heating, they shall be screened into three or more bins. The screen sizes shall be approved by the Engineer prior to the start of construction. C. Preparation and Composition of the Mixture Each size of hot aggregate, the mineral filler and the asphalt cement shall be measured • Utilities BRT Asphalt Paving January 2012 02510-6 10 separately and accurately to the proportions in which they are to be mixed. After the hot aggregate and mineral filler have been charged into the mixer and thoroughly mixed as directed by the Engineer, the asphalt cement shall be added and the mixing continued for a period of at least twenty seconds or longer if necessary to produce a homogeneous mixture, in which all particles of the mineral aggregates are coated uniformly. D. Paving Plant Inspection For the verification of weights or proportions and character of materials and determination of temperatures used in the preparation of the mixture, the Engineer or his authorized representative shall have access at any time to all parts of the paving plant. PART 3 - EXECUTION 3.01 SURFACE PREPARATION A. All pavement cuts shall be made in straight lines using saw cut. Initial pavement cuts may be made using wheel cut or other suitable method. When laying out the asphalt trench patch, saw cutting of the existing asphalt will not be permitted within the wheel path of a travel lane. B. Prior to placing the prime coat, the base course shall be thoroughly cleaned. Loose material shall be removed from the existing surface as directed by the Engineer. 3.02 PRIME COAT A. All previously prepared bases or existing surfaces shall be primed with a cationic emulsified asphalt in accordance with the requirements of these specifications, and at the locations that are shown on the plans or as directed by the Engineer. The prime coat shall be placed by means of an approved pressure distributor. Before application, the asphaltic oil shall be heated as directed by the Engineer. However, it shall not be heated to more than 180 degrees F. In general, the rate of application shall be from 0.25 to 0.35 gallons per square yard as directed by the Engineer. The prime coat shall be carefully applied, particularly around curbs and sidewalks. If excessive amounts of curb, sidewalks, or other structures are sprayed with asphaltic oil, they shall be cleaned as directed by the Engineer at the Contractor's expense. All vertical contact faces shall be primed by painting with cationic emulsified asphaltic oil. 3.03 ASPHALTIC CONCRETE SURFACE A. Transportation of Mixture The mixture shall be transported from the paving plant to the work in vehicles equipped with tight metal compartments previously cleaned of all foreign materials. When directed by the Engineer, the compartments shall be sufficiently insulated and each load shall be covered with canvas or other suitable materials of sufficient size to protect it from weather conditions. The inside surface of all vehicle compartments used for hauling mixture must be lightly lubricated with a thin oil or soap solution just before loading, but excess lubricant will not be permitted. No load shall be sent out so late in the day, as to interfere Utilities BRT Asphalt Paving January 2012 02510-7 with spreading and compacting the mixture during daylight unless artificial light, satisfactory to the Engineer, is provided. 40 B. General Conditions The mixture shall be laid only when the base is dry and only when weather conditions are suitable. The mixture shall be laid only when atmospheric temperatures are above 40F and rising and when no frost exists in the subgrade. Any material laid shall be rolled with pneumatic rollers in addition to the specified rolling, as directed by the Engineer. C. Placing Asphalt Mixture If traffic is allowed to use the prepared subgrade or sub -base, the subgrade or sub -base shall be checked and corrected as needed immediately ahead of placing bituminous materials. Prior to placement of the bituminous surface, the base shall be cleaned of all dirt or other foreign matter. When the new pavement abuts the old pavement, the Contractor shall cut the old pavement as directed by the Engineer and paint the edge of the pavement with a tack coat. PLACEMENT TEMPERATURE LIMITATIONS Top Layer of The Completed Pavement Min. Placement Air Temp. Layers Below the Top Layer of Completed Pavement Min. Placement Air Temp. Compacted Mix Temp. Mix Temp. Compacted Mix Temp. Mix Temp Thickness Over 234 F 200-234 F Thickness Over 234 F 200-234 F Under 1" 60 degrees F 70 degrees F Under 2" 40 degrees F 50 degrees F 1" — 2 W 50 degrees F 55 degrees F 2" — 3" 30 degrees F 40 degrees F Over 2'/" 40 degrees F 45 degrees F 3'/d" —4" 25 degrees F 30 degrees F Over 4" 20 degrees F 20 degrees F Utilities BRT January 2012 The asphaltic pavement shall be placed only when the base is stable and weather conditions are suitable. The asphaltic pavement shall have a density of ninety-five percent (95%) of a representative laboratory compacted specimen by the Hveem method as tested in accordance with ASTM Method 2950-62 and ASTM D 2726-83. While the surface is being compacted and finished, the Contractor shall carefully trim the outside edges of the pavement to the proper alignment. Unless otherwise permitted by the Engineer, the mixture shall be spread by means of a mechanical self -powered paver, capable of spreading the mixture true to the line, grade and crown set by the Engineer. Pavers shall be equipped with hoppers and distributing screws of the reversing type to place the mixture evenly in front of adjustable screeds. The mixture shall be dumped in the center of the hoppers, and care exercised to avoid overloading and spilling over of the mixture upon the base. Pavers shall operate when laying mixtures at such speed between ten feet and twenty feet per minute as may be decided by the Engineer. Asphalt Paving 02510-8 171 • (Corporate Seal) IN PRESENCE OF: IN PRESENC OF:p � Witness (Surety Seal) rinelp Connell Resources, Inc. Title 7785 Highland Meado s Parkway, Suite 100 Fort Collins, CO 80528 Address Other Partners 0 Travelers Casualty and Surety Surety Company of America /� By: l 4yj6A!;;� Attomey-in-Fad Darlene nngs�l By: One Tower Square, Hartford, CT 06183 Address NOTE: Date of Bond must not be prior to date of Agreement If CONTRACTOR is Partnership, all partners should execute Bond. Utilities BRT January 2012 Performance Bond Pavers shall be equipped with a quick and efficient steering device and shall have • forward and reverse speeds of not less than one hundred feet per minute. Unless operating on fixed side forms, pavers shall employ mechanical devices such as equalizing runners, straightedge runners, evener arms or other compensating devices to adjust the grade and confine the edges of the mixture to true lines without the use of stationary side forms. The pavers shall be capable to spreading the mixtures, without segregation, in thickness of from one-half inch to three inches, to a maximum width of ten feet in increments of one foot or less and to a minimum width of eight feet. They shall be equipped with blending orjoint leveling devices for smoothing and adjusting all longitudinal joints between adjacent strips of courses of the same thickness. When asphaltic concrete pavement thickness in excess of two inches are called for, they shall be laid in separate courses of not less than one inch nor more than two inches or as directed by the Engineer. The term "screed" includes a "strike -off' device operating by cutting, crawling, or other practical action which is effective on the mixture at a workable temperature without tearing, shoving, or gouging and which produces a finished surface of the evenness and texture specified. The screed shall be adjustable as to level and shall have an indicating level attached. Longitudinal and transverse joints shall be made in a careful manner. Well bonded and sealed joints are required. If necessary to obtain this result, joints shall be painted with cationic emulsified asphaltic cement. In making the joint along any adjoining edges such as curb, gutter or an adjoining pavement and after the hot mixture is placed by the finished machine, just enough of the hot material shall be carried back to fill any space left open. This joint shall be properly "set" up with the back of rake at proper height and level to receive the maximum compression under rolling. The work of "setting up" this joint shall be performed always by competent workmen, who are capable of making correct, clean and neat joints. Immediately after any course is screeded, and before roller compaction is started, the surface shall be checked, any inequalities adjusted, all fat, sandy accumulation from the screed removed by a rake or hoe, a grade along the outside edge shall also be corrected by the addition or removal of mixture before the edge is rolled. In narrow, deep or irregular sections, intersections, turnouts or driveways where it is impractical to spread and finish the mixtures by machine methods, the contractor may use approved spreading equipment or acceptable hand methods as directed by the Engineer. When the mixture is to be spread out by hand, upon arrival on the work it shall be dumped upon a steel dump board outside the area on which it is to be spread. Immediately thereafter it shall be distributed into place by means of hot shovels and spread with hot rakes in a loose layer of uniform density and correct depth. Tines of the rakes shall not be less than one-half (1/2) inch longer than the loose depth of the mixture and spaces between tines shall not be less than the maximum diameter of aggregate particle except that in no case should the spaces be less than one (1) inch. Loads shall not be dumped any faster than can be properly handled by the shovelers. 0 The shovelers shall not Utilities BRT Asphalt Paving January 2012 02510-9 distribute the dumped load faster than it can be properly handled by the rakers. The rakers will not be permitted to stand in the hot mixture while raking it, except where necessary to correct errors in the first raking. The raking must be carefully and skillfully done in such a manner that after the first passage of the roller over the raked mixture, a minimum amount of back patching will be required. Placing mixtures shall be as continuous as possible and the roller shall pass over the unprotected edge of the freshly laid mixture only when the laying of this course is to be discontinued for such intervals of time as to permit the mixture to become chilled. D. Joints Joints between old and new pavements, or between successive days work, shall be carefully made in such a manner as to insure a thorough and continuous bond between the old and new surfaces. The edge of the previously laid course shall be cut back to its full depth so as to expose a fresh surface, after which the hot surface mixture shall be placed in contact with it and raked to a proper depth and grade. Hot smoothers or tampers shall be carefully used in such a manner as to heat up the old pavement sufficiently (without burning it) to insure a proper bond. Before placing mixture against them, all contact surfaces of curbs, gutters, headers, manholes, etc. shall be painted with a thin uniform coating of cationic emulsified asphaltic cement. E. Compaction of the Mixture After spreading, the mixture shall be thoroughly and uniformly compressed by a power - driven roller or rollers, weighing not less than eight (8) tons, as soon after being spread as it will bear the roller without undue displacement. Delays in rolling freshly spread mixture will not be tolerated. Rolling shall start longitudinally at the sides and proceed toward the center of the pavement overlapping on successive trips by at least one-half (1/2) the width of a rear wheel. Alternate trips of the roller shall be of slightly different lengths. The pavement shall then be subject to diagonal rolling crossing the lines of the first. If the width of the pavement permits, it shall, in addition, be rolled at right angles to the centerline. The speed of the roller shall not exceed three miles per hour and shall, at all times, be slow enough to avoid displacements of the hot mixture, and any displacement occurring as a result of reversing the direction of the roller, or from any other cause, shall at once be corrected by the use of rakes and of fresh mixture where required. Rolling shall proceed continuously until all roller marks are eliminated and no further compression is possible. To prevent adhesion of the mixture to the roller, the wheels shall be kept properly moistened, but excess water or oil will not be permitted. The rollers shall be in good condition, capable of reversing without back -lash and shall weigh not less than two hundred (200) pounds to the inch of tread. They shall be operated by competent and experienced rollermen, and must be kept in continuous operation as nearly as practicable in such a manner that all parts of the pavements shall receive substantially equal compression. Along curbs, headers, manholes and similar structures, and all places not accessible to the roller, thorough compactions must be secured by means of hot tampers and at all Utilities BRT Asphalt Paving January 2012 02510-10 9 0 contacts of this character, the joints between these structures and the surface mixture must be effectively sealed. The course, after final compaction, shall conform to the following requirements: It shall be smooth and true to the established crown and grade. It shall have the average thickness specified and shall at no point vary more than one -quarter inch from the thickness shown on the typical cross-section in the Contract Drawings. Any low or defective places shall immediately be remedied by cutting out the course at such spots and replacing it with fresh, hot mixture which shall be immediately compacted to conform to the surrounding area and shall be free from depressions exceeding one-fourth inch as measured with a ten foot straightedge paralleling the centerline of the roadway. 2. After final compaction, the finished surface course shall at no point have a density less than 95 percent of the maximum density possible to be obtained in a voidless pavement composed of the same materials in like proportions. Density shall be determined from specimens cut from the finished pavement as directed by the Engineer. 3.04 ASPHALT PATCHING Grading SG shall be placed in the bottom of the patches and shall be left one and one-half (1 '/2) to two (2) inches below the existing street surface to allow the patch to be "topped" with a surface course material. The "topping" material shall be Hot Bituminous Pavement Grading SX for residential streets and Grading S for arterials and collectors. 3.05 TEMPORARY ASPHALT COLD -PATCH In the event Contractor cannot install hot bituminous pavement, forwhatever reason, pursuant to the requirements of these documents, he shall install a temporary asphalt cold patch pursuant to said requirement and subsequently remove said cold patch and replace with hot bituminous pavement at the earliest possible date. A. Place suitably prepared base course. B. Minimum thickness: 2 inches on 6-1/2 inches of aggregate base course. C. Contractor is responsible for maintaining cold -patch. 3.06 MANHOLE FRAMES AND VALVE BOXES A. Prior to placing the final lift of pavement, manhole frames and water valve vaults shall be raised to final grade. B. Foreign matter which is introduced into manholes and valve boxes shall be removed immediately to provide free access to the facilities. C. Valve vaults and manhole rings shall be straight and properly aligned. Adjustments are to be made with concrete rings and mortar only. Utilities BRT Asphalt Paving January 2012 02510-11 Utilities BRT January 2012 Valve boxes shall be inspected by placing a valve key on the operating nut to assure a proper alignment. END OF SECTION 02510-12 Asphalt Paving • SECTION 02600 PIPED UTILITY MATERIALS PART 1-GENERAL 1.01 DESCRIPTION This section, and the following related sections, cover all work required to furnish and install the pipe utility materials. The piped utility materials include manholes, pipe and fittings and line valves. 1.02 RELATED SECTIONS Section 02605 - Manhole Structures Section 02640 - Valves and Cocks Section 02675 - Disinfection of Water Systems PART 2 - MATERIALS All products shall conform to the applicable requirements of Sections 02605, 02610 and 02640. PART 3 - EXECUTION Installation, testing and disinfection shall be accomplished in accordance with the above • related sections. END OF SECTION • Utilities BRT Piped Utility Materials January 2012 02600-1 • 11 • SECTION 02605 MANHOLES AND VAULTS PART 1-GENERAL This section covers the furnishing and placement of all manholes and vaults for line valves and air release valves as detailed in the Contract Drawings. PART 2-PRODUCTS 2.01 CAST -IN -PLACE (Not Permitted) 2.02 PRECAST CONCRETE SECTIONS Precast concrete sections shall be produced using Type II cement and fabricated in accordance with ASTM C-478. 2.03 MANHOLE FRAMES AND COVERS Manhole frames and covers shall be minimum 400lb. cast iron, 24-inch I.D. (clear opening), as manufactured by Neenah, Deeter Foundry, Castings, Inc., J Mark Corp, or approved equal. The cover shall fit the ring in accordance with the manufacturer's dimensions. Manhole covers shall have a concealed pick hole, and shall have the word "WATER" cast into the cover. Covers with more than one lifting hole will not be accepted. Frost proof covers, if required, shall be grey iron conforming to ASTM A48-83 Class 35B, and shall have a minimum clear opening of 22". 2.04 MANHOLE STEPS Manhole steps shall be either aluminum or polypropylene, and shall be cast into the manhole wall at the same time the manhole section is cast. The manhole steps shall be approximately 9 inches wide by 13 inches long, shall weigh approximately 2 pounds and shall be no more than 28 inches from the top of the manhole nor more than 18 inches from the floor of the manhole and shall be spaced no more than 12 inches apart. 2.05 JOINTS A. Mortar Mortar used in jointing precast sections shall be composed of one part Portland cement and not more than three nor less than two parts of fine aggregate. Portland cement shall meet the requirements of ASTM C150, Type B. Hydrated lime or masonry cement shall not be used. Fine aggregate shall consist of well graded natural sand having clean, hard, durable, uncoated grains, free from organic matter, soft or flaky fragments or other deleterious substances. The fine aggregate shall be thoroughly washed and shall be uniformly graded form coarse to fine with a minimum of 95% passing a #4 sieve and a maximum of 7% passing a #100 sieve. All mortar shall be fresh for the work at hand. Mortar that has begun to set shall not be used. Utilities BRT Manholes and Vaults January 2012 02605-1 • B. Sealants The Contractor shall have the option of using preformed plastic gaskets in conjunction with mortar. Gaskets shall meet the requirements of ASTM C443 or AASHTO M198. Acceptable gaskets are: "Ram-Nek", K.T. Snyder 2. "Rub'r-Nek", K.T. Snyder 3. "Kent Seal", Hamilton Kent Manufacturing Co. 2.06 INSULATION A. Ridged board insulation shall be minimum 1" thick closed -cell insulation board suitable for use in contact with soil or water. B. Sprayed foam insulation shall be minimum 1" thick closed -cell insulation suitable for use in contact with soil or water. PART 3 - EXECUTION 3.01 PRECAST CONCRETE SECTIONS A. A continuous mastic joint material of at least one and one half inch (1-1/2") in • thickness shall be applied to the precast base bearing seat. The first precast section shall be carefully lowered onto the base so that the mastic joint material shall be forced out from under the section evenly on all sides. A non -shrink grout shall be applied along the inside of the vault at thejoint between the first precast section and the monolithic base. The first precast section shall be thoroughly cleaned. A continuous mastic joint material of at least one and one half inch (1-1 /2") in thickness shall be applied to the precast section bearing seat. The second precast section shall be carefully lowered onto the first precast section so that the masticjoint material shall be forced out from under the section evenly on all sides. Each succeeding precast section shall be jointed in a similar manner. 3.02 INSTALLATION A. Set each manhole riser section plumb. Use sections of various heights to bring ring and cover to grade. Join manhole sections using mortar or preformed flexible plastic gaskets. The last barrel section prior to placement of the eccentric cone or the flat top slab shall be the manufacturer's shortest, but in no case less than 24 inches in height. All joint surfaces shall be clean, dry and warm during installation. Where mortarjoints are used, set each section in a one -inch minimum full bed of mortar. If flexible gaskets are used, prime entire joint on both barrel sections, as recommended by manufacturer of gasket, prior to placement of gasket material. • Utilities BRT January 2012 Install ring and covers on one or a maximum of two precast adjusting rings of varying 02606-2 Manholes and Vaults . heights, not to exceed 4 inches in height each. The total allowable height of adjusting rings and the ring and cover shall be as shown on the drawings. Set rings in a full bed of mortar and encase in mortar around the entire perimeter. Unless otherwise indicated, set the top of the rings such that no part of the ring or cover will project above a point 1/4 inch below the finish surface of pavement in paved areas subject to cleaning by snowplows. At air valve and access manhole locations the concrete manhole barrel sections and flat lid shall be insulated with rigid insulation on the exterior or sprayed foam insulation on the interior, to a minimum depth of 4 feet below ground level. Fill all lifting holes and other imperfections with mortar. Neatly point inside of joints no matter what joint material is used. 3.03 FIELD QUALITY CONTROL A. Each valve vault manhole shall be watertight. Inspect each manhole for and repair all visible leaks and damp spots. 0 END OF SECTION 0 Utilities BRT Manholes and Vaults January 2012 02605-3 0 0 E SECTION 02610 REINFORCED CONCRETE PIPE PART1 GENERAL 1.01 SECTION INCLUDES A. This section includes construction of reinforced concrete pipe for storm drainage, including appurtenances. 1.02 RELATED SECTIONS A. Section 02240 — Water Control and Dewatering B. Section 0225 — Trenching, Bedding and Backfill. 1.03 SUBMITTALS A. The CONTRACTOR shall cooperate with the ENGINEER in obtaining and providing samples of all specified materials. The CONTRACTOR shall submit certified laboratory test certificates for all items required in this section. 1.04 QUALITY CONTROL A. All pipe shall be inspected by the ENGINEER prior to installation. All pipe which does not meet the requirements of Part 2 of this section will be rejected and replaced at the CONTRACTOR's expense. PART2 PRODUCTS 2.01 MATERIALS A. The CONTRACTOR shall install storm sewer pipe of the type, diameter, load class, wall thickness and protective coating that is shown on the Drawings. All pipe and appurtenances used shall conform to the following requirements: B. Precast Concrete Pipe 1. General: Precast concrete pipe which does not conform to the applicable ASTM Standard Specifications listed below or to any other requirement specified herein will not be approved for the storm sewer installations. 2. Allowable ASTM Specifications: All material, manufacturing operations, testing, inspection, and making of concrete pipe shall conform to the requirements of the appropriate allowable ASTM Standard Specifications, latest revision thereof, listed below: ASTM C-14 - Concrete Sewer, Storm Drain, and Culvert Pipe Utilities BRT Reinforced Concrete Pipe January 2012 02610-1 ASTM C-76 - Reinforced Concrete Culvert, Storm Drain and Sewer Pipe ASTM C-361 - Reinforced Concrete Low -Head Pressure Pipe 3. Diameter of Pipe: The diameter indicated on the Drawings shall mean the inside diameter of the pipe. 4. Wall Thickness and Class of Pipe: The wall thickness and reinforcing steel, if any, shall comply with the appropriate ASTM Specification and the class of pipe designated on the Drawings. No elliptical reinforcing will be allowed in any circular pipe. 5. Fittings and Specials: Details of all fittings and specials shall be furnished for approval by the Engineer. Fittings and specials shall be made up of pipe segments having the same structural qualities as the adjoining pipe and shall have the interior treated the same as the pipe. 6. Lifting Holes: Lifting holes will be allowed for storm sewer pipe provided, however, only two lifting holes per pipe length will be allowed and all pipe shall be installed such that the lifting holes are in the crown of the pipe. All lifting holes shall be properly grouted with cement mortar immediately after the pipe is installed prior to commencement of any backfilling. 7. Cement: Unless otherwise required by the ENGINEER, or specified otherwise on the Drawings, Type II Modified Portland Cement complying with the requirements of ASTM Designation C-150 will normally be acceptable in the manufacture of concrete pipe. 8. Acceptance: In addition to any deficiencies not covered by the applicable ASTM Specifications, concrete pipe which has any of the following visual defects will not be accepted: a. Porous spots on either the inside or the outside surface of a pipe having an area of more than 10 square inches and a depth of more than 1/2 inch. b. Pipe which has been patched to repair porous spots, cracks, or other defects, when such patching was not approved by the ENGINEER. C. Exposure of the reinforcement when such exposure would indicate that the reinforcement is misplaced. d. Pipe that has been damaged during shipment or handling even previously approved before shipment. e. Concrete pipe, at delivery to the job site, will be at least 5 days (120 hours) old. Utilities BRT Reinforced Concrete Pipe January 2012 02610-2 WARNING: THIS POWER OF ATTORNEY IS INVALID WITHOUT THE RED BORDER .A� POWER OF ATTORNEY TRAVELERSFarmington Casualty Company St. Paul Mercury Insurance Company Fidelity and Guaranty Insurance Company Travelers Casualty and Surety Company • Fidelity and Guaranty Insurance Underwriters, Inc. Travelers Casualty and Surety Company of America St. Paul Fire and Marine Insurance Company United States Fidelity and Guaranty Company St. Paul Guardian Insurance Company Attorney -In Fact No. 223049 Certificate No. 0 0 4 5 t" 7 ®6 " KNOW ALL MEN BY THESE PRESENTS: That St. Paul Fire and Marine Insurance Company, St. Paul Guardian Insurance Company and St. Paul Mercury Insurance Company are corporations duly organized under the laws of the State of Minnesota, that Farmington Casualty Company, Travelers Casualty and Surety Company, and Travelers Casualty and Surety Company of America are corporations duly organized under the laws of the State of Connecticut, that United States Fidelity and Guaranty Company is a corporation duly organized under the laws of the State of Maryland, that Fidelity and Guaranty Insurance Company is a corporation duly organized under the laws of the State of Iowa, and that Fidelity and Guaranty Insurance Underwriters, Inc., is a corporation duly organized under the laws of the State of Wisconsin (herein collectively called the "Companies"), and that the Companies do hereby make, constitute and appoint Darlene Krings, William C. Bensler, Kelly T. Urwiller, Diane F. Clementson, Anthony P. Stimac, Royal R. Lovell, Jennifer Winter, Russell D. Lear, Katherine E. Dill, Brandi J. Tetley, and K'Anne E. Vogel of the City of Greeley , State of Colorado , their true and lawful Attomey(s)-in-Fact, each in their separate capacity if more than one is named above, to sign, execute, seal and acknowledge any and all bonds, recognizances, conditional undertakings and other writings obligatory in the nature thereof on behalf of the Companies in their business o`,guaranteeing the fidelity of persons, guaranteeing the performance of contracts and executing or guaranteeing bonds and undertakings required or pe n tted'in any�acnons or -proceedings allowed by law. WITNESS WH REOF, the Comp shave caused this instrumentto�be signed'and theif corporate seals to be hereto affixed, this Ne tern er 5 1 c \\y ,y �y ay of p ��5' 1 <n 1 \� _fit Farmington Casualty Fidelity and Guaranty}Instrance\Coiiipany4- ,j Fidelitv and Guaranty Insurance Underwriters, Inc. St. Paul Fire and Marine Insurance Company St. Paul Guardian Insurance Company St. Paul Mercury Insurance Company Travelers Casualty and Surety Company Travelers Casualty and Surety Company of America United States Fidelity and Guaranty Company GRSUa '� f\RE6 1M INf I +1ry5U IZry4?.d;Y0N5rf.L'�o .; e State of Connecticut City of Hartford ss. By: Georg V Thompson, enior ice President 9th September 2011 On this the day of ,before me personally appeared George W. Thompson, who acknowledged himself to be the Senior Vice President of Farmington Casualty Company, Fidelity and Guaranty Insurance Company, Fidelity and Guaranty Insurance Underwriters, Inc.. St. Paul Fire and Marine Insurance Company, St. Paul Guardian Insurance Company, St. Paul Mercury Insurance Company, Travelers Casualty and Surety Company. Travelers Casualty and Surety Company of America, and United States Fidelity and Guaranty Company, and that he, as such, being authorized so to do, executed the foregoing instrument for the purposes therein contained by signing on behalf of the corporations by himself as a duly authorized officer. p,TlT �Witness Whereof, I hereunto set my hand and official seal. � y Commission expires the 30th day of June, 2016. nj0u9U�s* `A &A�k C . Marie C. Tetreault, Notary Public 58440-6-11Printed in U.S.A. f. Acceptance of the pipe at point of delivery will not relieve the • CONTRACTOR of full responsibility for any defects in materials due to workmanship. 9. Marking: The following shall be clearly marked on both the interior and exterior surface of the pipe: a. ASTM Specifications b. Class and Size C. Date of Manufacturer d. Name or Trademark of Manufacturer 10. Joints: The joint design for concrete pipe shall be bell and spigot or tongue and groove. The bell or tongue shall be grooved to properly contain and seat the rubber gasket. The joint assemblies shall be accurately formed so that when each pipe section is forced together in the trench the assembled pipe shall form a continuous watertight conduit with smooth and uniform interior surface, and shall provide for slight movement of any piece of the pipeline due to expansion, contraction, settlement or lateral displacement. The gasket shall be the sole element of the joint providing water tightness. The ends of the pipe shall be in planes at right angles to the longitudinal centerline of the pipe, except where bevel -end pipe is required. The ends shall be furnished to regular smooth surfaces. All joints and jointing material shall conform to the following minimum requirements. Jointing material used shall be indicated on the Drawings. a. Rubber Gasketed Joints: Rubber gasket joints for tongue and groove or bell and spigot pipe shall consist of an O-ring rubber gasket or other approved gasket configuration and shall conform to the requirements of the appropriate ASTM Specification of the pipe designated. Unless otherwise approved by the ENGINEER, the standard joint configuration shall be similar and equal to the Bureau of Reclamation's "R-4" joint designation. Gaskets: Gaskets may be either natural rubber or neoprene conforming to ASTM Designation C-443. All gaskets shall be stored in a cool place, preferably at a temperature of less than 70 degrees Fahrenheit (F.), and in no case shall the gaskets be stored in the open, or exposed to the direct rays of the sun. No gaskets that show signs of deterioration, such as surface cracking or checking, shall be installed in a pipe joint. The neoprene gaskets used when the air temperature is 10F or lower, shall be warmed to temperature of 60F for a period of 30 minutes before being placed on the pipe. b. Mortared Joints: Mortared joints shall only be used in special circumstances and only where specifically authorized by the ENGINEER. It is the intent of these Specifications to limit the use of Utilities BRT Reinforced Concrete Pipe January 2012 02610-3 mortared joints to the minimum extent possible except where • unusual field conditions require deviation from the jointing material specified. C. Flexible Plastic Joint Sealing Compound: Flexible plastic joint Sealing compounds shall not be used. e. Shop Drawings: Unless otherwise specified, the CONTRACTOR shall submit to the ENGINEER for approval shop drawings showing the exact dimension of the joints including the permissible tolerances for each size of pipe being furnished and the size, type and locations of gasket materials. Approval of the joint detail drawings will not relieve the CONTRACTOR of any responsibilities to meet all of the requirements of these Specifications, or of the responsibility for correctness of the CONTRACTOR's details. f. Acceptable Joint for Concrete Storm Installations: Except where a specified type of pipe joint or jointing material is noted on the Drawings, joints and jointing material for concrete sewer installations shall be Bell & Spigot w/B.O.R.Type R-4 Joint (ASTM C-361) or Bell & Spigot w/B.O.R. Type R-2 Joint. In addition to the gasket requirements, if the average joint gap in 36-inch diameter pipe or larger pipe exceeds '/.-inch, the void shall be filled and troweled smooth with an approved non-metallic, non -shrink grout conforming to ASTM C-827 or flexible plastic sealant conforming to Federal Specification SS-S-00210 so to provide a smooth interior surface at 40 the joint. For pipe sizes 18-, 24-, 27-, 30-, and 36-inch in diameter, the reinforcement in the bell and spigot shall conform to ASTM C-76 for the class of pipe specified or to ASTM C-361 for a minimum pressure head of 25 foot, whichever is greater. 0 11. Protective Coatings: Normally, no additional exterior or interior protective coatings will be required for concrete pipe. However, whenever adverse corrosive conditions warrant additional interior protection, those pipe segments will be noted on the Drawings. PART 3 EXECUTION 3.01 SURFACE PREPARATION A. Within Easements, Cultivated, Landscaped, or Agricultural Area: All vegetation, such as brush, sod, heavy growth of grass or weeds, decayed vegetable matter, rubbish and other unsuitable material within the area of excavation and trenchside storage shall be stripped and disposed of in accordance with the requirements of Section 02230. Topsoil shall be removed from the area to be excavated and stockpiled, or, the CONTRACTOR may elect to import topsoil to replace that lost during excavation. Utilities BRT Reinforced Concrete Pipe January 2012 02610-4 Topsoil shall be removed to a depth of 8 inches or the full depth of the topsoil, • whichever is less. B. Within Unpaved Roadway Areas: The CONTRACTOR shall strip the cover material from graveled roadways or other developed, but unpaved traffic surfaces to the full depth of the existing surfacing. The surfacing shall be stockpiled to the extent that it is acceptable and useable for restoration purposes. C. Within Paved Areas: The removal of pavement, sidewalks, driveways, or curb and gutter shall be performed in a neat and workmanlike manner. Pavement, sidewalks, driveways, or curb and gutter shall be cut with a power saw, pavement breaker, or other approved method of scoring, to a minimum depth of 2", prior to breaking or excavation. The pavement shall be cut vertically, in straight lines and avoiding acute angles. Any overbreak, separation, or other damage to the existing bituminous or concrete outside the designated cut lines shall be replaced at the CONTRACTOR's expense. Excavated paving materials shall be removed from the job site and shall not be used as fill or backfill. 3.02 DEWATERING A. All pipe trenches and excavation for structures and appurtenances shall be kept free of water during pipe laying and other related work. The method of dewatering shall provide for a dry foundation at the final grades of excavation in accordance with Section 02240. Water shall be disposed of in a manner that does not inconvenience the public or result in a menace to public health. Pipe trenches shall contain enough backfill to prevent pipe flotation before dewatering is discontinued. Dewatering shall continue until such time as it is safe to allow the water to rise in the excavation. 3.03 LAYING, ALIGNING, AND JOINING PIPE A. Storm sewer pipe shall be installed in accordance with the manufacturer's recommendations for installing the type of pipe used, unless otherwise shown on the Drawings. Proper equipment, implements, tools and facilities shall be provided and used by the CONTRACTOR for safe and convenient installation of the type of pipe being installed. B. Responsibility for Material: The CONTRACTOR shall be responsible for all materials intended for the work that are delivered to the construction -site and accepted by him. Payment shall not be made for materials found to be defective or damaged in handling after delivery and acceptance. Defective or damaged materials shall be removed and replaced with acceptable materials at the CONTRACTOR's expense. The CONTRACTOR shall be responsible for the safe and proper storage of such materials. Utilities BRT Reinforced Concrete Pipe January 2012 02610-5 C. Handling: Pipe and accessories furnished by the CONTRACTOR shall be • delivered to, unloaded and distributed at the site by the CONTRACTOR. Pipe and accessories furnished by the Contracting Agency shall be unloaded and distributed at the site by the CONTRACTOR. Each pipe shall be unloaded adjacent to or near the intended laying location. 0 Pipe fittings, specials, valves and appurtenances shall be unloaded and stored in a manner that precludes shock or damage. Such materials shall not be dropped. Pipe shall be handled so as to prevent damage to the pipe ends or to any coating or lining. Pipe shall not be skidded or rolled against adjacent pipe. Damaged coatings or lining shall be repaired by the CONTRACTOR, at his expense in accordance with the recommendations of the manufacturer and in a manner satisfactory to the ENGINEER. Physical damage to the pipe or accessory shall be repaired by the CONTRACTOR at his expense, and in a manner satisfactory to the ENGINEER. D. Laying Pipe: The pipe and pipe coatings shall be inspected for damage or defects before being placed in the trench. Damaged or defective pipe shall not be installed. Pipe lines shall be laid to the grades and alignment shown on the Drawings. Variation from the prescribed grade and alignment shall not exceed 0.10 feet, and the rate of departure from, or return to, the established grade or alignment shall be not more than 1 inch in 10 feet, unless approved by the ENGINEER. No deviation from grade shall cause a depression in the sewer invert that could retain fluids or solids. Pipe fittings shall be laid so as to form a close concentric joint with the adjoining pipe to avoid sudden off -sets of the flowline. Pipe sections shall be joined together in accordance with the manufacturer's recommendations. Pipe fittings and appurtenances shall be carefully lowered into the trench with suitable tools or equipment to prevent damage to the pipe and protective coatings and linings. Pipe and accessory materials shall not be dropped or dumped into the trench. Obstructions not shown on the Drawings may be encountered during the progress of the work. Should such an obstruction require an alteration to the pipe alignment or grade, the ENGINEER shall have authority to order a deviation from the Drawings, or the ENGINEER may arrange for the removal, relocation, or reconstruction of any structures which obstruct the pipeline. Precautions shall be taken to prevent foreign material from entering the pipe before or while it is being placed in the line. During laying operations, no debris, tools, clothing or other materials shall be placed in the pipe. The open ends of pipe shall be closed with a watertight plug, or with other devices approved by the ENGINEER, at times when pipe laying is not in progress. Joints of precast concrete boxes and precast concrete pipe shall be grouted in accordance with the manufacturer's recommendations. Utilities BRT Reinforced Concrete Pipe January 2012 02610-6 11 3.04 BEDDING AND BACKFILLING A. Select bedding and backfill material may be required and shall be so shown on the Drawings. Select bedding materials shall conform to the designated gradation requirements in Section 02225. Bedding material shall be placed under and around all pipe as shown on the Drawings. Bedding shall be placed in a manner that will minimize separation or change in its uniform gradation. Bedding shall be distributed in 6 inch maximum layers over the full width of the trench and simultaneously on both sides of the pipe. Special care shall be taken to assure full compaction under the haunches and joints of the pipe. Backfill compaction shall not be attained by inundation or jetting unless approved in writing by the ENGINEER. Backfill material shall be uniformly compacted the full depth of the trench. 3.05 SURFACE RESTORATION All streets, alleys, driveways, sidewalks, curbs or other surfaces broken, cut or damaged by the CONTRACTOR shall be replaced in kind or as shown on the Drawings. 3.07 CONCRETE CUTOFF COLLARS Concrete shall meet the requirements of Section 03310. 3.08 CLEAN UP All rubbish, unused materials and other non-native materials shall be removed from the job site. All excess excavation shall be disposed of as specified, and the right-of-way shall be left in a state of order and cleanliness. END OF SECTION Utilities BRT Reinforced Concrete Pipe January 2012 02610-7 SECTION 02612 • STEEL PIPE AND FITTINGS PART 1-GENERAL 1.01 WORK INCLUDED: A. This section covers the furnishing and installation of steel pipe and fittings and steel casing pipe and appurtenances. 1.02 RELATED WORK: A. General Conditions and Division 1 - General Requirements B. Section 02225 - Trenching, Bedding and Backfill C. Section 02675 — Disinfection of Water Systems D. Section 02676 - Hydrostatic Testing PART 2 - MATERIALS 2.01 STEEL PIPE AND FITTINGS A. Specifications • Pipe shall be designed, manufactured, tested, inspected and marked in accordance with the provisions of this Specification and A.W.W.A. Standard C-200, "Steel Water Pipe 6 Inches and Larger," except as herein modified. B. Steel Requirements and Wall Thickness Pipe is to be fabricated from steel sheets conforming to ASTM A-570, Grade 30, 33,36 or 40, plates conforming to ASTM A-283 Grade C or D or ASTM A-572 Grade 42, or the pipe is to meet the requirements of ASTM A-53 Grade B or ASTM A-139 Grade A, B or C. Minimum yield strength of the steel is to be 36,000 psi. All pipe diameters shall be "minimum finished interior" diameter. All steel used in pipe fabrication shall have a maximum carbon content of .25 percent, and shall have a minimum elongation of 22 percent in a 2 inch gauge length. The minimum steel wall thickness shall be as shown on the Contract Drawings. C. Exterior Coating Pipe shall be coated and wrapped on the outside with 'Pre -fabricated Multilayer Cold Applied Polyethylene Tape Coating" in accordance with A.W.W.A. Standard C-214. The total thickness of the coating system shall be 80 mils consisting of: primer, 20 mil inner layer for corrosion protection and two 30 mil outer layers for mechanical protection. • Utilities BRT Pipe and Fittings January 2012 02612-1 Prior to shipment, the pipe will be visually inspected for damage to the coating. Any • areas that appear to be damaged will be given an electrical holiday test of a minimum of 6,000 volts with a 60 cycle current audio detector giving a maximum testing voltage 120 times per second. If the test indicates no holidays and the outer wrap is wrinkled but not torn, no repairs are required. If the test indicates no holidays and the outer wrap(s) is torn, the damaged layer or layers of the outer wrap shall be removed by carefully cutting with a sharp razor -type utility knife. The area to be patched shall be washed with Xylol taking care to wash at least 4" of undamaged tape where the hand applied tape wrap will overlap. Cold applied tape (outer wrap) meeting the requirements of A.W.W.A. C-209 and compatible with the tape wrapping system shall then be applied for each layer of white tape that has been removed. The exterior surface of all welded and O-ring joints shall be coated with Canusa KLA heat shrink sleeve or approved equal. All flanged and flexible coupled joints shall be coated Canusa Klox heat shrink sleeves or approved equal. D. Interior Lining Pipe and fittings shall be cement mortar lined in the shop in accordance with A.W.W.A. C-205. Minimum cement mortar lining thickness for 36" and smaller diameters shall be 3/8". For 42" and larger diameter pipe, the lining thickness shall be 1/2". Cement mortar lined pipe shall have an I.D. after lining not less than the specified nominal size. E. Joint Design and Fabrication • Pipe and fittings shall be furnished with O-ring or welded joints except at buried butterfly locations where flanged joints per A.W.W.A. C-207 shall be furnished. O-ring joints shall consist of a flared bell end and a grooved spigot end designed to retain the "O-ring" rubber gasket. The spigot end groove may be rolled in or bar type. Bell and spigot ends shall be sized by forcing over a sizing die or by expanding to stretch the steel beyond its elastic limit so that the difference in diameter between outside of spigot and inside of bell at normal engagement does not exceed .03" measured on circumference with a diameter tape. The O-ring gasket shall have sufficient volume to approximately fill the area of the groove and shall conform to A.W.W.A. C-200. The joint shall be suitable for a safe working pressure equal to the class of pipe as calculated by the formula P = 2tfs/D, where t = steel wall thickness, D = pipe diameter, and fs = 50% of the yield strength of the steel. The joint shall operate satisfactorily with a deflection, the tangent of which is not to exceed .75 /D where D is the outside diameter of the pipe in inches or with a pull-out of 3/4". Shop applied outside coating shall be continuous to the end of the pipe on the bell end and shall be cut back on spigot end so that the coating extends at least'/" inside of the bell end at normal engagement. Shop applied inside lining shall be continuous to the end of the pipe on the spigot end and shall be cut back on the bell end to the point of maximum engagement or further, as shown on the plans. Inside of the bell and outside of the spigot shall be painted with one shop coat of primer, Polyken #927 or equal. Mechanical couplings, where indicated on the drawing, shall be Dresser Style 38, Utilities BRT Pipe and Fittings January2012 02612-2 Rockwell Product No. 411, or approved equal. The middle ring shall be a minimum • thickness of 1/4" or greater. Couplings shall have plain gaskets, Grade 27, and shall be shop coated with Dresser Red "D" or primer compatible with the tape coat system. Mechanical couplings shall be furnished complete with bonding wire and brazing cartridges. Tied joints where indicated on the drawings shall be field welded bell and spigot joints designed for 250 psi pressure. Flanges shall meet the requirements of A.W.W.A. Standard C-207. "Steel Pipe Flanges for Waterworks Service - Sizes 4 Inches through 144 Inches," and shall be Class D with 150 psi drilling. Insulated flanges shall have bolt holes 3/16 inch greater than the bolt diameter. F. Pipe Lengths Pipe shall be furnished in nominal laying lengths not to exceed 45 feet, with special lengths as required by plan and profile for location of elbows, tees, etc. Pipe fabricator shall prepare a pipe laying diagram or laying schedule showing the location of each piece by Mark Number. G. Specials and Fittings Fittings are to be fabricated in accordance with A.W.W.A. C-200 Section 4 including non-destructive testing by dye penetrant of welds not previously tested in the straight pipe. Fittings shall conform to the dimensions of A.W.W.A. C-208 or maybe fabricated into standard pipe lengths. Elbows to 22 '/ degrees shall be two piece, 23 to 45 degrees shall be three piece, 46 to 67 1/2 degrees shall be four piece and 68 to 90 • degrees shall be five piece. All tees, laterals and outlets shall be reinforced in accordance with A.S.M.E. Pressure Vessel Code, Section Vill Paragraph G-37 or A.W.W.A. M-11 Section 19.4 and 19.5. All fittings shall be designed for 150 psi working pressure and 100 psi surge pressure. H. Strutting Adequate strutting shall be provided on all pipe, specials and fittings so as to limit handling and storage damage to the pipe coating and lining. The strutting shall remain in place while each pipe is loaded, transported, unloaded, installed and backfilled at the job site. Submittals The following submittals shall be required for review and acceptance by the engineer: 1. Standard joint detail 2. Restrained joint detail 3. Details for specials and fittings 4. Pipe laying schedule 5. Pipe barrel deflection calculations J Warning Tape • Utilities BRT Pipe and Fittings January 2012 02612-3 1. Tape to read: CAUTION: BURIED WATER LINE BELOW • 2. Colors: Blue background with black text 3. APWA & AASHTO compliant 4. Tape shall be 4 mil polyethylene or other non -degradable material 2.03 STEEL CASING PIPE AND APPURTENANCES A. Casing Pipe Steel casing pipe shall have a smooth wall and shall conform to A.S.T.M. Designation A-39, Grade B structural with a minimum yield strength of 36,000 psi. Casing pipe joints shall be beveled for field butt welding. Steel casing pipe minimum wall thickness shall be as shown on the Contract Drawings and shall be fabricated in accordance with AWWA C-200. The outside and inside surfaces of the steel casing shall be bare, unless otherwise required by the Contract Documents. B. Accessories Casing Seals Casing seals shall be high density butyl rubber with stainless steel strap, Model W as manufactured by Pipeline Seal and Insulator Co., or equal. 2. Casing Spacers Casing spacers shall be 12" wide, with a two piece stainless steel shell. • Runners shall be constructed of high molecular weight polymer, Model CCS as manufactured by Cascade Waterworks Manufacturing Co., or equal. PART 3 - EXECUTION 3.01 STEEL PIPE INSTALLATION A. Handling and Storage The pipe shall be handled by use of wide slings and padded cradles of canvas, nylon or other suitable material designed and constructed to prevent damage to the pipe coating. The use of bare metal cables, chains, hooks or other equipment which might injure the pipe coating will not be permitted. All other pipe handling equipment and methods must be approved by the Engineer. Stockpiled steel pipe shall be supported on sawdust and/or sand bags placed under the uncoated ends of the pipe. Bags shall be of sufficient size to prevent contact of the pipe coating with the ground or any obstruction. Rolling the pipe on coated surface will not be permitted. B. Subgrade No blocking of pipe will be permitted. Before the pipe is laid, the subgrade shall be prepared by backfilling with clean uniformly graded sand so as to provide a uniform and continuous bearing and support for the pipe at every point between bell holes, except that it will be permissible to disturb or otherwise damage the subgrade surface over a Utilities BRT Pipe and Fittings January 2012 02612-4 surface over a maximum length of 18-inches near the middle of each length of pipe by • the withdrawal of pipe slings or other lifting tackle. C. O-Ring Joint Immediately before joining two lengths of steel pipe, the inside of the bell end, the outside of the spigot end and the rubber gasket shall be thoroughly cleaned to remove oil, grit and other foreign matter. The rubber gasket shall then be stretched over the spigot end and any tension relieved by inserting a dull instrument under the gasket and making two complete revolutions around the joint. A thin film of gasket lubricant shall be applied to the outer face of the spigot and gasket only. The spigot end of the pipe shall be placed in the bell end of the preceding pipe with care to prevent the joint from contacting the ground. The joint shall be completed by pushing the pipe home with a slow steady pressure, withoutjerky orjolting movements. Whenever it is desirable to deflect O-ring joints in order to form a long radius curve, the deflection shall not exceed eighty percent (80%) of the pipe manufacturer's recommendations for maximum deflection. O-ring joints shall be electrically bonded as shown on the contract drawings. D. Field Welded Joints • Butt strap on lap joints shall be fillet welded on the exterior with a fully circumferential watertight fillet weld being at least equal in cross-section to the wall thickness of the steel pipe and a "seal" weld for air testing of the joint. The weld shall be accomplished by a certified welder having experience with joints of this type. The welder's qualifications and all welds shall meet the requirements of AWWA C-206. During welding the coating shall be protected by draping an 18" wide strip of heat resistant material over the top half of the pipe on each side of the coating holdback to avoid damage to the coating by hot weld splatter. No welding ground shall be made on the coated part of the pipe. E. Flexible Coupled Joint When installing flexible steel couplings, care shall be taken that the connecting pipe ends, couplings and gaskets are clean and free of all dirt and foreign matter with special attention being given to the contact surfaces of the pipe, gaskets and couplings. These couplings shall be assembled and installed in conformity with the recommendations and instructions of the coupling manufacturer. Wrenches used in bolting couplings shall be of a type and size recommended by the coupling manufacturer. Coupling bolts shall be tightened so as to secure a uniform annular space between the follower rings and the body of the pipe and all bolts tightened approximately the same amount. • Diametrically opposite nuts shall be tightened progressively and evenly. Final Utilities BRT Pipe and Fittings January 2012 02612-5 This Power of Attorney is granted under and by the authority of the following resolutions adopted by the Boards of Directors of Farmington Casualty Company, Fidelity and Guaranty Insurance Company, Fidelity and Guaranty Insurance Underwriters, Inc., St. Paul Fire and Marine Insurance Company, St. Paul Guardian Insurance Company, St. Paul Mercury Insurance Company, Travelers Casualty and Surety Company, Travelers Casualty and Surety Company of America, and United States Fidelity and Guaranty Company, which resolutions are now in full force and effect, reading as follows: RESOLVED, that the Chairman, the President, any Vice Chairman, any Executive Vice President, any Senior Vice President, any Vice President, any Second Vi� President, the Treasurer, any Assistant Treasurer, the Corporate Secretary or any Assistant Secretary may appoint Attorneys -in -Fact and Agents to act for and on behalf of the Company and may give such appointee such authority as his or her certificate of authority may prescribe to sign with the Company's name and seal with the Company's seal bonds, recognizances, contracts of indemnity, and other writings obligatory in the nature of a bond, recognizance, or conditional undertaking, and any of said officers or the Board of Directors at any time may remove any such appointee and revoke the power given him or her; and it is FURTHER RESOLVED, that the Chairman, the President, any Vice Chairman, any Executive Vice President, any Senior Vice President or any Vice President may delegate all or any part of the foregoing authority to one or more officers or employees of this Company, provided that each such delegation is in writing and a copy thereof is filed in the office of the Secretary; and it is FURTHER RESOLVED, that any bond, recognizance, contract of indemnity, or writing obligatory in the nature of a bond, recognizance, or conditional undertaking shall be valid and binding upon the Company when (a) signed by the President, any Vice Chairman, any Executive Vice President, any Senior Vice President or any Vice President, any Second Vice President, the Treasurer, any Assistant Treasurer, the Corporate Secretary or any Assistant Secretary and duly attested and sealed with the Company's seal by a Secretary or Assistant Secretary; or (b) duly executed (under seal, if required) by one or more Attomeys-in-Fact and Agents pursuant to the power prescribed in his or her certificate or their certificates of authority or by one or more Company officers pursuant to a written delegation of authority; and it is FURTHER RESOLVED, that the signature of each of the following officers: President, any Executive Vice President, any Senior Vice President, any Vice President, any Assistant Vice President, any Secretary, any Assistant Secretary, and the seal of the Company may be affixed by facsimile to any Power of Attorney or to any certificate relating thereto appointing Resident Vice Presidents, Resident Assistant Secretaries or Attorneys -in -Fact for purposes only of executing and attesting bonds and undertakings and other writings obligatory in the nature thereof, and any such Power of Attorney or certificate bearing such facsimile signature or facsimile seal shall be valid and binding upon the Company and any such power so executed and certified by such facsimile signature and facsimile seal shall be valid and binding on the Company in the future with respect to any bond or understanding to which it is attached. I, Kevin E. Hughes, the undersigned, Assistant Secretary, of Farmington Casualty Company, Fidelity and Guaranty Insurance Company, Fidelity and Guaranty Insurance Underwriters, Inc., St. Paul Fire and Marine Insurance Company, St. Paul Guardian Insurance Company, St. Paul Mercury Insurance Company, Travelers Casualty and Surety Company, Travelers Casualty and Surety Company of America, and United -States Fidehtyland Guaranty Company do hereby certify that the above and foregoing is a true and correct copy of the Power of Attorney executed by said Companies�which,is imfull force and effect and has not been revoked. �� T� v �17th January Affixed 1� IN TESTIMONY WHEREOF, I have hereunto set my hand and the,seals of said\Companies this day of , 20 �vp . Kevin E. Hughes, Assistant Sec tary (iR6UgE F\RE b \RM..I MfG qq 1MSUq Jp1.TY RNQ Vptiv(n,� r� O ♦ P j,tpRFRRgjEy !' 0.YRR f' u 'R Y'Ri �6 o 97be -S To verify the authenticity of this Power of Attorney, call 1-800-421-3880 or contact us at www.Lravelersbond.com. Please refer to the Attomey-In-Fact number, the above -named individuals and the details of the bond to which the power is attached. • WARNING: tightening shall be done with a torque limiting wrench set for the torque recommended • by the coupling manufacturer. F. Flanged Joint Before the joint is assembled, the flange faces shall be thoroughly cleaned of all foreign material with a power wire brush. The gasket shall be centered and the connecting flanges drawn up watertight without unnecessary stressing of the flanges. All bolts shall be tightened in a progressive diametrically opposite sequence using torque wrenches at settings recommended by the manufacturer (75 lb. min.). Only compressed non -asbestos sheet gaskets with a rubber compound binder shall be used. Where steel flanges are connected to ductile iron flanges, an insulating connection shall be provided. Bonding jumpers shall be furnished per Paragraph 3.02- C to bypass dissimilar materials. G. Field Joints - Lining and Coating Upon completion of the installation of the 0-ring and welded joints the interior annular space of all field joints shall be grouted flush with cement mortar in the proportion of 2 parts sand to 1 part Portland cement for all steel pipe joints. Damaged lining shall be removed and replaced. The steel surface shall be prepared to a near white finish prior to replacement of the mortar. The exterior surfaces of all O-ring and welded joints shall be coated with Canusa KLA heat shrink sleeve or approved equal. All flanged and flexible coupled joints shall be coated with Canusa Klox heat shrink sleeves as manufactured by Canusa pipeline coatings or approved equal. The joint coating shall be furnished and installed in strict • accordance with AWWA C-209 and the manufacturer's recommendations and as set forth herein and on the contract drawings. 1. General a. The pipeline contractor shall be responsible for the application of the heat shrink sleeve and shall furnish all equipment and properly trained and supervised labor and service required for installation. All equipment and tools required for the application of the heat shrink sleeve shall be subject to approval of the Engineer. The contractor shall follow the manufacturer's application specifications and work in harmony with pipeline coating's representative to alleviate any difficulties during the application and installation of the heat shrink sleeve coated pipe joints. b. The contractor shall be responsible for verifying the integrity of the heat shrink sleeve coated field joint. Damaged sleeves shall be repaired at the contractor's expense. All sleeve repair material shall be supplied by the contractor. C. The contractor shall require the manufacturer to supply a service person to assist and instruct the contractor and the coating inspector with the proper application of the heat shrink sleeve. The application of the heat shrink sleeve must meet with the approval of the Utilities BRT Pipe and Fittings January 2012 02612-6 manufacturer's representative. • 2. Material Storage a. All coating material shall be stored, handled, and transported in such a manner as to prevent damage to individual carton containers. Cartons, sleeves, or individual repair rolls removed from the storage pallets shall not be dropped, rolled, or thrown in any manner as to damage the coating material, cartons or sleeves shall not be handled with hooks, ropes, cables, or any other mechanical devices that will damage the coating materials. b. All coating materials shall be stacked no higher than one (1) pallet high or individual cartons no higher than twelve (12) high. C. The heat shrink sleeve coating material shall be stored and/or transported in a dry ventilated location. Storage temperature shall be a minimum of 60 degrees F and not exceed 100 degrees F. d. Individual cartons of heat shrink sleeves shall not contact bare ground or bare warehouse floor. Tools or equipment shall not be stacked on top of sleeves. e. Coating materials that have been damaged or show sings of deterioration shall be rejected. fef. Primer shall be stored and disposed of in accordance with regulations that govern hazardous material storage. Primer inventory shall rotate on a first in - first out basis. Primer containers shall be marked with receiving date. g. Sleeve waste material, primer containers, stub rolls, empty cartons, release liners, and related waste materials shall be disposed of on a routine basis. Waste materials SHALL NOT be discarded along the pipeline right-of-way or in the pipeline ditch. 3. Field Joint Preparation a. The field joint pipe surface shall be free of mud, oil, grease, or any other foreign material that will prevent the heat shrink sleeve from bonding to the steel pipe surface. Visible oil and grease shall be removed with suitable solvent, i.e., heptane or toluene. The steel surface shall be dry prior to the application of the heat shrink sleeve. KEROSENE SHALL NOT be used for cleaning the pipe joints. b. All bare pipe surfaces shall be power wire brush cleaned to a ST2 surface finish. All burrs and weld slag shall be removed from the pipe surface. C. The pipe surface shall be dry and free of any dust particulates prior to Utilities BRT Pipe and Fittings January 2012 02612-7 the application of the heat shrink sleeve. There shall be no flash rust • on the pipe surface prior to the application of the sleeve. d. Mill applied primary coating system should be beveled at the cutback area with a power wire brush. Abraded coating shall be removed from the cutback area. e. The steel pipe shall be preheated at the joint area, using a propane or butane torch, to 140 degrees F to remove moisture and to assist the adhesive flow and bonding of the sleeve adhesive. The pipe joint surface shall not be covered with dew, frost, or rain moisture priorto the application of the heat shrink sleeve. For cold weather application, below 40 degrees F, the heat shrink sleeve system (wrap around sleeve and closure) shall be stored in a facility at a minimum ambient temperature of 60 degrees F and not to exceed 100 degrees F. The heat shrink sleeve shall be removed and transported from the storage facility on a daily consumption basis and conveyed to the right- of-way (ROW) in a heated and covered vehicle or sled. The heated vehicle or sled shall be maintained at 60 degrees F to insure proper sleeve body temperature prior to the heat shrink sleeve application. The heat shrink sleeve system shall be stored in the heated vehicle or sled a minimum of 12 hours prior to application and shall be removed directly from the heated vehicle or sled immediately prior to application. The heat shrink sleeve system SHALL NOT be applied if the coating body temperature is below 60 degrees F. g. The exterior annular space between the inside of the flared joint bell and the outside of the spigot shall be filled with Polyken #939 mastic or approved equal as shown on the drawings. 4. Heat Shrink Sleeve Installation a. All steel O-ring and welded couplings and flanged joints shall be primed in accordance with the manufacturer's recommendations prior to placement of the heat shrink sleeve. b. Primer or mastic shall be applied to the pipe steel surface with a brush or paint roller to a wet thickness as specified by the manufacturer. The primer shall not be diluted. Primer container shall remain covered when not in use. C. Primer or mastic shall cover the entire exposed steel surface and overlap onto the mill applied primary coating system. The primer shall overlap a minimum of two inches beyond the overall width of the heat shrink sleeve (Example; a 24 inch wide sleeve shall have a minimum of 28 inches of primer coverage). Utilities BRT Pipe and Fittings January 2012 02612-8 d. The primer shall be dry pursuant to manufacturer's recommendation • prior to the application of the heat shrink sleeve. e. The release liner shall be peeled back a distance equal to the pipe diameter from the beveled end of the heat shrink sleeve. The sleeve shall be held vertically and perpendicular to the joint seam. The beveled edge of the sleeve shall be centered on the weld seam at the 11 o'clock position on the opposite side of the pipe. The contractor shall press and smooth the heat shrink sleeve edge onto the pipe and plant applied coating system. The heat shrink sleeve shall be applied under hand tension and shall be tight around the weld bead and cutback stepoff area. The release liner shall be used to wrap the sleeve around the pipe. The heat shrink sleeve will follow the release liner around the pipe. Overlap the sleeve onto itself by a minimum of two (2) inches and compress the overlap area by hand. The applied heat shrink sleeve shall be free of wrinkles, sags, and bagging. There shall be NO sleeve spacing at the bottom of the joint pipe area with the sleeve. SLEEVE CLOSURE: Follow the manufacturer's recommendations. 5. Heat shrinking the shrink Sleeve The heat shrink sleeve shall be heat applied using the open flame method. No more than three (3) field joints shall be pre -coated with the heat shrink sleeve prior to heat shrinking the coating system. 6. Open Flame Method Heat the closure and heat protection tape using a propane or butane torch. Periodically remove the heat and firmly press the closure into place using heat resistant gloves and/or heat resistant pressure roller. The protective closure heat tape does not need to be removed. However, if removal is required, the entire sleeve and pipe shall be completely cooled. After the wrapping operation, the heat shrink sleeve shall be heated with a propane or butane torch. The propane torch size shall be 200,000 BTU/hour. Adjust the flame size to approximately 12 inches. The desired flame should be a yellow -blue colored cone. The minimum distance between the flame and the heat shrink sleeve is six (6) inches. The flame should spread on the sleeve to a circle approximately six (6) inches in diameter. Starting at the center of the shrink sleeve, heat the circumference of the joint area using broad circumferential strokes. Continue heating the shrink sleeve, moving from the center to the edge with broad circumferential strokes until shrinkage is completed on one side of the sleeve. Repeat the procedure from the center to the opposite side of the sleeve. Adhesive flow -out should occur at both shrink sleeve ends. The propane flame shall not be left stationary on the sleeve. For pipe diameters greater than twenty-four (24) inches, two propane torches can be used to heat the sleeve simultaneously from opposite sides of Utilities BRT Pipe and Fittings January 2012 02612-9 simultaneously from opposite sides of the pipe. Flame heat shall not be applied to the sleeve in a perpendicular or side to side manner to the sleeve. is Attention to detail should be placed on the circumferential weld, coating cutback stepdown area, and the sleeve overlap areas to ensure conformability. This can be facilitated by pressing the sleeve into place using hand pressure. Heat resistant gloves are recommended. The heat shrink sleeve shall be cooled to ambient temperature a minimum of one (1) hour prior to handling and backfilling. 7. Heat Shrink Sleeve Repair a. The heat shrink sleeve coated field joint shall be electrically inspected by the Contractor for holidays. b. Sleeve coated field joints that are damaged prior to backfilling shall be repaired in accordance with the manufacturer's recommendations. 8. Backfill a. The contractor shall allow the heat shrink sleeve and pipe joint to cool approximately one (1) hour prior to backfilling. b. Backfill material shall contain NO large or sharp stones that could damage the sleeve during backfilling. C. Perforated rockshield shall be used on backfill operations requiring the utilization of rockshield protection. G. Care of Coating and Repair At all times during construction and installation of the pipeline, the Contractor shall use every precaution to prevent damage to the protective coating on the pipe. No metal tools or heavy objects shall be permitted to come into contact unnecessarily with the finished coating. Workmen will be permitted to walk upon the coating only when necessary, in which case they shall wear shoes with rubber or composition soles and heels. Any damage to the pipe or the protective coating from any cause during the installation of the pipeline and before final acceptance by the purchaser shall be repaired as directed by the inspector and at the expense of the laying Contractor. When the damaged area shows a holiday when tested, the white outer layers shall be removed and the black inner wrap exposed. The exposed area and overlaps shall then be primed with a light coat of primer. A patch of inner wrap of sufficient size to extend 4 inches from the holidays in all directions shall then be firmly pressed into place. The patch shall then be holiday tested to determine that it is satisfactory. The outer layer of white tape shall then be re -trimmed to expose the first wrap of white tape sufficiently to allow a minimum lap of two inches in all directions. The exposed white tape shall then be washed with Xylol and primed. Two layers of outer wrap with a minimum thickness of 35 mils and conforming to A.W.W.A. C-209 shall then be applied. Utilities BRT Pipe and Fittings January 2012 02612-10 I* i then be applied. Pipe shall be transported from the coating plant to the jobsite on padded bunks with nylon tie -down straps or padded banding to adequately protect the pipe and coating. H. Steel Pipe Installation - General The installation of all steel pipe and fittings shall conform to A.W.W.A. Manual M-11, "Steel Pipe - A Guide for Design and Installation." 3.03 STEEL CASING PIPE INSTALLATION A. The casing shall be installed by boring and jacking and shall be constructed according to the locations and grades as shown on the Contract Drawings. B. The casing pipe shall be installed pursuant to all requirements of the governing agency of the facility being crossed. The casing pipe shall not deviate from a straight line, at any point along the alignment by more than 0.2 feet. The grade of the casing shall be maintained within 0.2 feet and the casing alignment shall be maintained within 0.5 feet. C. Carrier Pipe Installation All carrier pipe joints within casing to be restrained. Join pipe in accordance with the applicable pipe specification sections, including joint bonding if pipe line is cathodically protected. 2. If carrier pipe is ductile iron, secure polyethylene wrap so casing spacers fit over the wrap. Attach casing spacers no more than two feet from each end of the casing pipe and at no greater than 10' intervals inside the casing pipe. 3. Fill the annular space between the casing and the carrier pipe with clean, dry sand for the entire length of the casing. 4. Seal the ends of the casing pipe with casing seals. 3.04 PIPE INSTALLATION -GENERAL A. Underground Interference A reasonable attempt has been made to locate and identify the underground interferences to be encountered. However, it shall be the responsibility of the Contractor to verify the locations shown on the Drawings. It shall also be the responsibility of the Contractor to locate any interference not shown on the Drawings. The Contractor shall exercise care when working in order to protect all underground interference and shall be fully responsible for any and all damage caused by his operations. B. Pipe Alignment and Grade Utilities BRT Pipe and Fittings January 2012 02612-11 In laying pipe, maximum tolerance is permitted to set line within +/-0.3 foot and grade within +/-0.1 foot. Fittings, valves and hydrants shall be installed at the specified 10 locations and elevations, unless written permission to deviate is obtained from the Engineer. C. 17 C F When laying pipe in curves, the intent is to lay to the alignment. The pipe shall be kept in alignment by deflecting joints, using short lengths or bends. Any changes in alignment and grade must be authorized by the Engineer and shall be accomplished by the installation of additional fittings, or "breaking" of joints. Deviation from Alignment and Grade Occasioned by Other Structures Whenever obstructions, not shown on the plans, interfere to such an extent that an alteration in the plans is required, the Engineer shall have the authority to determine the best method of correction. He may change the plans and order a deviation from line and grade, or he may instruct the Owner to arrange with the Contractor to arrange with the Owners of the structure for its removal, relocation or reconstruction, as best fits the economic and field conditions. Temporary Bulkhead Whenever the pipe is left unattended, temporary plugs shall be installed at all openings. Temporary plugs shall be watertight and of such design as to prevent children, animals, or debris from entering the pipe. If water accumulates in the trench, the plugs shall remain in place until the trench is dry. Connection of Pipelines of Dissimilar Metals Insulated couplings or insulated flange kits shall be used when joining pipes of dissimilar metal either above or below grade. Pipeline Marker or Detection Tape Polyethylene warning tape shall be installed approximately 2 feet below the ground surface, centered over all buried waterlines END OF SECTION Utilities BRT Pipe and Fittings January 2012 02612-12 • SECTION 02615 DUCTILE IRON PIPE AND FITTINGS PART1 GENERAL 1.01 DESCRIPTION A. This section covers ductile iron pipe and fittings for water line replacement. B. Pipe shall be furnished complete with all fittings, flanges, specials and other accessories. 1.02 QUALITY ASSURANCE A. Manufacturer 1. All ductile iron pipe shall be supplied by one manufacturer. 1.03 SUBMITTALS A. Certification: Submit manufacturer's certification that products meet the referenced standards. B. Shop drawings: 1. Submit complete Shop Drawings, and Operation and Maintenance Manuals. Submit complete layout Drawings and details of connections for all piping in- stalled within the limits of structures. 1.04 PRODUCT DELIVERY A. Handling: 1. Use slings, pipe tongs or skids. 2. Do not drop pipe or fittings including dropping on cushions. 3. Do not skid or roll pipe into pipe already on the ground. 4. Do not damage coating or lining. 5. Do not use hooks. 6. Pipe shall not be handled in any manner which will cause damage. B. Storage: 1. Store and use lubricants in a manner which will avoid contamination. 2. Store rubber gaskets in a cool, dark location away from grease, oil, and ozone producing electric motors. 3. Do not exceed maximum stacking heights listed in AWWA C600, Tables 1 and 2. Utilities BRT January 2012 02615- 1 Ductile Iron Pipe and Fittings PART 2 MATERIALS • 2.01 DUCTILE IRON PIPE AND FITTINGS A. Specifications The pipe shall be designed, manufactured, tested, inspected and marked in accordance with the provisions of this Specification and A.W.W.A. Standard C-151, "American Standard for Ductile Iron Pipe, Centrifugally Cast in Metal Molds or Sand -Lined Molds for Water or Other Liquids", except as herein modified. B. Dimensions Nominal pipe lengths shall be 18 feet or 20 feet, with shorter lengths provided as required by Drawings, alignment and profile. Permissible variations in length, diameter, weight, wall thickness and straightness shall comply with the allowable tolerances specified in the applicable A.W.W.A. Standards. The minimum finished inside diameter of the pipe, after lining is placed, shall be as set forth in the applicable A.W.W.A. Standards. C. Ductile Iron Pipe Diameter and Pressure Class Pipe Size (inches) Pressure Class 3 through 12 350 • 14 through 20 250 24 200 30 through 42 150 D. Joint Design and Fabrication The standard joints shall be push -on rubber gasket joints conforming to A.W.W.A. Standard C-111. The joint shall be a single rubber gasket joint designed to be assembled by the positioning of a continuous, molded rubber ring gasket in an annular recess in the pipe or fitting socket and the forcing of the plain end of the entering pipe into the socket, thereby compressing the gasket radially to the pipe to form a positive seal. The joint shall be suitable for a minimum of 250 psi working pressure. The manufacturer shall furnish all joint materials including rubber gasket and joint lubricant. The joint to be used where mechanically restrained joints are required shall be American Cast Iron Pipe Company's "LOKFAST" joint, U.S. Pipe and Foundry Company's "T.R. Flex" joint, Clow Corporation's "Super -Lock" joint, EBBA Iron's "Megalug," Griffin Pipe Products Company's "Snap-Lok" joint, or approved equal. The mechanical joint restraint shall be designed to resist thrusts resulting from internal pressure acting at bulkheads, bends, valves and extending over the distances as shown on the DRAWINGS. The joint restraint shall be designed for a minimum working pressure of 250 psi. Although thrust blocks may also be required, joint restraint is to be designed without consideration given to any support derived from these blocks. Utilities BRT Ductile Iron Pipe and Fittings January 2012 02615- 2 Harness rods are to be utilized across closure assemblies in tied sections of the • line. Rods are to be connected to the pipe by the use of mega lugs attached behind bell and spigot joints. Following installation, the harness rods shall be wrapped with a layer of protective tape conforming to A.W.W.A. C-209. Design calculations for the harness rods, are to be submitted to the ENGINEER for approval. The push -on gasket joint and the harness joint designs shall be submitted to the ENGINEER for approval. E. Specials and Fittings Unless otherwise shown on the Drawings, all specials and fittings shall conform to the dimensions and requirements of A.W.W.A. Standard C-110. Fittings shall be designed for 150 psi working pressure and shall have the same lining and coating as the abutting pipe. Specials and fittings that cannot be mechanically lined and coated shall be lined and coated by hand, using the same materials as are used for the pipe and in accordance with the applicable A.W.W.A. Standards. Coatings and linings applied in this manner shall provide protection equal to that specified for the pipe. Areas of lining and coating that have been damaged shall be repaired by hand application in accordance with applicable A.W.W.A. Standards. Moderate deflections and long radius curves may be made by means of bends or • fittings, by deflecting straight pipe, by using short lengths of pipe, or by a combination of any of these methods. F. Cement -Mortar Lining • Interior surfaces of all pipe, fittings and specials shall be lined in the shop with cement -mortar in accordance with A.W.W.A. Standard C-104. The cement shall meet the requirements of "Standard Specifications for Type II Portland Cement", ASTM Designation C-150. The sand shall conform to that prescribed in A.W.W.A. C-104. The cement mortar shall contain not less than one part of cement to two parts of dry sand. Every precaution shall be taken to prevent damage to the lining. If lining is damaged or found faulty, the unsatisfactory pipe shall be replaced. G. Exterior Coating The outside coating shall be a bituminous coating of either coal tar or asphalt base approximately 1 (one) mil thick. The finished coating shall be continuous, smooth, neither brittle when cold nor sticky when exposed to the sun, and shall be strongly adhered to the pipe. Utilities BRT Ductile Iron Pipe and Fittings January 2012 02615- 3 Ll SECTION 00630 CERTIFICATE OF INSURANCE CONTRACTOR shall insert his own standard form for Certificate of Insurance. Utilities BRT Certificate of Insurance January 2012 00630-1 H. Polyethylene Encasement • All ductile iron pipe and fittings shall be polyethylene encased. The polyethylene encasement material shall be manufactured in accordance with A.W.W.A. Standard C 105-93, 'Polyethylene Encasement for Ductile Iron Pipe Systems" with the following additional requirements or exceptions. Material - High density, cross -laminated polyethylene film. The raw material used to manufacture polyethylene film shall be Type III, Class A, (natural color) Grade P-33 in accordance with A.S.T.M. Standard Designation D- 1248-89. Physicals - The polyethylene film shall meet the following test requirements: Tensile Strength 5000 psi minimum Elongation 100% minimum Dielectric Strength 800 V/mil thickness minimum Thickness 0.004" (4 mils) minimum with minus tolerance not exceeding 10% of nominal thickness PART 3 EXECUTION 3.01 DUCTILE IRON PIPE INSTALLATION Is A. Handling Ductile iron pipe and fittings shall be handled at all times by lifting with padded cradles of canvas, leather or other suitable material so as to avoid shock or damage. Pipe shall be so handled that the coating and lining will not be damaged. If, however, any part of the coating or lining is damaged, the repair shall be made by the CONTRACTOR at his expense in a manner satisfactory to the ENGINEER. Pipe handling equipment is to be approved by the ENGINEER. The use of bare metal cables, chains, or hooks, etc. will not be permitted. Stockpiled ductile iron pipe shall be supported on wood blocks and/or sandbags placed under the uncoated ends of the pipe. Bags shall be of sufficient size to prevent contact of the pipe coating with the ground or any obstruction. Rolling the pipe on coated surface will not be permitted. Adequate strutting shall be provided if necessary to prevent damage to pipe lining and coating. B. Subgrade No blocking of pipe will be permitted. Before the pipe is laid, the subgrade shall be prepared by backfilling with clean uniformly graded sand so as to provide a uniform and continuous bearing and support for the pipe at every point between bell holes, except that it will be permissible to disturb or otherwise damage the subgrade surface over a maximum length of 18-inches near the middle of each length of pipe •by the withdrawal of pipe slings or other lifting tackle. Utilities BRT Ductile Iron Pipe and Fittings January 2012 02615- 4 • C. Joining Stab Joints Immediately before joining two lengths of ductile iron pipe, the inside of the bell end, the outside of the spigot end and the rubber gasket shall be thoroughly cleaned to remove oil, grit, excess coating, and other foreign matter. The rubber gasket shall be flexed inward and properly inserted in the gasket recess of the bell socket. Caution shall be exercised to insure the correct type of gasket is used. A thin film of gasket lubricant shall be applied to either the inside face of the gasket or the spigot end of the pipe or both. The spigot end of the pipe shall be placed in the socket with care to prevent the joint from contacting the ground. The joint shall be completed by pushing the pipe home with a slow steady pressure without jerky or jolting movements. Pipe furnished without a depth mark shall be marked before assembly to assure insertion to the full depth of the joint. The spigot end of field cut pipe lengths shall be filed or ground to resemble the spigot end of such pipe as manufactured. Whenever it is desirable to deflect stab joint pipe in order to form a long radius curve, the deflection shall not exceed eighty percent (80%) of the pipe manufacturer's recommendations for maximum deflection. D. Joining Mechanical Joint Pipe Before joining mechanical joint ductile iron fittings to the ductile iron pipe, the outside of the spigot, the inside of the bell and the rubber gasket shall be thoroughly cleaned to remove oil, grit, excess coating, and other foreign matter. Normal practice is to lubricate the joint with a soap solution; however, in cold weather the joint may be assembled dry if approved by the ENGINEER. Extreme care shall be exercised in making the dry joint. The ductile iron gland shall be slipped on the spigot end of the pipe with the lip extension of the gland toward the socket, or bell end. The rubber gasket shall be placed on the spigot end with the thick edge toward the gland. The pipe shall be pushed forward until the spigot end fully penetrates the bell. The gasket shall then be pressed into place in the bell evenly around the entire joint. The gland shall be moved along the pipe into position for bolting, the bolts inserted, and the nuts screwed finger tight, then tightened with a torque limiting wrench. The torque for the various sizes of bolts shall be as follows: • Utilities BRT Ductile Iron Pipe and Fittings January 2012 02615- 5 Pipe Size Bolt Size Range of Torque inches inches ft.( lbs.) • 2-3 5/8 60 4-24 3/4 75-90 30-36 1 100-120 42-48 1 1 /4 120-150 Nuts spaced 180 degrees apart shall be tightened alternately in order to produce an equal pressure on all parts of the gland. Whenever it is desirable to deflect mechanical joint pipe in order to form a long radius curve, the deflection shall not exceed eighty percent (80%) of the pipe manufacturer's recommendations for maximum deflection. E. Flexible Coupled Joint When installing flexible steel couplings, care shall be taken that the connecting pipe ends, couplings and gaskets are clean and free of all dirt and foreign matter with special attention being given to the contact surfaces of the pipe, gaskets and couplings. These couplings shall be assembled and installed in conformity with the recommendations and instructions of the coupling manufacturer. Wrenches used in bolting couplings shall be of a type and size recommended by the coupling manufacturer. Coupling bolts shall be tightened so as to secure a uniform annular space between the follower rings and the body of the pipe and all bolts tightened approximately the same amount. Diametrically opposite nuts shall be tightened progressively and evenly. Final tightening shall be done with a torque limiting wrench set for the torque recommended by the coupling manufacturer. F. Flanged Joint Before the joint is assembled, the flange faces shall be thoroughly cleaned of all foreign material with a power wire brush. The gasket shall be centered and the connecting flanges drawn up watertight without unnecessary stressing of the flanges. All bolts shall be tightened in a progressive diametrically opposite sequence using torque wrenches at settings recommended by the manufacturer (75 lb. min.). Only compressed asbestos sheet gaskets with a rubber compound binder shall be used. Where steel flanges are connected to ductile iron flanges, an insulating connection shall be provided. G. Polyethylene Wrap Ductile iron pipe and fittings shall be polyethylene encased (cross -laminated HDPE) in accordance with A.W.W.A. Standard C-105, "Polyethylene Encasement for Ductile Iron Piping for Water and Other Liquids," and as detailed on the Drawings. • Utilities BRT Ductile Iron Pipe and Fittings January 2012 02615- 6 0 H. Cutting and Fitting The CONTRACTOR shall make all pipe cuts required to conform to location, line and grade. All cuts on ductile iron pipe shall be made by the use of pipe cutters or pipe saws. All cuts shall be straight and true. 3.04 PIPE INSTALLATION -GENERAL A. Underground Interference A reasonable attempt has been made to locate and identify the underground interferences to be encountered. However, it shall be the responsibility of the CONTRACTOR to verify the locations shown on the Drawings. It shall also be the responsibility of the CONTRACTOR to locate any interference not shown on the Drawings. The CONTRACTOR shall exercise care when working in order to protect all underground interference and shall be fully responsible for any and all damage caused by his operations. B. Pipe Alignment and Grade In laying pipe, maximum tolerance is permitted to set line within +/-0.3 foot and grade within +/-0.1 foot. Fittings, valves and hydrants shall be installed at the specified locations and elevations, unless written permission to deviate is obtained from the ENGINEER. When laying pipe in curves, the intent is to lay to the alignment. The pipe shall be kept in alignment by deflecting joints, using short lengths or bends. Any changes in alignment and grade must be authorized by the ENGINEER and shall be accomplished by the installation of additional fittings, or "breaking" of joints. C. Deviation from Alignment and Grade Occasioned by Other Structures Whenever obstructions, not shown on the Drawings, interfere to such an extent that an alteration in the Drawings is required, the ENGINEER shall have the authority to determine the best method of correction. He may change the Drawings and order a deviation from line and grade, or he may instruct the OWNER to arrange with the CONTRACTOR to arrange with the owners of the structure for its removal, relocation or reconstruction, as best fits the economic and field conditions. D. Temporary Bulkhead Whenever the pipe is left unattended, temporary plugs shall be installed at all openings. Temporary plugs shall be watertight and of such design as to prevent children, animals, or debris from entering the pipe. If water accumulates in the trench, the plugs shall remain in place until the trench is dry. Utilities BRT Ductile Iron Pipe and Fittings January 2012 02615- 7 0 0 C. Connection of Pipelines of Dissimilar Metals Insulated couplings or insulated flange kits shall be used when joining pipes of dissimilar metal either above or below grade. F. Pipeline Marker or Detection Tape Polyethylene warning tape shall be installed approximately 2 feet below the ground surface, centered over all buried waterlines END OF SECTION Utilities BRT Ductile Iron Pipe and Fittings January 2012 02615- 8 E to PAGE INTENTIONALLY LEFT BLANK. Utilities BRT Ductile Iron Pipe and Fittings January 2012 02615- 9 0 • SECTION 02621 PLASTIC PRESSURE PIPE PART 1 -GENERAL 1.01 DESCRIPTION This section covers the furnishing and installation of plastic pressure pipe and fittings. 1.02 QUALITY ASSURANCE A. Standard: 1. AWWA C900: PVC Pressure Pipe and Fabricated Fitting, 4"- 12", For Water Distribution 2. AWWA C905: PVC Pressure Pipe and Fabricated Fitting, 14"- 48", For Water Transmission and Distribution 3. ASTM F477: Elastomeric Seals ( Gaskets) for Joining Plastic Pipe 4. ASTM D1784: Specification for Rigid PVC Compounds and CPVC Compounds 5. ASTM D3139: Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals B. Manufacturers: 2. 3. 4. 5. 6. PART2-PRODUCTS 2.01 MATERIALS Diamond Plastics Corporation PW Eagle J-M Manufacturing Company CertainTeed Underground Solutions, Inc Or approved equal A. PVC Pressure Pipe (4 inch through 12 inches). 1. Conformance: AWWA C-900, DR-18 Class 150. 2. O.D. Base: Cast Iron equivalent. 3. Pressure Class: Refer to drawings for minimum pressure class. 4. Pipe Joints: a. Direct Bury: Bell ends with elastomeric gaskets. Solvent cement joints are strictly prohibited. b. Horizontal Directional Drilling: i. Fusible C-900TM manufactured by Underground Solutions, Inc. Utilities BRT January 2012 ii. Low profile restrained joint pipe such as C900/RJ system manufactured by CertainTeed or approved equal. 02621-1 Plastic Pressure Pipe B. PVC Pressure Pipe (14 inch through 48 inches). • 1. Conformance: AWWA C-905. 2. O.D. Base: Cast Iron equivalent. 3. Pressure Rating: Refer to drawings for minimum pressure class. 4. Joints: Bell ends with elastomeric gaskets. Solvent cement joints are strictly prohibited. 5. Color of the pipe shall be blue to distinguish as potable water. 0 C. Mechanical Joint Restraints: Ford Uni-Flange Block Buster Series 1300 Pipe Restraint or approved equal. D. Fittings: Ductile Iron fittings: Refer to Section 02615, Ductile Iron Pipe. E. Seals: For penetrations into Precast Concrete structures use two sets of Thunderline Link -Seal units w/stainless steel hardware. F. Tracer wire. 1. Tracer wire shall be a minimum 14 AWG direct bury, insulated solid copper wire directly. The tracer wire shall be continuous (without splices) whenever possible. When splices are required, a wire connector equal to 3M DBR-6 shall be used. Splices shall be wrapped water -tight with one layer of filler tape followed by a second layer of "Scotchwrap. " 2. Termination Box: Equal to a cathodic protection test station termination box. G. Warning Tape 1. Tape to read: CAUTION: BURIED WATER LINE BELOW 2. Colors: Blue background with black text 3. APWA & AASHTO compliant 4. Tape shall be detectable 5 mil foil for plastic piping or other detectable non- degradable material H. Fittings: Ductile Iron. 1. Standard: AWWA C-104, C-110, C-111, or C-153. 2. Lining: Epoxy. 3. Coating: Epoxy. 4. Pressure rating: 250 psi. 5. Connections: mechanical joint unless specified otherwise indicated. a. Tee -head bolts and nuts: high strength, low alloy steel "Cor Ten", "Usalloy", or equal. Utilities BRT Plastic Pressure Pipe January 2012 02621-2 PART 3 - EXECUTION • 3.01 INSPECTION 0 A. Examine the pipe and fittings for cracks, dents, abrasions or other flaws prior to installation. Mark defective pipe and remove from the site. 3.02 INSTALLATION A. Install pipe in accordance with Section 02646 — Water Service Lines and Appurtenances. B. Cutting the pipe. 1. Cut the pipe square with saws or pipe cutters designed specifically for the material. 2. Bevel the end in accordance with the manufacturer's recommendations. 3. Locate a depth mark with a marker or crayon to assure the spigot end is inserted to the recommended depth. 4. Remove burrs and wipe off all dust from the jointing surfaces. C. Gasketed joints. 1. Remove all dirt and foreign material from the spigot, gasket an gasket groove. 2. Apply lubricant furnished by the pipe manufacturer. 3. Insert the spigot to the depth recommended by manufacturer. 4. Do not disturb previously completed joints during jointing operations. D. Do not bend pipe on any radius. Joints may be deflected if manufacturer's written literature allows, but bending of pipe is not allowed. E. Joints of all pipe in the trench shall be completed before work is stopped. If water accumulates in the trench, the plugs shall remain in place until the trench is dry. Tracer wire. 1. Tape to top centerline pipe every 5 feet with tape such that wire remains in place during embedding of pipe. 2. As an alternative to taping, spiral wrap tracer wire around pipeline in a symmetric pattern. Taping is not required with this method of installation. 3. Secure tracer wire to fire hydrant be wrapping twice around riser to hydrant. Terminate end of tracer wire in a pre -fabricated cathodic protection test station. Two (2) feet of wire shall be coiled inside each box. See Drawing Exhibit 2-8 for detail. 4. Wire may be spliced with plastic ties. Totally enclose in waterproof Permatex. Double wrap in Protecto-Wrap. 5. Attach one pound sacrificial anodes to tracer wire every 500 feet. 6. Testing. a. Pass current through wire and demonstrate that wire is capable of locating the pipe. b. If wire will not pass current, locate break in circuit and test until tracer wire works in accordance with its intended use. Utilities BRT Plastic Pressure Pipe January 2012 02621-3 l J 171 G. Warning Tape 1. Place 18" above top of pipe and centered over pipe in backfill. 2. Tape shall run continuous with pipe. 3.03 TAPPING 1. Tapping of P.V.C. up to and including two (2) inch shall be done only with approved tapping saddles. 2. Taps larger than two (2) inches in size shall be made only with approved tapping saddles, sleeves and shall be stainless steel only. Utilities BRT January 2012 END OF SECTION 02621-4 Plastic Pressure Pipe Client#- 14427 CONREI I' L ACORD,. CERTIFICATE OF LIABILITY INSURANCE DATEIMMIODN"" 1/17/2012 THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER. THIS CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S), AUTHORIZED REPRESENTATIVE OR PRODUCER, AND THE CERTIFICATE HOLDER. IMPORTANT: If the certificate holder is an ADDITIONAL INSURED, the policy(ies) must be endorsed. If SUBROGATION 1S WAIVED, subject to the terms and conditions of the policy, certain policies may require an endorsement. A statement on this certificate does not confer rights to the certificate holder in lieu of such endorsement(s). PRODUCER Flood & Peterson Ins., Inc. P. O. Box 578 Greeley, CO 80632 970 356-0123 CONTACT NAME: Nikki Mosbrucker a°N o Ea:970-266.7123 aX, ad): 970-506.6823 'MDR^ESSnikki.mosbrucker@fpinsurance.com AD: PRODUCER IF full cert CUSTOMER 10 #: INSURER(S) AFFORDING COVERAGE NAIL # INSURED Connell Resources, Inc. 7785 Highland Meadows Parkway Fort Collins, CO 60528 INSURER A: Travelers Insurance Company INSURER B Pinnacol Assurance INSURER C : INSURER D INSURER E INSURER F : COVERAGES CERTIFICATE NUMBER: REVISION NUMBER: THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD INDICATED. NOTWITHSTANDING ANY REQUIREMENT, TERM OR CONDITION OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS, EXCLUSIONS AND CONDITIONS OF SUCH POLICIES. LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS. INSR LTR TYPE OF INSURANCE L SUBRI POLICY NUMBER POLICY EFF MM/DO/YYYYI POLICY EXP (MM1DD,TYYYl LIMITS A GENERAL LIABILITY X COMMERCIAL GENERAL LIABILITY CLAIMS -MADE OCCUR DTC04794N532- IND11 0610112011 06/0112012 EACH OCCURRENCE $1 00O 000 _15ANIAGM RENTED PREMISES (Es occurrence) $300000 MED EXP(Any one person) $10,000 PERSONAL B ADV INJURY $1,000,000 GENERAL AGGREGATE $2,000,000 GEN'L AGGREGATE LIMIT APPLIES PER: POLICY FX1 PRa F-1 LOC PRODUCTS - COMPIOP AGG 52,000,000 $ Pk AUTOMOBILE 1XXX LIABILITY ANY AUTO ALLOWNEDAUTOSBODILY SCHEDULED AUTOS HIRED AUTOS NON -OWNED AUTOS Drive Other Car DT8104794NS32- TILII 6/01/2011 06/01/2012 COMBINED SINGLE LIMIT (Ed a¢idenN $ 0000000 BODILY INJURY(Par person) $ INJURY(Per accident) S PROPERTY DAMAGE (Pereaidenl) $ $ Is A 1( UMBRELLA LIAR EXCESS LIAB X OCCUR CLAIMS -MADE DTSMCUP4794- N532TIL11 6/01/2011 06/01/201 EACH OCCURRENCE $10000000 AGGREGATE $10000 000 DEDUCTIBLE RETENTION $ is $ B WORKERS COMPENSATION AND EMPLOYERS' LIABILITY ANY PROPRIETOWPARTNERIEXECUTIVEYIN n OFFICERIMEMBER EXCLUDED? (Mandatory in NH) UDEna. describe under SCRIPTIONOFOPERATIONS!n. w NIA 4029651 6/0112011 06/01/201 X WC STATU DTH- E.L. EACH ACCIDENT $500,000 E.L. DISEASE - EA EMPLOYEE1 s500,000 E.L. DISEASE -POLICY LIMIT $500,000 DESCRIPTION OF OPERATIONS / LOCATIONS I VEHICLES (Attach ACORD 101, Additional Remarks Schedule, It more space is required) RE: CRI# 2121002 - BRT Utilities Improvements Ph. 2 The City, its officers, agents and employees are named as additional insured, but only as (See Attached Descriptions) City of Fort Collins 700 Wood St SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN ACCORDANCE WITH THE POLICY PROVISIONS, Fort Collins, CO 80521 ' AUTHORIZED REPRESENTATIVE I 01988.2009 ACORD CORPORATION. All rights reserved. ACORD 25 (2009/09) 1 of 2 The ACORD name and logo are registered marks of ACORD #S668616/M615935 NIK SECTION 02622 PLASTIC NON -PRESSURE PIPE PART1 GENERAL 1.01 DESCRIPTION A.This section covers plastic non -pressure sanitary sewer pipe and fittings to be furnished complete with all jointing materials. 1.02 SUBMITTALS A. Certification: Submit manufacturer's certification that products meet requirements of referenced specifications. B. Shop Drawings: Submit Shop Drawings and data showing details of joints, gasket material and pipe length. 1.03 PRODUCT DELIVERY A. Do not damage the pipe by impact, bending, compression or abrasion during handling and storage. • B. Store PVC sewer pipe on a flat surface which provides even support for the barrel with bell ends overhanging. C. Do not stack pipe higher than 5 feet. D. Do not use pipe and fittings stored in direct sunlight for periods in excess of 18 months. E. Use only nylon protected slings or hands to handle pipe. Do not use hooks or bare cable. PART 2-PRODUCTS 2.01 POLYVINYL CHLORIDE (PVC) PIPE A. Pipe and fittings: 1. 4" through 15", ASTM D3034, type PSM, SDR 35. 2. 18" through 27", ASTM F679 (T1). 3. All pipe shall have the A.S.T.M. Specification, nominal diameter, and name or trade mark of the manufacturer imprinted on the outside of the pipe. 4. Fittings shall be of the same material and class as the pipe to which it is attached. • 5. Plugs: P.V.C., size shall be the same as for the pipe. Plugs shall be air Utilities BRT 02622-1 Plastic Non -Pressure Pipe January 2012 • tight for testing of the lines. B. Joints: ASTM F477 push -on. Joints: ASTM D3212, push -on with an O-ring rubber gasket conforming to ASTM Designation D3034. Solvent cement joints are strictly prohibited. C. Pipe lengths: maximum pipe length shall be twenty (20) feet and no shorter than twelve and one half (12 1/2) feet, except service tees and closure pieces. D. Markings: All sizes of PVC pipe shall have the SDR rating, the A.S.T.M. Specification, nominal diameter, and name or trademark of the manufacturer imprinted on the outside of the pipe. PART 3 - EXECUTION 3.01 INSPECTION A. In addition to any deficiencies covered by ASTM D3034, PVC which has any of the following visual defects will not be accepted. 1. Straight pipe, measured from the concave side, shall not deviate from straight greater than 1/16 inch per foot of length. 2. Pipe which is sufficiently out -of -round to prohibit proper jointing. 3. Improperly formed bell and spigot ends. 4. Fractured, cracked, chipped, dented, abrasions or otherwise damaged • pipe. 5. Pipe that has been damaged during shipment or handling. Acceptance of the pipe at point of delivery will not relieve the Contractor of full responsibility for any defects in material of the completed pipeline. B. Mark rejected pipe and remove from the site. 3.02 INSTALLATION A. Install pipe in accordance with Section 02722, Wastewater Collection System. B. Cutting the pipe. 1. Cut pipe square with saw or pipe cutter designed specifically for the material. 2. Bevel the end in accordance with the manufacturer's recommendations. 3. Insert the spigot to the reference mark, according to manufacturer's recommendations. 4. Do not disturb previously installed joints during jointing operations. 3.03 FIELD QUALITY CONTROL A. Pipe Deflection Tests 1. Test each reach of sewer pipe between manholes for vertical ring Utilities BRT 02622-2 Plastic Non -Pressure Pipe January 2012 L J deflection after backfill has been completed. 2. Maximum allowable deflection is 5% of the base internal diameter. 3. Uncover all pipe sections exceeding the maximum allowable deflection and replace the bedding and backfill to prevent excessive deflection. 4. Retest any repaired sections. 5. The maximum allowable deflection at the end of the Correction Period shall be 7 1/2 % of the base internal diameter. Uncover and repair sections exceeding the maximum allowable deflections. a. Divert flows as necessary to perform test. b. Perform tests in the presence of the Owner. C. Log results of test by line reach between adjacent manholes. i. Deliver 2 copies of logs to Owner at completion of all tests. 3. Mandrel outside diameters in inches are as follows: 7 1/2% NOMINAL 5% DEFLECTION DEFLECTION PIPE SIZE BASE I.D. MANDREL MANDREL 6 5.74 5.45 5.31 8 7.66 7.28 7.09 12 11.36 10.79 10.51 15 13.90 13.21 12.86 18 16.97 16.12 15.70 21 20.00 19.00 18.50 24 22.49 21.36 20.80 27 25.33 24.06 23.43 Utilities BRT January 2012 Leakage tests Reference Section 02722, Wastewater Collection Systems. END OF SECTION 02622-3 Plastic Non -Pressure Pipe SECTION 02640 • VALVES AND COCKS PART 1 -GENERAL 1.01 DESCRIPTION: This section covers the furnishing and installation of butterfly line valves, air release and vacuum valves, gate valves and valve boxes. 1.02 RELATED SECTIONS Section 02605 - Manholes and Vaults Section 02612 - Pipe and Fittings Section 03310 - Structural Concrete Section 03210 - Reinforcing Steel 1.03 SUBMITTALS Details of all valves shall be submitted to the Engineer for review and acceptance. PART 2 - MATERIALS 2.01 BUTTERFLY VALVES A. General • Except as modified or supplemented herein, all butterfly valves supplied under this specification shall be designed and manufactured in strict compliance with A.W.W.A. Standard Specifications, Designation C504. Referenced section numbers in the following paragraphs are those of A.W.W.A. C504. B. Service All valves shall be suitable for throttling service and/or frequent operation as well as service involving long periods of inactivity. Valves shall be capable of operating satisfactorily with flows in either direction. C. Shutoff Pressure The maximum static differential pressure across the valve will be 150 psi. At this rated pressure the valve will be bubble tight for flows in either direction. D. Class of Valves All valves shall be Class 150B. E. Valve Bodies Valve body material shall conform to that shown in Section 3.1 of referenced specification. Valves may be of either short or long body pattern. is Utilities BRT Valves and Cocks January 2012 02640-1 F. Valve Discs • Valve discs shall conform to that shown in Section 3.4 of referenced specifications. Valve disc shall seat at 90 degrees to the pipe axis. G. Valve Seat Rubber seats shall be applied to the body or the disc. The mating -seat surface, in either case, shall be stainless steel or Monel in accordance with Section 2.2.4 and 2.2.5 respectively. Sprayed or plated mating -seat surface will not be accepted. Rubber seats shall be of new natural or synthetic rubber and may be reinforced by the manufacturer. Rubber seats mounted in the groove of the valve body on valves 24-inch diameter and smaller may be bonded to the body. Bonded seats must withstand a 75-pound pull in accordance to the 90❑ stripping test procedure "Method B" of ASTM Designation D 429. Rubber seats mounted in the valve body shall be full circle 360 degrees and shall be retained in the valve body by mechanical means in such a manner that the seat is adjustable in the field and replacement can be made without removing the valve from the line. All hardware used in retaining the seat in the body shall conform to all the requirements of Section 3.5 of referenced specifications. Valve shaft shall not penetrate the rubber seat. H. Valve shaft • Valve shaft shall be either through or stub type and shall conform to all applicable requirements of Section 3.3 of referenced specifications. Shaft Seal Where the valve shaft projects through the valve body for the operator connection, a shaft seal designed for positive pressure within the valve shall be provided. The seal shall be of one of the following types: 1. Self -compensating Vee-type packing 2. O-ring type contained in a corrosion resistant cartridge Retention of the seals shall be designed to utilize the actuator case as a positioner of the seal. Replacement of seals shall be done without removal of the valve shaft. Valve Bearings Valve bearings shall conform to all applicable requirements of Section 3.6 of referenced specification. In addition, valves furnished with externally adjustable thrust bearing shall have the external adjusting mechanism enclosed in a substantial watertight housing. K. Type of Valve Ends All valves shall be furnished with flanged joint ends for steel pipe and mechanical joint ends for ductile iron pipe unless otherwise shown on the plans. Utilities BRT Valves and Cocks January 2012 02640-2 • L. Valve Operator Valves shall be furnished with manual operators designed and sized to develop output torques required for Class 150B operating service (not Table 1-maximum operating torques) and shall be sufficient to seat, unseat and rapidly hold the disc in any intermediate position for the above conditions. The maximum velocity for operator design shall be 15 feet per second. In addition, the operator shall be designed for submerged service and to operate indefinitely in a full submerged condition. Operator shall be equipped with a 2" square operating nut with shaft sealed or gasketed to prevent contamination of the lubricants. Valve shall be opened with a clockwise rotation of the nut. A mechanical stop -limiting device (A.W.W.A. input shaft stop) shall be installed on the input side of the operator to provide stop limits for both open and closed positions and be designed to withstand an input torque of 300 foot-pounds at the operating nut. All gearing of the manual operator will be totally enclosed and sealed for a lubricant formulated for a temperature range of -10 degrees F to +150 degrees F. Manufacturer shall fill the gear case with lubricant to 80% of full prior to shipment from the factory. Primary gearing of operator shall be a self-locking worm gear of high tensile bronze and a worm of hardened alloy steel with ground and polished threads. • Primary gearing shall be supplemented by spur gear attachment to comply with the following conditions of operation for all sizes of valves: Minimum number of turns for complete opening or closing of valve disc shall not be less than 40. Maximum input torque required to fully open or close the valve for Class 150 B conditions shall not exceed 150 foot-pounds when applied to the operating nut. The diameter of the output shaft or spline of the operator shall be sized equal to or greater than the turned -down section of the valve shaft as provided in Section 3.3 of referenced specifications. All operators shall have a valve position pointer installed. Pointer shall be removable and attached by using cap screws. M. Valve Bonnet Valves shall be furnished with a separate cast iron or fabricated steel extension bonnet with access openings (fitted with removable covers) to permit access to the stuffing box for repacking. The extension bonnet shall be of sufficient length to extend the distance between the valve centerline and operating nut an additional twenty-one inches over the distance which could be considered standard. Minimum thickness of removable cover shall be 14 gauge (.0747) and shall be attached to extension sleeve with a minimum of four 1/4" diameter cap screws. Gasketing of this opening is not required. • Utilities BRT Valves and Cocks January 2012 02640-3 • N. Manufacture All valves furnished shall be the latest standard product of a manufacturer regularly engaged in the production of equipment of this nature for a period of at least five years. Acceptable manufacturers are: American Darling, Clow, M & H, Mueller and Pratt. O. Descriptive Data The bidder shall submit with his bid three (3) copies of catalogs, shop drawings, characteristic curves (CS - Coefficient of seating or unseating torque, C, - Coefficient of dynamic torque, Cr - Coefficient of flow) and other literature necessary to describe the equipment to be furnished in sufficient detail to enable determination of compliance with specifications. P. Proof -of -Design Test The valve manufacturer shall test all valves according to Section 5 and shall furnish three (3) certified copies of the reports on the leakage test Section 5.3 and the Hydrostatic test Section 5.4 if required by the engineer. Q. Affidavit of Compliance The manufacturer of valves supplied under this specification shall furnish an affidavit of compliance in accordance with Section 1.5 stating that all valves furnished comply with all applicable provisions of A.W.W.A. C504 as modified or supplemented herein, if required by the Engineer. • R. Painting All Surfaces of the valve shall be clean, dry and free from grease before painting. All surfaces, exterior and interior, except the seating surfaces of flange faces shall be evenly coated with a suitable primer to inhibit rust or black asphalt varnish in accordance with Federal Specification TT-V51C for buried service; and two coats of Zinc Chromate in accordance with Federal Specification Tt-P-645 for non -buried service. Flange faces shall be shop coated with a rust preventive compound, Dearborn Chemical "No-Ox-Id", Houghton 'Rust -Veto 344", or Rust-Oleu, "R-9". After above painting is completed, a lubricant compatible with the rubber seal shall be applied to a surface of this seal and the mating metal surface to prevent bonding of the two surfaces during shipment and storage. Following application of the seal lubricant, the valve disk shall be placed in the fully closed position for shipment. 2.02 CORPORATION STOPS A. All corporation stops shall conform to AWWA C800-66. 1. All corporation stops shall be constructed of brass. 2. Corporation stop inlet threads for tapping saddles shall be "cc" type only. 3. Corporation stop inlet threads for tapped tees shall be IP type only. 4. All corporation stop outlets shall be IP type for air release and vacuum valves and compression type for service lines. 5. Corporation stops shall be used for all taps which are 2-inches and smaller. 6. Corporation stops shall incorporate ball valves only. Utilities BRT Valves and Cocks January 2012 02640-4 a. • 2.03 GATE VALVES A. General Plug valves will not be allowed. All valves shall be manufactured in accordance with A. W.W.A. Standard C 500, "Gate Valves - 3-Inch through 48-Inch - For Water and Other Liquids" with the following additional requirements or exceptions. B. Valve Description Valves shall be as a resilient seat type and shall be manufactured in accordance with AWWA-0509-87 with non -rising stem. All gate valves shall have an epoxy coated interior. C. Installation Gate valves shall be installed vertically in buried horizontal water lines without gearing, by-passes, rollers or tracks. D. Service All valves shall be suitable for frequent operation as well as service involving long periods of inactivity. The operating pressure for all sizes shall be 200 psi. E. Valve Stems Valve stems shall be threaded so that valves shall open by turning to the right (clockwise). Each valve shall be furnished with a 2-inch square wrench nut. The wrench nut shall comply with Section 19 of referenced specifications with an arrow showing direction of opening and the word "OPEN" cast on the nut. Diameter of stem and number of turns to open valve shall conform to Table No. 3 of referenced specifications. Stem seal shall consist of two O-Rings, designed to allow replacement of the seal above the thrust collar with the valve under pressure in the full -open position. F. Bolting Material Bolts and hex nuts used on bonnet of the valve shall be the manufacturer's standard, either fabricated from a low -alloy steel for corrosion resistance or electro plated with zinc or cadmium The hot -dip process in accordance with A.S.T.M. Standard Designation A-153 is not acceptable for the threaded portions of the bolts and nuts. G. Gasket Material The flat gaskets, either ring type or full faced type, required at the bonnet connections shall be fabricated from compressed non -asbestos sheet with a rubber compound binder. Use of a homogeneous rubber or vegetable fiber sheet for fabrication of gaskets is not acceptable. • H. Types of End Connections Utilities BRT Valves and Cocks January 2012 02640-5 • 1. Mechanical Joint All components of this joint shall conform to the A.N.S.I. A 21.11 (A.W. W.A. Standard C 11, 'Rubber -Gasket Joints for Cast -Iron and Ductile -Iron Pressure Pipe and Fittings.") The tee -head bolts and hexagon nuts shall be fabricated from a high - strength, low alloy steel known in the industry as "Cor-Ten", "Usalloy" or equal. Accessories for the mechanical joint consisting of the gasket, gland and fasteners shall be furnished and packaged separately from the valves. Each package shall be labeled in such a manner as to provide for proper identification and the number of units per package or bundle. 2. Flange Joint Where insulated joints are required valves may be furnished with flange ends drilled to accept the insulated sleeves or with flange adapters. Flanges and gaskets shall comply with the requirements of Section 02610, Paragraph 2.01 F and 2.01 G. Testing Each valve after shop assembly shall be given the operation and hydrostatic test in accordance with the reference specifications. J. Painting All surfaces of the valve shall be clean, dry and free from grease before painting. All ferrous surfaces, exterior and interior, except the seating surfaces of flange faces shall be evenly coated with a suitable primer to inhibit rust or black asphalt varnish in • accordance with Federal Specification TT-51 e. Flange faces shall be shop coated with a rust preventive compound, Dearborn Chemical "No-Ox-Id", Houghton 'Rust -Veto 344", or Rust-Oleum "R-9". 2.04 COMBINATION AIR RELEASE VALVES A. Combination air release valves shall be designed to exhaust large volumes or air when the system is filled with water and to allow large volumes of air to enter the pipeline when the system is drained. The air and vacuum relief portion of the valve shall have a discharge orifice area which is equal to or greater than the valve inlet. The valve shall also be capable of venting small quantities of entrained air which typically accumulate at high points in the pipeline during system operation. Entrained air shall be vented under pressure by means of a small, independently controlled orifice. The combination air release valve shall be designed for a minimum working pressure of 150 psi. B. The combination air release valve body, cover and baffle shall be cast iron conforming to ASTM A48 or ASTM A126. The valve float shall be stainless steel conforming to ASTM A240. The float retainer, outlet orifice plug, float cushion retainer, restraining screws and internal lock nuts and washers shall be stainless steel conforming to ASTM A276. The float cushion and outlet orifice seat shall be synthetic Buna-N rubber manufactured in compliance with ASTM SB800. C. Acceptable Manufacturers The combination air relief valves shall be series 200C as manufactured by Val-Matic Utilities BRT Valves and Cocks January 2012 02640-6 0 i Valve and Mfg. Corporation, or APCO Series 140C as manufactured by the Valve and Primer Corporation. 2.05 VALVE BOXES A. General The manufacturer of valve box components shall be experienced in their design and construction, shall be regularly engaged in their manufacture and shall have produced valve boxes which have given successful service for a period of at least five (5) years. B. Material Valve box parts shall be made of gray cast iron in compliance with the requirements of ASTM A48 or ASTM A 126. C. Approved Patterns 1. Valve boxes shall be Tyler 5 1/4 inch shaft, screw -type with the word "WATER" cast into the lid. 2. Valve box bases for gate valves shall be Tyler 6860 series, #6 base. 3. Valve boxes for all main line valves shall be Tyler 6860 series. PART 3 - EXECUTION 3.01 All valves shall be handled in such a manner as to prevent any injury or damage. All joints shall be thoroughly cleaned before installation. Valves shall be located as shown on the contract drawings. Any deviations from this shall be at the discretion of the Engineer. Valves shall be set and joined to pipe in the manner previously specified for cleaning, laying and joining the appropriate joints as provided with the valves. Valves shall be set in such a manner that the valve stems are plumb. 3.02 VALVE BOXES A valve box shall be provided for every valve of size 12" and smaller or as shown on the Contract Drawings. The valve box shall not transmit shock or stress to the valve and shall be centered and plumb over the wrench nut of the valve, with the box cover set to the elevation determined by the Engineer. END OF SECTION Utilities BRT January2012 02640-7 Valves and Cocks DESCRIPTIONS (Continued from Page 1) respects liability arising out of work performed by the named insured (Excluding Workers' Compensation). A 41 giver of subrogation applies. - AMS 25.3 (2009109) 2 of 2 #56666161M615935 SECTION 02642 . HARNESS RODS AND THRUST BLOCKS PART 1-GENERAL 1.01 WORK INCLUDED Furnish and install all harness rods and thrust blocks as shown on the Contract Drawings. 1.02 RELATED WORK A. Section 02612 - Pipe and Fittings B. Section 03310 - Structural Concrete 1.03 SUBMITTALS A. In accordance with Division 1 section on submittals. PART 2 - MATERIALS 2.01 HARNESS RODS Rods shall be made from a chromium molybdenum alloy having a minimum tensile strength of 125,000 psi and be manufactured in compliance with the requirements of ASTM A 193 Grade • B7, "Standard Specification for Alloy -Steel and Stainless Steel Bolting Materials for High Temperature Service". Nuts shall be manufactured as required by ASTM A 307 "Standard Specification for Carbon Steel Externally and Internally Threaded Standard Fasteners". 2.02 THRUST BLOCK CONCRETE As per Section 03310. PART 3 - EXECUTION 3.01 HARNESS RODS A. General Harness rods may be used as approved by the Engineer at bends and fittings where alternate mechanical restraint cannot be used due to existing field conditions or where harness rods are specifically required by the Contract Drawings. Rods shall be manufactured from high strength low alloy steel, 'Cor-Ten' or approved equal. Horizontal and vertical offsets and reducers shall be rodded across the joint on each side of the fitting. All other fittings shall be rodded in accordance with the Contract Drawings. • Where harness rods are required inside of vaults or other structures, they shall be Utilities BRT Harness Rods and Thrust Block January 2012 02642-1 connected to flanged fittings by means of steel plate flange lugs as shown in the • standard details of the Contract Drawings. B. Installation All fittings up to 16 inches in diameter which require harness rods shall be restrained with 3/4 inch diameter high strength steel rods. All 18 and 20 inch fittings requiring harness rods shall be restrained with 1 inch diameter high strength steel rods. All fittings which require rodding shall be secured with 2 harness rods. 3.02 THRUST BLOCKS A. General Thrust blocks shall be constructed at all horizontal bends. A bond breaker shall be placed between the pipe and the thrust block to aid in ease of future removal. For the same reason if a large thrust block is to be poured, it shall be separated by a suitable material into sections. The Contract Drawings show sizes and shapes of thrust blocks. The bearing surface areas are the minimum areas to bear against the undisturbed trench wall. If, in the opinion of the Engineer, the soil bearing capacity is not sufficient to provide adequate restraint based on the minimum bearing areas shown on the Contract Drawings, then the minimum bearing area shall be increased to the size that will ensure adequate restraint. In every instance the thrust block shall bear against undisturbed earth. When it is impossible, through over excavation or other causes, to pour a thrust block against undisturbed earth, harness rods shall be required to anchor the fittings to the main. Before placing concrete, all equipment for mixing and • transporting the concrete shall be clean. All debris, water or ice shall be removed from the place to be occupied by the concrete. Concrete shall not be placed in frozen subgrade. Concrete shall be placed only in the presence of the Engineer unless inspection has been waived prior to the placement. B. Form Work for Thrust Blocks All forming for concrete thrust blocks and anchors will be done by bulkheading around the shape of the thrust block or anchor with burlap or reinforced paper sacks which have been filled with sand or earth. Sacks shall be of a size easily handled by the workmen when the sacks are full. Filled sacks used to form concrete blocks shall be left in place in the trench. If the main must be placed immediately into service, wood may be used to form up the thrust block. The wood form shall be of such design as to support the thrust until the concrete has set. No horizontal struts or braces required for trench shoring shall remain in the concrete thrust blocks. Prior to placing concrete, the forms and ditchbank shall be inspected and approved by the Engineer. C. Minimum Curing Time Newly placed concrete shall be allowed to set, undisturbed for a minimum curing time of 24 hours prior to pressurizing the pipeline. Utilities BRT Harness Rods and Thrust Block January 2012 02642-2 D. Compaction of Fill Over the Thrust Block • Backfill may be placed over the thrust block once the surface has set sufficiently to resist the weight of the backfill. 0 i END OF SECTION Utilities BRT Harness Rods and Thrust Block January 2012 02642-3 DIVISION 2 • SECTION 02643 - FLEXIBLE COUPLINGS AND FLANGE ADAPTORS PART 1-GENERAL 1.01 WORK INCLUDED Furnish and install all flexible couplings, flange adaptors, and insulating couplings as shown in the Drawings. The coupling and adaptor materials shall be the same strength rating as the pipe to be joined. 1.02 RELATED WORK A. Section 09900 - Painting 1.03 SUBMITTALS In accordance with Section 01345 and Section 02610. PART 2 - MATERIALS 2.01 General A. Flexible Couplings and Flange Adaptors • Flexible couplings and flanged adapters shall be designed to relieve mechanical stress in pipelines due to thermal expansion and contraction, differential settlement or misalignment and mechanical vibration. Flexible couplings shall consist of a sleeve which shall fit over the ends of the two pipe sections to be joined. The sleeve shall be 1 /4" minimum thickness and 10" minimum length. The coupling shall form a watertight seal by compressing resilient wedge-shaped gaskets between the ends of the sleeve and the pipe sections. The gaskets shall be compressed by 2 retainer rings bolted to one another on the outside of the coupling sleeve. Flange adapters shall be equivalent to flexible couplings except that one retainer ring and gasket shall be replaced with a flanged connection on the coupling sleeve. B. Insulating Couplings Insulated couplings shall be used when joining pipes of dissimilar materials. 2.02 Acceptable Manufacturers A. Flexible Couplings - Dresser Style 38, Rockwell Product No. 411 or equal. B. Flange Adaptors (DI Pipe) - Rockwell Product No. 912, Dresser Style 127 or equal. C. Flange Adaptors (Steel Pipe) - Rockwell Product No. 913, Dresser Style 128 or equal. D. Transition Couplings - Dresser Style 162, Rockwell Product No. 413 or equal. Utilities BRT Flexible Couplings and Flange Adaptors January 2012 02643-1 E. Insulating Couplings - Dresser Style 39 or equal. • 2.03 Sleeve and Flange Adaptor Bodies Sleeves and flange adaptor bodies shall be fabricated from cast iron, malleable iron, or carbon steel in conformance with one of the following Standards: ASTM A126, Grade 8; ASTMA47; ASTM A53; ASTM A512. Interior lining of all sleeve and flange adaptor bodies shall be liquid epoxy coated (Tnemec Pota-Pox or approved equal, 16.0 dry film mils) in accordance with AWWA C210 or fusion - bonded epoxy coated in accordance with AWWA C213. Exterior coating shall be shop applied and consist of 3 to 5 mils undercoat and 4 to 6 mils finish coat. Paint shall be Tnemec Hi -Build Epoxoline or approved equal. 2.04 Retainer Rings Retainer rings shall be malleable iron, ductile iron, or high carbon steel conforming to one of the following Standards: ASTM A47; ASTM A536; ASTM A715; AISI C1018. 2.05 Bolts Bolts shall be 304 stainless steel roll threaded with plastic thread protection caps and 304 stainless steel nuts. 2.06 Gaskets Gaskets shall be synthetic rubber. PART 3 - EXECUTION 3.01 GENERAL A. Install all flexible couplings, flange adaptors and insulating couplings in accordance with the Manufacturers' recommendations. B. Prior to installation, thoroughly remove all oil, scale, and dirt from the coupling or adaptor and provide a clean seat for the gasket. C. Wipe gasket clean prior to installation. D. Tighten bolts progressively around the retainer ring until all bolts have a uniform tightness. Final tightening shall be performed with a torque -limiting wrench to the torque level recommended by the Manufacturer. E. Install restraint rods, and rods with insulating kits where required with insulating couplings, to provide restraint against pipe thrust. END OF SECTION Utilities BRT Flexible Couplings and Flange Adaptors January 2012 02643-2 • DIVISION 2 SECTION 02644 - TAPPING SLEEVES PART 1-GENERAL 1.01 WORK INCLUDED Furnish and install all tapping sleeves as either shown or implied on the Contract Drawings. 1.02 RELATED WORK Section 02600 — Piped Utility Materials PART 2 - MATERIALS 2.01 General Tapping sleeves shall be used to tap into existing waterlines. The sleeves shall be designed for a minimum working pressure of 150 psi. P 2.02 Sleeve Body The sleeve body shall be fabricated steel with epoxy lining and coating. The sleeve body shall have a flanged outlet for the branch connection. The flange shall be in accordance with AWWA C207 Class D, ASNI 150 lb. drilling. The sleeve body shall form a water tight seal at the main line tap by means of a synthetic rubber gasket. 2.03 Nuts and Bolts Nuts and bolts shall be stainless steel Type 304. 2.04 Gaskets Gaskets shall be a resilient, synthetic rubber material subject to the manufacturer's specification and formulated to resist oil, water, acids and alkalis and aliphatic hydro -carbons. 2.05 Acceptable Manufacturers Tapping sleeves shall be Romac FTS 420 as manufactured by Romac Industries, Inc. or approved equal. PART 3 - EXECUTION 3.01 GENERAL A. Install tapping sleeves in accordance with the Manufacturers' recommendations. B. Prior to installation, thoroughly remove all oil, scale, and dirt from the saddle and provide a clean seat for the gasket. Utilities BRT January 2012 02644-1 Tapping Sleeves 1J 0 A C Wipe gasket clean prior to installation. Final nut tightening shall be performed with a torque -limiting wrench to the torque level recommended by the Manufacturer. END OF SECTION Utilities BRT Tapping Sleeves January 2012 02644-2 • • DIVISION 2 SECTION 02645 - HYDRANTS PART 7 —GENERAL 1.01 WORK INCLUDED The Contractor shall furnish all labor, materials, tools, equipment and perform all work and services necessary for, or incidental to, the furnishing and installation, complete, of all dry -barrel hydrants as shown on the Contract Drawings and as specified in accordance with provisions of the Contract Documents, and completely coordinated with the work of other trades. 1.02 RELATED WORK A. Section 02612 — Pipe and Fittings B. Section 02640 — Valves 1.03 SUBMITTALS A. In accordance with Section 01345 B. Details of the fire hydrant shall be submitted to the Engineer for review and acceptance. 1.04 ACCEPTABLE MANUFACTURERS Subject to compliance with specifications, products of the following manufacturers are accepted for use as approved by the Owner. Manufacturer Mueller Co. Waterous Co. PART 2 — MATERIALS 2.01 GENERAL A-423 (5-% Super Centurion 250) Pacer 250 with Weather- Shieldnut (5-1/4") Model No. No options required Shall include a bronze bushed shoe providing bronze to bronze seating for the main valve All fire hydrants shall be designed and manufactured in strict compliance with AWWA Standard C-502 entitled "A.W.W.A. Standard for Dry -Barrel Fire Hydrants". • Utilities BRT January 2012 02645-1 Hydrants 2.02 SERVICE • All fire hydrants shall be designed for working pressure of 250 psi. and each factory assembled unit shall be hydrostatically tested in accordance with Section 5.1. Shop tests for the body and main valve will be subjected to a hydraulic pressure of 300 psi. 2.03 SIZE OF HYDRANT Hydrants shall have a main valve opening size of five and one quarter (5-1/4) inches. 2.04 TYPE OF HYDRANT Hydrants shall be a three-way type with two (2) hose nozzles and one (1) pumper nozzle located on the same plane with the center line of the pumper nozzle, at least eighteen (18) inches above ground line. 2.05 INLET CONNECTION Hydrant shall be provided with a mechanical joint inlet to accommodate 6-inch diameter ductile iron pipe complete with plain rubber gasket, gland, bolts and nuts all in accordance with A.N.S.I. A 21.11. The bolts and nuts shall be a high -strength low -alloy corrosion resistant steel, "Corten" or equal, with a minimum yield of 50,000 psi conforming to A.S.T.M. Specification A 242. All mechanical joint accessories shall be attached to hydrant for shipment. • 2.06 MAIN VALVE ASSEMBLY Main valve of the hydrant shall be 5-1/4-inch diameter compression type which closes with the water pressure. Seat ring shall be bronze with a machined face and external threads for threading into a bronze drain ring or a bronze bushed shoe to provide bronze to bronze seating for the main valve, complete with O-rings for sealing. Gasket for valve shall be a replaceable type fabricated of a resilient material with threaded bottom plate or nut complete with seal to prevent leakage from the hydrant. The valve assembly shall include one or more drain valves which will work automatically with the main valve and drain the barrel when the main valve is in the closed position. All drain tubes shall be bronze lined and sized large enough for the barrel to drain within 12 minutes when the barrel is sized for a five (5) foot trench depth. All parts of the main valve assembly shall be so designed that removal of the assembly from the barrel is accomplished without excavation in accordance with Section 3.2 of the referenced specifications. 2.07 OPERATING SHAFT NUT The operating nut shall be 7/8-inch square. Bushings in bonnet shall be so constructed that it will prevent the operating nut from traveling during opening or closing operation; • Utilities BRT Hydrants January 2012 02645-2 also the bushing shall house a gasket or seal to prevent moisture or foreign material • from entering the lubricant reservoir. The hydrant shall open by turning the operating nut to the right in a clockwise direction and shall have an arrow on top of the bonnet to designate the direction of opening. 2.08 PUMPER NOZZLE AND CAP The pumper nozzle shall be 4-1/2-inch nominal diameter with four threads per inch NST; threads shall be right-hand. Nozzle cap shall be furnished with a synthetic rubber gasket installed in a retaining groove and the dimensions and shape of the nozzle cap nut shall be the same as the operating shaft nut as described in Paragraph 2.8 of the specifications. Nozzle caps shall be furnished with security chains with one end of each securely attached to the upper barrel section of the hydrant. 2.09 HOSE NOZZLES AND CAPS The two hose nozzles shall be 2-1/2-inch nominal diameter with seven and one-half threads per inch (2.5 — 7.5 N.H.). Threads shall be right hand and National Standard in accordance with NFPA No. 194. Each hose nozzle shall include a nozzle cap with nut and security chain. 2.10 NOZZLE ATTACHMENT The hose and pumper nozzles shall be threaded and locked in place by a stainless steel pin or screw. Sealing of the threaded connections shall be accomplished by the use of O-ring gaskets. 2.11 COLOR The upper exposed section of the hydrant above ground shall be given a prime coat of synthetic red lead primer, Type IV-TFP-86a, followed by one shop coat of heavy duty alkyd enamel paint conforming to the Owner's standards. Acceptable paint and manufacturers: Diamond Vogel Nu -Cling; 100% acrylic latex enamel gloss Part #MH3533 Safety Yellow. The buried portion of the hydrant shall be given a bituminous coating in accordance with Section 6-8.1 of A.W.W.A. C-106 Standards. 2.12 .CERTIFICATION Manufacturer shall furnish proof stating that all hydrants furnished comply with all applicable provisions of AWWA C-502 Standards as modified or supplemented herein. A copy of the Certification shall be sent to the Engineer. • Utilities BRT Hydrants January 2012 02645-3 • SECTION 00635 CERTIFICATE OF SUBSTANTIAL COMPLETION TO: City of Fort Collins (OWNER) Date of Substantial Completion: Project or Specified Part Shall Include: PROJECT TITLE: Utilities BRT Phase 2 LOCATION: Fort Collins, Colorado OWNER: City of Fort Collins CONTRACTOR: Connell Resources, Inc. CONTRACT DATE: Work performed under this contract has been inspected by authorized representatives of the OWNER, CONTRACTOR, and the ENGINEER and the project (or specified part of the project, as indicated above) is hereby declared to be substantially completed on the above date. A tentative list of items to be completed or corrected is appended hereto. This list may not be exhaustive, and the failure to include an item on it does not alter the responsibility of the CONTRACTOR to complete all the Work in accordance with the Contract Documents. 0 ENGINEER Authorized Representative Date The CONTRACTOR accepts the above Certificate of Substantial Completion and agrees to complete and correct the items on the tentative list within the time indicated. By: CONTRACTOR Authorized Representative Date The OWNER accepts the project or specified area of the project as substantially complete and will assume full possession of the project or specified area of the project at 12:01 a.m., on The responsibility for heat, utilities, security, and insurance under the Contract Documents shall be as set forth under "Remarks" below. CITY OF FORT COLLINS, COLORADO By: OWNER Authorized Representative Date REMARKS: Utilities BRT January 2012 Certificate of Substantial Completion 00635-1 PART 3 — EXECUTION 0 3.01 PRIOR TO INSTALLATION Carefully clean hydrants of all foreign material and inspect hydrant's valves in open and closed positions. Notify the Engineer and do not install the hydrant if it does not function properly. 3.02 INSTALLATION A. Installation practices shall conform to the manufacturer's recommendations. B. Install hydrants as shown on the Contract Drawings and set plumb. C. All underground valves shall be installed with cast iron valve boxes set over the valve with no weight bearing on the valve or pipe. All under ground valves shall be coated with bituminous material and encased in polyethylene. 3.03 TESTING Hydrants shall be tested at the same time that the adjacent pipeline is tested. Joints shall show no visible leakage under test. The Contractor shall repair joints that show signs of leakage prior to final acceptance. 0 END OF SECTION Utilities BRT Hydrants January 2012 02645-4 • • SECTION 02646 WATER SERVICE LINES AND APPURTENANCES PART GENERAL 1.01 DESCRIPTION A. This section covers the materials and installation of curb stops and service lines. 1.02 PRODUCT DELIVERY, STORAGE AND HANDLING A. The product shall be handled, stored, and protected in a manner which will prevent damage to materials, coatings and finishes. B. All material shall be kept clean and free from dirt. 1.03 MAINTENANCE AND CORRECTION A. The Contractor shall maintain and repair all service lines, meter pits, and any associated appurtenances, which leak, were installed incorrectly, or otherwise prove to be defective, for a period of two (2) years after final completion and acceptance of the work. PART 2-PRODUCTS 2.01 COPPER SERVICE LINES A. Copper pipe shall be used for % - inch service lines. B. All copper services shall conform to the Appendix to AWWA C800. 1. The copper for copper services shall be Type K, only. 2.02 COUPLINGS FOR COPPER SERVICE LINES A. All couplings shall use a compression connection. B. Only one coupling per 100 feet of service line is allowed between new curb stops or meter pits and existing service lines. C. Acceptable couplings and their manufacturers are: 1. Mueller; #HC15403 2. Ford; #C44-"d" a. "d" equals the diameter of the service. 3. A.Y. McDonald; #4758-22, or #4758T 4. No substitutions allowed. Utilities BRT January 2012 02646-1 Water Service Lines and Appurtenances 2.03 CURB STOP • A. All curb stops shall be compression connections at both ends. B. The top threads for all curb stops shall be Minneapolis type. C. Curb stops shall be used for taps which are 2 — inches and smaller. D. Acceptable % - inch curb stops and their manufactures are: 1. Mueller; #H-15155 2. Ford; #644-333M and # B41-444M 3. A.Y. McDonald; #6104-22, or #6104T 4. There will be no substitutions allowed. 2.04 VALVE BOXES FOR CURB STOPS A. Minneapolis pattern shall be used for all curb stops. B. Acceptable valve box and its manufacture is: 1. Mueller; #H-10302 2. There will be no substitutions allowed. PART 3 - EXECUTION • 3.01 GENERAL A. The Contractor shall adjust stop boxes to final grade. • 3.02 SERVICE LINES A. All service lines shall be a minimum of 54 inches below the final grade. B. Install a maximum of one coupling per copper service between the existing service and the curb stop. C. When backfilling the service trench, care shall be taken so that no stones larger than 3" are resting against the service line. D. Service trenches shall be subject to compaction specifications. Reference Section 02225 E. Connection to existing service line shall be made only after newly installed service line has been flushed and curb stop, meter pit and idler have been installed. Coordinate time of connection with owner of property so length of shut down and impact on owner's operation is minimized to greatest extent possible, but in no case longer than 2 hours. Utilities BRT Water Service Lines and Appurtenances January 2012 02646-2 • • 3.03 CURB STOPS A. The Contractor shall adjust the curb stop box to '/z - inch above final grade prior to inspection. B. Curb stop shall be fully extended and screwed onto the curb stop. C. Curb stop shall be plumb, so that a shut-off key can be placed on the curb stop. 3.04 INSPECTION Insure that the curb stop, and any couplings remain exposed until after the inspection by the Owner. 3.05 ABANDONMENT A. Curb Stop Boxes. Utilities BRT January 2012 1. Remove in their entirety all existing curb stop boxes encountered where new curb stops are to be installed. END OF SECTION 02646-3 Water Service Lines and Appurtenances 0 • THIS PAGE INTENTIONALLY LEFT BLANK Utilities BRT Water Service Lines and Appurtenances January 2012 02646-4 SECTION 02675 • DISINFECTION OF WATER SYSTEMS PART 1 —GENERAL 1.01 DESCRIPTION This section covers disinfection of potable water systems. The Contractor is responsible for disinfection. 1.02 SUBMITTALS Certification: Label on container shall have proper precautionary information that material is a strong oxidizing agent and that contact with heat, acids, organics or combustible materials could cause fire. 1.03 PRODUCT DELIVERY, STORAGE AND HANDLING A. Storage shall be in a cold, dark, dry and secure area. Extreme care shall be exercised in handling hypochlorites. B. Standard: Forward to both AWWA B-300 and AWWA C-651. PART 2 - MATERAILS • 2.01 MATERIALS A. Hypochlorites: References AWWA B-300. PART 3 - EXECUTION 3.01 GENERAL A. The Contractor shall properly disinfect all new waterlines and system components prior to placing them in service, in accordance with AWWA C-651. B. At least forty eight (48) hours in advance of each component of the disinfection process, initial flushing, disinfection, final flush ing/dechlorination and bacteriological testing, Contractor shall provide to the Owner a written plan and corresponding diagrams describing where, when and the sequencing of each of the components will occur. C. The Contractor shall take appropriate measures during the construction of the work so as to prevent contamination of all pipelines and system components at all times. If in the opinion of the Owner and/or Engineer, contamination has occurred all systems shall be flushed before disinfecting. D. If in the opinion of the Owner or Engineer, dirt or debris has entered the system that will not be removed by the flushing operation the interior of the pipe shall be • cleaned by mechanical means and then shall be swabbed with a 1 percent Utilities BRT 02675-1 Disinfection of Water Systems January 2012 • hypochlorite disinfection solution. Cleaning with the use of a pig, swab, or "go - devil" should be undertaken only when such operation will not force mud or debris into pipe joint spaces. E. Care should be taken to prevent the disinfectant solution from flowing back into existing pipelines in service. The Owner shall operate existing valves and shall limit velocities to 2 fps. If it is not possible to keep the pipe and fittings dry during installation, every effort shall be made to assure that any of the water that may enter the pipe joint spaces contains an available chlorine concentration of approximately 25 mg/I. This may be accomplished by adding calcium hypochlorite granules to each length of pipe before it is lowered into a wet trench. G. If the main is flooded during construction, it shall be cleared of the flood water by draining and flushing with potable water until clean. The section exposed to the flood water shall then be filled with chlorinated potable water which at the end of a 24-hour holding period will have a free chlorine residual of not less than 25mg/I. The chlorinated water may then be drained or flushed from the main. After construction is completed, the main shall be disinfected using the continuous feed or slug method. H. If permanent air vents are not available, the Contractor shall install corporation stops at high points in the waterline, in order to evacuate air. After the water main is filled, all corporation stops which were installed to facilitate evacuation of air from the water main shall be removed and plugged with a brass plug. 3.02 PRELIMINARY FLUSHING A. Flush pipelines in order to remove foreign material prior to chlorination. B. Disposing of chlorinated water during flushing activities. 1. A reducing agent shall be applied to the water to be disposed to thoroughly neutralize the chlorine residual remaining in the water. Where necessary, federal, state, and local regulatory agencies should be contacted to determine special provisions for the disposal of chlorinated water. 2. Chlorine residual of water being disposed shall be reduced to a concentration of less than 0.1 mg/I. 3. The treated water to be disposed shall have a pH of between 6.5 and 9 Standard Units (S.U.). 4. Chlorine residual of water being disposed shall be neutralized by treating with one of the chemicals specified in Paragraph 3.04.6.4. 3.03 METHODS A. In general, apply chlorine using continuous feed method. • 1. The tablet method may NOT be used. Utilities BRT January 2012 02675-2 Disinfection of Water Systems • • B. Continuous Feed Method 1. The continuous feed method consists of injecting a chlorine solution in the main after construction and filling the main with potable water chlorinated so that after a 24-hour holding period in the main there will be a free chlorine residual of not less than 10 mg/I. 2. Prior to being chlorinated, the main shall be filled to eliminate air pockets and, if practical, shall be flushed to remove particulates. 3. Chlorinating the main a. Water from the existing distribution system or other approved source of supply shall be made to flow at a constant, measured rate into the newly laid water main. b. At a point prior to the potable water connection to the new main, water entering the new main shall receive a dose of chlorine fed at a constant rate such that the water will have not less than 25 mg/I free chlorine. To assure that the proper concentration is provided, the injected chlorine solution shall be metered and tested in accordance with the procedures described in the current edition of Standard Methods or AWWA M-12, Simplified Procedures for water examination, or using appropriate chlorine test kits. 4. During the application of chlorine, valves shall be positioned so that the strong chlorine solution in the main being treated will not flow into water mains in active service. Chlorine application shall not cease until the entire main is filled with heavily chlorinated water. The chlorinated water shall be retained in the main for at least 24 hours, during which time all new valves and hydrants in the section treated shall be operated in order to disinfect the appurtenances. At the end of this 24-hour period, the treated water in all portions of the main shall have a residual of not less than 10 mg/I free chlorine. 5. The preferred equipment for applying liquid chlorine is a solution feed vacuum operated chlorinator to mix the chlorine gas in solution water, in combination with a booster pump for injecting the chlorine gas solution water into the main to be disinfected. It is recommended that direct feed chlorinators not be used. (A direct feed chlorinator is one which operates solely from the pressure in the chlorine cylinder.) Hypochlorite solutions may be applied to the water main with a gasoline or electrically powered chemical feed pump designed for feeding chlorine solutions. Feed lines shall be of such material and strength as to withstand safely the corrosion caused by the concentrated chlorine solutions and the maximum pressure that may be created by the pumps. All connections shall be checked for tightness before the solution is applied to the main. 3.04 FINAL FLUSHING A. Clearing the Main of Heavily Chlorinated Water Utilities BRT January 2012 After the applicable retention period, the heavily chlorinated water shall be flushed from the main until chlorine measurements show that the concentration in the water leaving the main is no higher than that generally prevailing in the system, less than one (1) mg/I. 02675-3 Disinfection of Water Systems J • • B. Disposing of Heavily Chlorinated Water 1. A reducing agent shall be applied to the water to be disposed to thoroughly neutralize the chlorine residual remaining in the water. Where necessary, federal, state, and local regulatory agencies should be contacted to determine special provisions for the disposal of heavily chlorinated water. 2. Chlorine residual of water being disposed shall be reduced to a concentration of less than 0.1 mg/I. 3. The treated water to be disposed shall have a pH of between 6.5 and 9 (S.U.). 4. Chlorine residual of water being disposed shall be neutralized by treating with one of the following chemicals. Pounds of chemicals required to neutralize various residual chlorine concentrations in 100,000 gallons of water. RESIDUAL CHLORINE CONCENTRATION m /I SULFUR DIOXIDE SO2 SODIUM BISULFATE NaHSO3 SODIUM SULFITE Na2S03 SODIUM THIOSULFATE Na2S203 51-120 1 0.8 1.2 1.4 1.2 2 1.7 2.5 2.9 2.4 10 8.3 12.5 14.6 12.0 50 41.7 62.6 73.0 60.0 3.05 BACTERIALOGICAL TESTS A. The Utility's Water Quality Lab shall collect samples from the pipeline after final flushing, and prior to pressure testing and placing waterlines in service, to test for bacterialogical quality to show the absence of coliform organisms. Prior to collecting samples the Water Quality Lab shall be given a minimum of 24 hours advance notice. B. The number and frequency of samples shall be determined by the Utility's Water Quality Lab based on AWWA C-651. 3.06 REPETITION OF PROCEDURES A. If the initial chlorine concentration at any testing location is less than 25 milligrams per liter the entire segment of waterline being chlorinated will be rechlorinated using the continuous feed method. Utilities BRT January 2012 02675-4 Disinfection of Water Systems • B. If, after the 24-hour retention period, the residual chlorine concentration at any testing location is less than 10 milligrams per liter the entire segment of waterline being chlorinated shall be rechlorinated by the continuous feed method. C. If the initial disinfection, or subsequent disinfections, fail to produce satisfactory bacterialogical samples, the main shall be reflushed and resampled. If the samples are still not satisfactory, the main shall be rechlorinated by the continuous feed or the slug method of chlorination until satisfactory results are obtained. END OF SECTION Utilities BRT 02675-5 Disinfection of Water Systems January 2012 • SECTION 00640 CERTIFICATE OF FINAL ACCEPTANCE Gentlemen: .2012 You are hereby notified that on the day of , 2012, the City of Fort Collins, Colorado, has accepted the Work completed by Connell Resouces. Inc. for the City of Fort Collins project, Utilities BRT Phase 2. A check has been issued in the amount of $ as Final Payment for all Work done, subject to the terms of the Contract Documents which are dated In conformance with the Contract Documents for this project, your obligations and guarantees will continue for the specified time from the following date: Sincerely, OWNER: City of Fort Collins By: Title ATTEST: By: Title: Utilities BRT January 2012 Certificate of Final Acceptance 00640-1 • • SECTION 02676 DOMESTIC WATER SYSTEM HYDROSTATIC TESTING PART 1 -GENERAL 1.01 DESCRIPTION This section covers hydrostatic testing of domestic water system. The Contractor is responsible for hydrostatic testing. PART 2-PRODUCTS Not Applicable PART 3 - EXECUTION 3.01 GENERAL A. After the pipeline has been disinfected and all chlorinated water has been purged, dechlorinated, and all bacteriological testing completed and accepted, all pipe shall be field pressure tested to 150 psi unless otherwise noted. B. At least forty eight (48) hours in advance of testing, Contractorwill provide to the Owner a written plan and corresponding diagrams for pressure testing the water line, including where the test will occur, when it will occur and the sequence of segments to be tested. C. The Engineer shall be notified 24 hours in advance of testing. All testing shall be made in the presence of the Engineer. D. The Contractor will furnish the calibrated meter and the pump for testing. The pipeline shall be in a state of readiness for testing; all bulkheads, pumps, taps and appurtenances necessary to fill the pipeline and maintain the required pressure shall be in place. The pipeline shall be filled with potable water and the test pressure of 150 psi applied to the pipeline by means of a pump, equipped with a suitable pressure regulator. When filling the pipeline, it shall be filled at a rate which will not cause any surge nor will it exceed the rate at which the air can be released. E. All air in the line shall be properly purged. Where blow -offs or hydrants are not available or effective in purging air from the line, the Engineer shall require a tap to purge the line. The location and size of tap shall be at the Engineer's discretion. F. Testing through fire hydrants is not permitted. G. The Owner is not responsible for water tightness of its valves on existing facilities. It existing valves leak, the Owner will assist in reducing the influx of water, but the Contractor must use methods at his own disposal to work with the resulting leakage, including temporary plugging and blocking of the new water line for hydrostatic testing. • Utilities BRT 02676-1 Hydrostatic Testing January 2012 3.02 LEAKAGE • A. While the test pressure is maintained, an examination shall be made of the pipeline in general, and any leaks shall be repaired. Any pipe or fitting found to be cracked shall be removed and replaced. Cutting and replacing of pavement, excavating and backfilling are a necessary part of locating ad repairing leaks discovered by pressure testing of pipe. B. After all visible leaks have been stopped the full test pressure shall be maintained for a minimum of 2 hours. The amount of leakage for each iBd section of the pipeline shall be determined by the following formula for all types of pipe. L = SD (P)1/2 where: L = maximum allowable leakage in 133,200 gallons per hour S = pipeline length to be tested in feet D = nominal pipeline diameter in inches P = average test pressure during the leakage test in psi (gauge) C. Leakage shall be defined as the quantity of water that must be supplied into the pipeline test section to maintain pressure within 5 psi of 150 psi afterthe air in the pipeline has been expelled and the pipe has been filled with water. Leakage shall not be measured by a drop in pressure in a test secbonover a period of time. • D. If pressure test fails, contractor shall repair defects and retest until leakage is less than minimum allowed. E. All visible leaks shall be repaired regardless of maximum allowable leakage. END OF SECTION Utilities BRT 02676-2 Hydrostatic Testing • January 2012 11 • • DIVISION 2 SECTION 02677 - CONNECTIONS TO THE OWNER'S WATER SYSTEM PART1-GENERAL 1.01 WORK INCLUDED The work to be performed includes the connection of new pipelines to an existing water pipeline which is part of the Owner's water system. 1.02 RELATED WORK A. Section 02610 - Pipe and Fittings B. Section 02640 - Valves and Cocks PART 2 - NOT USED PART 3 - EXECUTION 3.01 CONNECTIONS Connections to the Owner's water system shall be completed in a neat and workmanlike manner. An Inspector shall be present at all times during the construction of the connection. The connection is subject to approval by the Inspector and the Engineer. Under no circumstances shall a non -disinfected main, which cannot be isolated, be connected to an existing disinfected main. The Owner is not responsible for water tightness of its valves on existing facilities. If existing valves leak, the Owner will assist in reducing the influx of water, but the Contractor must use methods at his own disposal to work with the resulting leakage. 3.02 OPERATION OF VALVES In connecting to the Owner's water system, it may be necessary to operate existing valves. Valves on the Owner's system that must be operated to make a connection shall be operated by the Owner's assigned representative only. The Engineer shall be given 48 hours notice by the Contractor for operation of valves and shall be present during their operation, except in the case of emergencies. Utilities BRT January 2012 END OF SECTION 02677-1 Connections to the Owner's Water System • • SECTION 02710 AGGREGATE BASE COURSE PART1 GENERAL 1.01 SECTION INCLUDES A. The worked to be performed includes the preparation of the aggregate base course foundation; the production, stockpiling, hauling, placing and compacting aggregate base course. 1.02 RELATED SECTIONS A. Section 02240 — Water Control and Dewatering B. Section 02315 — Excavation and Embankment 1.04 SUBMITTALS A. The CONTRACTOR shall cooperate with the ENGINEER in obtaining and pro- viding samples of all specified materials. The CONTRACTOR shall submit certi- fied laboratory test certificates for all items required in this section. PART2 PRODUCTS 2.01 MATERIALS A. Aggregates: Aggregates for bases shall be crushed stone, crushed slag, crushed gravel or natural gravel that conforms to the quality requirements of AASHTO M 147 except that the requirements for the ratio for the minus No. 200 sieve fraction to the minus No. 40 sieve fraction shall not apply. The require- ments for the Los Angeles wear test shall not apply to Class 1, 2 and 3. Aggre- gates for bases shall meet the grading requirements as called out in the Draw- ings. The liquid limit shall be as shown in the table and the plasticity index shall be<_6. • Utilities BRT Aggregate Base Course January 2012 02710-1 • • B. Gradations: Sieve Percentage by Weight Passing Square Mesh Sieves Designation LL < 35 LL < 30 Class Class Class Class Class Class Class 7 1 2 3 4 5 6 4 inch --- 100 --- --- --- --- --- 3 inch --- 95 - --- --- --- --- --- 100 2 1/2 inch 100 --- --- 100 --- --- --- 2 inch 95 - --- --- 100 --- --- --- 100 1 1/2 inch --- --- --- 90 - 100 --- --- 100 1 inch --- --- --- --- 95 - --- 100 100 3/4 inch --- --- --- 50 - --- 100 --- 90 No. 4 30 - --- --- 30 - 30 - 30 - --- 65 50 70 65 No. 8 --- --- --- --- --- 25 - 20 - 85 55 No.200 3-15 3-15 20 3-12 3-15 3-12 5-15 max. Note: Class 3 materials shall consist of bank or pit run material. 2.02 EQUIPMENT A. General: Equipment shall be capable of legally performing the work as de- scribed in this Specification. Equipment that is inadequate to obtain the results specified shall be replaced or supplemented as required to meet the require- ments of this Specification. Any equipment that is used in an improper manner may be cause for rejection of the work if in the opinion of the ENGINEER the work fails to meet the requirements of this specification. Equipment used for compaction shall be the rolling type, vibratory type, or com- bination of both types, and shall be of sufficient capacity to meet the compaction requirements herein. PART 3 EXECUTION 3.01 PREPARATION OF FOUNDATION A. The foundation shall be considered to be the finished earth subgrade, subbase course, or base course, as the case may be, upon which any subbase, base or surface course is to be constructed. • Utilities BRT Aggregate Base Course January 2012 02710-2 Preparation of foundation for construction of a subbase, base, or surface course shall • consist of the work necessary to restore, correct, strengthen or prepare the foundation to a condition suitable for applying and supporting the intended course. For aggregate base course roads and parking areas, the top six -inches of topsoil shall be stripped within the area to be aggregate surfaced. Following stripping of the topsoil, the upper 12 inches of the subgrade shall be scarified and com- pacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). On -site material may be used as accepted by the ENGINEER, for compacted fill for the aggregate base course. Fill shall be placed within 2% of optimum moisture content and compacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). Aggregate base course used as a foundation for pavements shall be placed on the sub - grade within two percent of optimum moisture and compacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). The top six inches of topsoil shall be stripped within the area to be aggregate surfaced. Following stripping of the topsoil, the upper 12 inches of the subgrade shall be scarified and compacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). On -site ma- terial may be used, as accepted by the ENGINEER, for compacted fill for the aggregate base course. Fill shall be placed within 2% of optimum moisture content and compacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). Devia- tions in aggregate base course under pavements of more than 1/4 inch in 10 feet, measured with a 10-foot straight edge, shall be corrected prior to pavement construc- tion. . The foundation shall be prepared and constructed such that it will have a uniform den- sity throughout. It shall be brought to the required alignment and cross section with equipment and methods adapted for the purpose. Upon completion of the shaping and compacting operations, the foundation shall be smooth, at the required density, and at the proper elevation and contour to receive the aggregate base course. After the specified compaction has been obtained, the subgrade under the curb, gutter, sidewalk and pavement shall be proof -rolled with a heavily loaded rubber tire roller, fully loaded water truck, or other approved equipment. Those areas which produce a rut depth of over inch or which crack the subgrade after pumping and rebounding shall be ripped, scarified, wetted or dried if necessary, and recompacted to the requirements for density and moisture at the CONTRACTOR'S expense. Where unsuitable material is encountered, the ENGINEER may require the CONTRACTOR to remove the unsuit- able materials and backfill to the finished grade with approved material. The completed subgrade shall be proof -rolled again after placement of approved material. Unless otherwise provided, all holes, ruts and other depressions in the foundation shall be filled with materials similar to those existing in the foundation. High places shall be excavated and removed to the required lines, grade and section. Base course material shall not be placed on a foundation that is soft, spongy, or one that is covered by ice or snow. Base course shall not be placed on a dry or dusty foun- dation where the existing condition would cause rapid dissipation of moisture from the base course material and hinder or preclude its proper compaction. Dry foundations shall have water applied and reworked and compacted as necesary. Utilities BRT Aggregate Base Course January 2012 02710-3 The ENGINEER shall direct the CONTRACTOR to make minor adjustments in the finish grade from that shown in the Drawings as may be necessary or desir- able to maintain the characteristics of a stabilized foundation by minimizing the amount of cutting into or filling. 3.02 EARTH SUBGRADE A. When the foundation is an earth subgrade it shall be prepared by removing all vegetation, excavating and removing materials, filling depressions, scarifying, shaping, smoothing and compacting to meet the required grade, section and density. Stones over six inches in greatest dimension shall be removed. 3.03 PLACEMENT A. The aggregate base course shall be constructed to the width and section shown in the Drawings. If the required compacted depth of base coarse exceeds six inches, the base shall be constructed in two or more layers of approximate equal thickness. The maximum compacted thickness of any one layer shall not exceed six inches. Each layer shall be constructed as far in advance of the succeeding layer as the ENGINEER may direct. The work shall, in general, proceed from the point on the project nearest the point of supply of the aggregate in order that the hauling equipment may travel over the previously placed material, and the hauling • equipment shall be routed as uniformly as possible over all portions of the previ- ously constructed courses or layers of the base course. The material shall be deposited on the soil foundation, or previously placed layer in a manner to minimize segregation and to facilitate spreading to a uniform layer of the required section. In the event that blending of materials is necessary to provide required gradation and properties of the material, and is done in the roadway, the same shall be accomplished by mixing the aggregate and blending material by means of blade graders, discs, harrows or other equipment to effect a uniform distribution and gradation throughout the finished mixture. Excessive mixing and grading that will cause segregation between the coarse and fine ma- terials is prohibited. 3.04 COMPACTION A. After a layer or course has been placed and spread to the required thickness, width and contour, it shall be compacted. If the material is too dry to readily at- tain the required density, it shall be uniformly moistened to the degree necessary during compaction operations for proper compaction. B. Compaction of each layer shall continue until the required density of Section 3.01 is reached. The surface of each layer shall be maintained during compaction operations in such a manner that a uniform texture is produced and aggregates firmly keyed. • Utilities BRT Aggregate Base Course January 2012 02710-4 All areas where proper compaction is not obtainable due to segregation of mate- rials, excess fines, or other deficiencies in the aggregate, shall be reworked as necessary or the material removed and replaced with aggregates that will meet this specification. The surface of each layer shall be kept true and smooth at all times. 3.05 MIXING A. General: Unless otherwise specified, the CONTRACTOR shall mix the aggre- gate by any one of the three following methods. Stationary Plant Method: Aggregate base course and water shall be mixed in an approved mixer. After mixing the aggregate shall be transported to the project site while it contains the proper moisture content and shall be placed on the road- bed by means of an approved spreader. 2: Travel Plant Method: After the material for each layer has been placed through an aggregate spreader or windrow sizing device, it shall be uniformly mixed by a travel- ing mixing plant. 3. Road Mix Method: After material for each layer has been placed, the materials shall be mixed while at an optimum moisture content by motor graders or other approved equipment until the mixture is uniform throughout. 3.06 SHOULDER CONSTRUCTION A. Shoulders shall be constructed with base course material to conform to the ele- vation and section shown in the Drawings. No equipment shall be used which by its design or through its manner of operation that will damage the pavement or curbs. Insofar as practicable, the base course material shall be placed directly on the shoulder area. Materials that are deposited outside the shoulder area, if not contaminated, shall be recovered and placed within the required limits. The CONTRACTOR will not be compensated for materials not recovered as deter- mined by the ENGINEER. Materials shall not be deposited on the pavement or surfacing during placing unless specifically permitted by the ENGINEER. The base course material as placed shall be spread and compacted to the re- quired density in layers not exceeding six inches in compacted thickness. Any material inadvertently placed on the pavement shall be broomed from the pave- ment. The result shall not effect a change in the gradation of the shoulder mate- rial. END OF SECTION IsUtilities BRT Aggregate Base Course January 2012 02710-5 • • • SECTION 02722 WASTEWATER COLLECTION SYSTEM PART 1-GENERAL 1.01 DESCRIPTION A. This section covers the installation and testing of sanitary sewer lines plus the furnishing and installation of manhole materials, and other appurtenances. 1.02 QUALITY ASSURANCE A. Lay pipe and set manhole inverts true to line and grade shown on Drawings. Under no circumstances shall pipe be laid which results in a level invert, reverse sloping invert, or a grade flatter than shown on the Drawings. 1.03 SUBMITTALS A. Certification: Submit manufacturer's certification that products meet requirements of referenced specifications. B. Shop Drawings: Submit shop drawing on all materials specified. 1.04 JOB CONDITIONS A. Use effective measures to prevent foreign material from entering the pipe. B. Do not place debris, tools, clothing, or other materials in the pipe. C. Close the open end of any pipe with a plug, or cap, to prevent the entry of foreign material or water into the pipe. D. Use effective measures to prevent the uplift or floating of the line prior to completion of the backfilling operation. PART 2-PRODUCTS 2.01 PIPE MATERIALS A. Type. 1. PVC Non -Pressure Pipe: Reference Section 02622. B. Stubouts. Utilities BRT January 2012 1. All stubouts shall meet the requirements of Section 02622. 02722-1 Wastewater Collection System • 2.02 MANHOLE MATERIALS A. Precast Bases (Sanitary Sewer) 1. Precast base and first barrel section monolithic, conformance ASTM C478, Type II cement. 2. Shall meet HS 20-44 traffic loading specifications and 300 PSF surcharge load. 3. Pipe penetration gaskets. a. Kor-N-Seal, Dukor Company b. PS-10, Press Seal Gasket Corp. C. A-Lok, A-Lok Corp. d. Lock Joint Flexible Manhole Sleeve, Interpace Corp. e. Or approved equal. 4. Invert a. Material: reference Section 03310 —Structural Concrete Type II. b. Compressive Strength: 4000 psi at 28 days. 5. Reference Drawings for type of base required. B. Cast -In -Place Bases 1. Shall meet the requirements of Section 03310 — Structural Concrete Type II. 2. Pipe penetration gaskets. a. Indiana Seal — Manhole Adapter b., Standard "O"-ring gasket C. Or approved equal. 3. Reference Drawings for type of base required. C. Barrels, Cones, and Grade Rings 1. Material: Precast Concrete, ASTM C478. 2. Cement: Type II. 3. Manhole joints shall be made using male and female ends so that when assembled they make a continuous, uniform, and watertight manhole. D. Mortar 1. One part Portland Cement, ASTM C150, Type II. 2. Two parts sand, ASTM C144. • 3. '/z part hydrated lime, ASTM C207, Type S. Utilities BRT Wastewater Collection System January2012 02722-2 SECTION 00500 AGREEMENT FORMS 00525 Work Order, Notice of Award, and Bid Schedule 00525-1 00530 Notice to Proceed 00530-1 00600 Bonds and Certificates 00600-1 00610 Performance Bond 00610-1 — 00610-2 00615 Payment Bond 00615-1 — 00615-2 00630 Certificate of Insurance 00630-1 00635 Certificate of Substantial Completion 00635-1 00640 Certificate of Final Acceptance 00640-1 00650 Lien Waiver Release (CONTRACTOR) 00650-1 — 00650-2 00651 Lien Waiver Release (SUBCONTRACTOR) 00651-1 — 00651-2 00660 Consent of Surety 00660-1 • 00670 Application for Exemption Certificate 00670-1 — 00670-2 CONDITIONS OF THE CONTRACT 00800 Supplementary Conditions 00800-1 — 00800-8 00900 Addenda, Modifications and Payment 00900 00950 Work Order Change Order 00950-1 00960 Application for Payment 00960-1 — 00960-4 *Utilities BRT Agreement Forms January 2012 00500-1 u SECTION 00650 • LIEN WAIVER RELEASE (Contractor) TO: City of Fort Collins, Colorado (OWNER) FROM: Connell Resources. Inc. (CONTRACTOR) PROJECT: Utilities BRT Phase 2 1. The CONTRACTOR acknowledges having received payment, except retainage from the OWNER for all work, labor, skill and material furnished, delivered and performed by the CONTRACTOR for the OWNER or for anyone in the construction, design, improvement, alteration, addition or repair of the above described project. 2. In consideration of such payment and other good and valuable consideration, the receipt and adequacy of which are hereby acknowledged, the CONTRACTOR voluntarily waives all rights, claims and liens, including but not limited to, mechanic's liens, Miller Act claims (40 U.S.C.A. 270 a and b), stop notices, equitable liens and labor and material bond rights which the CONTRACTOR may now or may afterward have, claim or assert for all and any work, labor, skill or materials furnished, delivered or performed for the construction, design, improvement, alteration, addition or repair of the above described project, against the OWNER or its officers, • agents, employees or assigns, against any fund of or in the possession or control of the OWNER, against the project or against all land and the buildings on and appurtenances to the land improved by the project. 3. The CONTRACTOR affirms that all work, labor and materials, furnished, delivered or performed to or for the construction, design, improvement, alteration, addition or repair of the project were furnished, delivered or performed by the CONTRACTOR or its agents, employees, and servants, or by and through the CONTRACTOR by various Subcontractors or materialmen or their agents, employees and servants and further affirms the same have been paid in full and have released in full any and all existing or possible future mechanic's liens or rights or claims against the project or any funds in the OWNER'S possession or control concerning the project or against the OWNER or its officers, agents, employees or assigns arising out of the project. 4. The CONTRACTOR agrees to defend and hold harmless the OWNER, the lender, if any, and the Surety on the project against and from any claim hereinafter made by the CONTRACTOR'S Subcontractors, materialmen, employees, servants, agents or assigns against the project or against the OWNER or its officers, employees, agents or assigns arising out of the project for all loss, damage and costs, including reasonable attorneys fees, incurred as a result of such claims. 5. The parties acknowledge that the description of the project set forth above constitutes and adequate description of the property and improvements to which this Lien Waiver Release pertains. It is further acknowledged that this Lien Waiver Release is for the benefit of and may be relied upon by the OWNER, the lender, if any, and Surety on any labor and material bonds for the project. Utilities BRT Lien Waiver Release (Contractor) January 2021 00650-1 • E. Grout 1. Pre -mixed: Master Builders "Set Grout", Sika "Grout 212". F. Ring and Cover 1. Standard a. Nominal size: 24" in diameter. b. Grey iron: ASTM A48, with asphalt varnish coat applied at foundry. C. Pattern: The word "SEWER" shall be cast in cover. d. Bearing Surfaces: Machined, required for pavement and pedestrian locations, knobby (type K) pattern. e. Castings shall be free from holidays. f. Heavy-duty traffic lid required in all locations. g. Pick hole: Slotted. h. Manufacturers i. Deeter Foundry, Inc., Model 1258. ii. Neenan R1706, w/type K cover pattern iii. Or equal. G. Polypropylene Steps is 1. M.A. Industries, Model PS2-PF. 2. Or equal. H. Pre -formed Plastic Gaskets 1. Rope type 2. Acceptable Manufacturers. a. "Rub'r-Nek:, K.T. Snyder Co. b. "Kent Seal", Hamilton -Kent Manufacturing Co. C. GS #79, 44, or 4, General Sealants. d. ConSeal, CS202. e. Or equal. f. "Ram-Nek" is not acceptable. 3. Two gaskets are required per joint for vacuum testing. 4. Manufacture's approved primer required on both surfaces of manhole joints. 5. Diameter: a. 1-1/2 inch for 48 inch manholes b. 2 inch for 60 inch manholes and larger • I. Warning signs Utilities BRT Wastewater Collection System January 2012 02722-3 • 1. The entrance to every manhole shall be fitted with a permanently affixed, plastic warning sign located between the two top steps against the wall, with the inscription "CAUTION - VENTILATE BEFORE ENTERING' in clear, large lettering. The sign shall be attached to the concrete with 4 Type 316 stainless steel screws and anchors. 2. Sign supplier. a. Seton Nameplate Corporation b. W. H. Brady Company C. Or equal. J. Plugs and Caps 1. Plugs or stoppers consisting of a disk of concrete, at least nine - sixteenths (9/16) of an inch thick, or P.V.C. plugs or stoppers shall be furnished for all temporary or permanent stub -outs and all unused branch pipes. The size of the stopper shall be determined by the size of the pipe in which it is installed. PART 3 - EXECUTION 3.01 PREPARATION • A. Perform excavation in accordance with Section 02225, Trenching, Bedding, and Backfill. 3.02 PIPE INSTALLATION A. Pipe Laying 1. Begin pipe laying at the lowest point, unless otherwise approved by Engineer, and install the pipe with the spigot ends pointing in the direction of flow. 2. Lay pipe true to line and grade. 3. As each length of pipe is placed in the trench, complete the joint in accordance with the applicable pipe material specification and adjust the pipe to the correct line and grade. Make adjustments by scraping away or filling pipe bedding under the body of the pipe, and not by wedging or blocking up the bells. 4. Secure the pipe in place with the specified bedding tamped under and around the pipe except at the joints. Do not use mechanical compacting equipment in the zone above the horizontal centerline of the pipe and below a plane 1 foot above the top of the pipe. Do not walk on small diameter pipe or otherwise disturb pipe after the jointing has been completed. • B. Contractor shall arrange delivery of pipe and bedding material so as to only save Utilities BRT Wastewater Collection System January 2012 02722-4 • enough on the roads to complete the work. Large stockpiles of equipment and material will not be permitted on the road right-of-ways. C. Where shown on the Drawings a piece of pipe of the proper size shall be built into the manhole where future laterals may be connected. This pipe shall be sealed with a plug at its outer end and an invert shall be built into each manhole for such lateral connections. D. The physical connection to the existing sewer system shall be plugged until the sewer has been completed to the satisfaction of the Engineer. 3.03 WATER LINE CROSSINGS A. Where sewer lines cross water mains, and the sewer is above the water main or less than 18 inches clear distance vertically below the water main, construct the crossing using one length of pipe, PVC, at least 18 feet long centered over or under the water main. Use flexible couplings when jointing two pipes of dissimilar materials or two pipes with different outside diameters and encase in concrete. B. In lieu of the above, Contractor may, upon approval of the Engineer, encase the sewer pipe with reinforced concrete at least 6 inches thick at all locations within 10 feet either side of the water line. Minimum reinforcement shall consist of a No. 5 bar placed at each corner of section tied with No. 3 bars at 3-foot centers. iC. Provide suitable backfill or other structural protection to preclude settling or failure of the higher pipe. D. The center of the sewer line pipe shall be centered under the waterline. 3.04 MANHOLE CONSTRUCTION A. Construct manhole at locations indicated on the Drawings or otherwise designated by Engineer to accommodate field conditions. Manhole size is indicated on the Drawings. B. Invert channels shall be smooth and conform to the details shown on the Drawings. Changes in direction of flow shall be made with a smooth curve having as large a radius as the manhole will permit. Terminate pipe flush with interior manhole wall and construct transitions smooth and of proper radius for uninterrupted flow. In no case shall the invert flow section through the manhole be greater than that of the outgoing pipe. Finish invert prior to adding any riser sections to the base. Construct top of bench to match highest pipe crown or as shown on the Drawings. C. Set each manhole riser section plumb. Use sections of various heights to bring ring and cover to grade. • D. Join manhole sections using preformed flexible plastic gaskets on both interior Utilities BRT Wastewater Collection System January 2012 02722-5 • E • and exterior shiplaps unless otherwise noted on Drawings. All joint surfaces shall be clean, dry, and warm during installation. E. Fill all lifting holes and other imperfections with grout. Neatly grout the inside and outside of all joints. F. Install rings and covers above cone of the manhole. Set ring in a full bed of mortar, and encase in mortar around the entire perimeter, except in pavement areas. G. Do not preheat pre -formed plastic gasket material with a direct flame. Preheat the material by other means until it is pliable. H. Attach warning signs to each manhole between the top two steps and against the wall. 3.05 FIELD QUALITY CONTROL A. Sewer shall meet the requirements of the following tests. Furnish all equipment, labor and incidentals necessary and conduct tests in the presence of Engineer. 1. Air tests of individual pipe joints and alignment tests shall be used to test the sanitary sewer pipeline. 2. Vacuum tests and leakage tests shall be used to test the sanitary sewer manholes. B. Alignment Tests 1. Engineer or Owner may lamp each section of sewer between manholes to determine whether any displacement of the pipe has occurred. Provide suitable assistants to help. 2. Repair poor alignment, displaced pipe, or other defects discovered. C. Air Tests 1. Where no service line connections exist between manholes, use the following procedure. a. The Contractor shall perform these tests with suitable equipment specifically designed for air testing sewers. A suitable gauge shall be used for readings not to exceed 15-pounds/square inch (PSI) maximum reading. The gauge shall be located at the surface. Flush and clean the sewer line prior to testing in order to wet the pipe surfaces and produce more consistent results. Plug and brace all openings in the main sewer line and the upper connections. Check all pipe plugs with a soap solution to detect any air leakage. If leaks are found release the air pressure, eliminate the leaks and start the test procedure over again. b. The line shall be plugged at each manhole with pneumatic plugs. Low pressure air shall be introduced into the plugged line until the Utilities BRT Wastewater Collection System January 2012 02722-6 • internal pressure reaches four (4.0) p.s.i.g. greater than the average back pressure of any ground water pressure that may submerge the pipe. At least two (2) minutes shall be allowed for the air temperature to stabilize before readings are taken and the time is started. C. If the time shown in Table 1 for the designed pipe size and length elapses before the air pressure drops 0.5 PSIG; section undergoing test shall be presumed to be free of defects. The test may be discontinued once the prescribed time has elapsed even through the 0.6 PSIG drop has not occurred. d. Brace all plugs sufficiently to prevent blowouts and vent the pipeline completely before attempting to remove the plugs.. e. Provide pressurizing equipment with a relief valve set at 5 psi to avoid over pressurizing and damaging an otherwise acceptable line. f. All pipelines shall be tested for compliance with the specifications. If leaks are discovered, they shall be repaired by the Contractor as part of the work of laying this pipe and appurtenances and approved by the Engineer. g. All equipment and appurtenances shall be repaired or replaced and the tests repeated at the Contractor's expense until the pipe, appurtenances and equipment are in satisfactory compliance with these Contract Documents in the judgement of the Engineer. Table 1 Pipe Dia. in 100' 150' 200' 250' 300' 350' 400' 450' 500' >500' 8 3:47 3:47 3:47 3:47 3:48 4:26 5:04 5:42 6:20 0.760 L 12 5:40 5:40 5:42 7:08 8:33 9:58 11:24 12:50 14:15 1.709 L 15 7:05 7:05 8:54 11:08 13:21 15:35 17:48 20:02 22:16 2.671 L 18 8:30 9:37 1 12:49 1 16:01 1 19:14 1 22:26 1 25:38 28:51 32:03 3.846 L 21 9:55 1105 17727 21:49 26:11 30:32 34:54 39:16 43:38 5.235 L 24 11:24 17:57 22748 28:30 34:11 39:53 45:35 51:17 56:59 6.837 L 27 14:25 21:38 28:51 36:04 43:16 50:30 57:42 64:54 72:07 8.653 L 2. Where service line connections exist between manholes, only testing of individual pipe joints is required. a. Low pressure air shall be slowly introduced at each joint. Introduce air until the internal pressure reaches 4.0 PSIG greater than the average back pressure of any groundwater above the pipe, as shown in the soils report covering the area; but not greater than 9.0 PSIG. b. Duration of test per joint shall be 5 minutes. Duration of test shall be the same for all pipe sizes. Utilities BRT Wastewater Collection System January 2012 02722-7 C. If air pressure drop is less than 0.5 PSIG , joint undergoing test shall be presumed to be free of defects. D. Vacuum Testing Manholes shall be vacuum tested after assembly and prior to backfilling. a. Care shall be taken to effect a seal between the vacuum base and the manhole rim. Pipe plugs shall be secured to prevent movement while the vacuum is drawn. b. A vacuum of 10 inches of mercury shall be drawn. The time for the vacuum to drop to 9 inches of mercury shall be recorded. C. Acceptance shall be defined as when the time to drop to 9 inches meets or exceeds the following: Diameter Time to Drop 1" Hq 4 ft. 60 seconds 5 ft. 75 seconds 6 ft. 90 seconds 8 ft. 120 seconds d. If the manhole fails the test, make necessary repairs. Repairs and repair procedures must be acceptable to Engineer. e. If preformed plastic gaskets are pulled out during the vacuum test, the manhole shall be disassembled and the gaskets shall be isreplaced. E. Manholes and pipelines shall not have any visible leaks or damp spots. F. Repair and retest lines and manholes that fail tests until satisfactory results are obtained. G. Camera inspection will be done by the Owner on all sewers. Sewers must pass camera inspection prior to acceptance. 3.07 TV CAMERA INSPECTION A. Owner will, at its own expense, inspect the new sewer lines using a TV camera. B. Displaced joints or pipe or other defects resulting in poor workmanship shall be corrected by the Contractor. TV inspection will be scheduled again after such repairs have been made. C. TV inspection will occur twice: once upon completion and again prior to the end of the guaranty period. 3.08 DAMPPROOFING A. All manhole exteriors shall be dampproofed in accordance with Section 07900, the entire depth. Utilities BRT Wastewater Collection System January 2012 02722-8 9 3.09 CLEANING A. Prior to Substantial Completion remove all accumulated construction debris, rocks, gravel, sand, silt and other foreign material from the sewer system. This shall be accomplished with a sewer jet rodding rig. No mechanical rodding or bucketing equipment will be permitted. B. Upon final inspection if any foreign matter is present in the system, flush and clean the sections of the line as required. END OF SECTION Utilities BRT Wastewater Collection System January 2012 02722-9 SECTION 02770 • SIDEWALK, CURB AND GUTTER, AND MISCELLANEOUS CONCRETE PART 1-GENERAL 1.01 SECTION INCLUDES A. Concrete work shall consist of air entrained Portland Cement concrete constructed on a prepared subgrade in accordance with these Specifications. The completed work shall conform to the thicknesses and typical cross -sections shown on the Drawings. The completed work shall conform to the lines and grades shown on the Drawings or to those established by the ENGINEER at the job site. 1.02 RELATED SECTIONS A. Section 02240 — Water Control and Dewatering B. Section 02315 — Excavation and Embankment C. Section 02225 —Trenching, Bedding and Backfill 1.03 SUBMITTALS A. The CONTRACTOR shall cooperate with the ENGINEER in obtaining and • providing samples of all specified materials. The CONTRACTOR shall submit certified laboratory test certificates for all items required in this section, including a mix design for concrete. 1.04 PROJECT REQUIREMENTS A. The CONTRACTOR shall submit batch tickets for each load of concrete. Tickets shall show weight of all materials and additives used in each batch. PART 2-PRODUCTS 2.01 MATERIALS A. Concrete shall conform to the following requirements: 28-Day Field Compressive Strength 3500 psi Cement/Fly Ash 600 lbs./cu. yd. Max. Water/Cement Ratio 0.53 Air Content % Range 5-8 Maximum Slump 4" Fine Aggregate (max. % of total Aggregate) 50% This material shall consist of a mixture of coarse and fine aggregates, Portland cement, water and other materials or admixtures as required. The type of cement • Utilities BRT Sidewalk, Curb, Gutter and Miscellaneous Concrete January 2012 02770-1 shall be Type I, II, or 1/II unless sulfate conditions dictate otherwise. If sulfate conditions exist, Type V cement shall be used. • B. Concrete Aggregates: The grading and composition requirements for coarse and fine aggregates for concrete shall conform to the following tables. COARSE AGGREGATES FOR PORTLAND CEMENT CONCRETE Sieve Size or Percent Passing or Test Procedure Test Requirement 1 Inch 100 3/4 Inch 90-100 3,8 Inch 20-55 No. 4 0-10 No. 8 0-5 % Wear 45, Max. Clay Lumps, Friable Particles, % 2.0, Max. Coal & Lignites, % 0.5, Max. Sodium Sulfate Soundness % 12. Max. FINE AGGREGATES FOR PORTLAND CEMENT CONCRETE Sieve Size or Percent Passing or • Test Procedure Test Requirement 3,8 Inch 100 No. 4 95 - 100 No. 16 45-80 No. 50 10 - 30 No. 100 2 - 10 No. 200 3, Max. Friable Particles, % 1.0, Max. Coal & Lignite, % 1.0, Max. Deleterious Material (AASHTO T 112),% 3, Max. Sand Equivalent (AASHTO T 176),% 80, Min. Fineness Modules 2.50 - 3.50 Sodium Sulfate Soundness, % 20.0, Max. C. Coarse Aggregate for Concrete: Coarse aggregates shall conform to the requirements of AASHTO M 80, except that the percentage of wear shall not exceed 45 when tested in accordance with AASHTO T 96. Coarse aggregate shall conform to the grading in above table. D. Fine Aggregate for Concrete: Fine aggregates shall meet Colorado Department of Highways Section 703.01 requirements and gradation as shown above. Fine aggregate for concrete shall Utilities BRT Sidewalk, Curb, Gutter and Miscellaneous Concrete January 2012 02770-2 conform to the requirements of AASHTO M 6. The amount of deleterious • substances removable by elutriation shall not exceed 3% by dry weight of fine aggregate when tested in accordance with AASHTO T 11, unless otherwise specified. The minimum Sand Equivalent, as tested in accordance with AASHTO T 176 shall be 80, unless otherwise specified. The Fineness Modules shall not be less than 2.50 nor greater than 3.50, unless otherwise approved. E. Fly Ash and Water: Upon approval based on a satisfactory trial mix, the CONTRACTOR shall have the option of substituting approved fly ash for Portland cement, up to a maximum of 20 percent by weight. The total weight of cement and fly ash shall not be less than the specified mix design. 1. Fly ash for concrete shall conform to the requirements of ASTM C 618, Class C or Class All chemical requirements of ASTM C 618 Table 1-A shall apply with the exception of footnote A. Class C fly ash will not be permitted where sulfate resistant cement is required. The CONTRACTOR shall submit certified laboratory test results for the fly ash. Test results that do not meet the physical and chemical requirements may result in the suspension of the use of fly ash until the corrections necessary have been taken to insure that the material meets the specifications. 2. Water used in mixing or curing shall be clean and free of oil, salt, acid, alkali, sugar, vegetable, or other substance injurious to the finished • product. Water will be tested in accordance with, and shall meet the suggested requirements of AASHTO T 26. Water known to be of potable quality may be used without test. Where the source of water is relatively shallow, the intake shall be so enclosed as to exclude silt, mud, grass, or other foreign materials. F. Concrete Curing Materials and Admixtures 1. Curing Materials: Curing Materials shall conform to the following requirements as specified: Burlap Cloth made from Jute or Kenaf: AASHTO M 182 Liquid Membrane -Forming Compounds Curing Concrete: ASTM C309 Type II, Class B. Sheet Materials for Curing Concrete: AASHTO M 171 Straw shall not be used for curing unless approved by the ENGINEER. 2. Air -Entraining Admixture: Air -entraining admixtures shall conform to the requirements of AASHTO M 154. Admixtures which have been frozen will be rejected. No chloride containing additives shall be permitted. 3. Chemical Admixtures: Chemical admixtures for concrete shall conform to the requirements of AASHTO M 194. Admixtures which have been frozen will be rejected. 4. Joint Fillers: The joint fillers shall be silicon or asphalt based and shall be submitted for approval as part of paragraph 1.03. iUtilities BRT Sidewalk, Curb, Gutter and Miscellaneous Concrete January 2012 02770-3 Signed this day of CONTRACTOR By: Title: ATTEST: Secretary STATE OF COLORADO ) )ss. COUNTY OF LARIMER ) Subscribed and sworn to before me this By • Witness my hand and official seal. My Commission Expires: Notary Public Utilities BRT January 2021 20 day of .20 Lien Waiver Release (Contractor) 00650-2 PART 3 - EXECUTION • 3.01 SUBGRADE PREPARATION A. The subgrade shall be excavated or filled to the required grades and lines. All soft, yielding, or otherwise unsuitable material shall be removed and replaced with suitable material with the ENGINEER's approval. Filled sections shall be compacted and compaction shall extend a minimum of six inches outside the form lines. The moisture content of the subgrade shall be brought within +/- 2% of optimum moisture content and compacted to 95% of the maximum standard Proctor density (ASTM D698) for subgrade materials classified as A-4 through A-7 or 95% of modified proctor density for materials classified as A-1 through A-3. 3.02 CONCRETE PLACEMENT A. Concrete transported in truck mixers or truck agitators shall be delivered to the site of the work and completely discharged within a period of ninety (90) minutes after the cement comes in contact with the mixing water or with the combined aggregates containing free moisture in excess of 2% by weight. The concrete shall be placed either by an approved slip form/extrusion machine, by the formed method, or by a combination of these methods. The subgrade shall be conditioned to provide a uniformly moist surface when concrete is placed. 3.03 MACHINE PLACEMENT A. The slip form/extrusion machine shall be so designed to place, spread, consolidate, screed, and finish the concrete in one complete pass in such a manner that a minimum of hand finishing will be necessary to provide a dense and homogenous concrete section. The machine shall shape, vibrate, and/or extrude the concrete for the full width and depth of the concrete section being placed. It shall be operated with as nearly a continuous forward movement as possible. All operations of mixing, delivery, and spreading concrete shall be so coordinated as to provide uniform progress, with stopping and starting of the machine held to a minimum. 3.04 FORMED METHOD A. The vertical face of previously sawed and adjacent asphalt pavement may NOT be used as a forming surface. The CONTRACTOR shall use forms on front and back of all curb and gutter, sidewalks and crosspans. The forms shall be of metal or other suitable material that is straight and free from warp, having sufficient strength to resist the pressure of the concrete without displacement and sufficient tightness to prevent the leakage of mortar. Flexible or rigid forms of proper curvature may be used for curves having a radius of 100 feet or less. Division plates shall be metal. Where directed by the ENGINEER the CONTRACTOR shall use a thin metal back form to preserve landscaping, sprinklers, etc. Form must be straight and rigid and must be approved by the ENGINEER prior to use on project. • Utilities BRT Sidewalk, Curb, Gutter and Miscellaneous Concrete January 2012 02770-4 The front and back forms shall extend for the full depth of the concrete. All of the . forms shall be braced and staked so that they remain in both horizontal and vertical alignment until their removal. No wooden stakes will be allowed. They shall be cleaned and coated with an approved form -release agent before concrete is placed against them. The concrete shall be deposited into the forms without segregation and then it shall be tamped and spaded or mechanically vibrated for thorough consolidation. Low roll or mountable curbs may be formed without the use of a face form by using a straight edge and template to form the curb face. When used, face forms shall be removed as soon as possible to permit finishing. Front and back forms shall be removed without damage to the concrete after it has set. 0 • Should the removal of adjacent asphalt pavement be required beyond that shown in the asphalt patch detail to properly correct failed concrete sections, the CONTRACTOR shall remove and replace said asphalt pavement to such an extent as to provide a smooth repair. The ENGINEER shall be notified prior to commencing any additional asphalt removal. 3.05 FINISHING A. The plastic concrete shall be finished smooth by means of a wood float and then it shall be given final surface texture using a light broom or burlap drag. Concrete that is adjacent to forms and formed joints shall be edged with a suitable edging tool to the dimensions shown on the Drawings. 3.06 JOINTING A. Contraction Joints: Transverse weakened -plane contraction joints shall be constructed at right angles to the curb line at intervals not exceeding 10 feet for curb and gutter or 5 feet for sidewalk. Joint depth shall average at least one- fourth of the cross-section of the concrete. Contraction joints may be sawed, hand -formed, or made by 1/8 inch thick division plates in the form work. Sawing shall be done early after the concrete has set to prevent the formation of uncontrolled cracking. The joints may be hand -formed either by (1) using a narrow or triangular jointing tool or a thin metal blade to impress a plane of weakness into the plastic concrete, or (2) inserting 1/8 inch thick steel strips into the plastic concrete temporarily. Steel strips shall be withdrawn before final finishing of the concrete. Where division plates are used to make contraction joints, the plates shall be removed after the concrete has set and while the forms are still in place. B. Expansion Joints: Expansion joints shall be constructed at right angles to the curb line at immovable structures and at points of curvature for short radius curves. Filler material for expansion joints shall be silicon or asphalt based and shall be submitted for approval according to Section 1.03 and shall be furnished in a single 1/2 inch thick piece for the full depth and width of the joint. Utilities BRT January 2012 Expansion joints in a slip formed curb or curb -and -gutter shall be constructed with an appropriate hand tool by raking or sawing through partially set concrete for the full depth and width of the section. The cut shall be only wide enough to Sidewalk, Curb, Gutter and Miscellaneous Concrete 02770-5 permit a snug fit for the joint filler. After the filler is placed, open areas adjacent • to the filler shall be filled with concrete and then troweled and edged. The CONTRACTOR may choose to place the filler and pour the concrete around it. Alternately, an expansion joint may be installed by removing a short section of freshly extruded curb -and -gutter immediately, installing temporary holding forms, placing the expansion joint filler, and replacing and reconsolidating the concrete that was removed. Contaminated concrete shall be discarded. Construction joints may be either butt or expansion -type joints. Curbs or combined curbs and gutters constructed adjacent to existing concrete shall have the same type of joints as in the existing concrete, with similar spacing; however, contraction joint spacing shall not exceed 10 feet. 3.07 PROTECTION A. The CONTRACTOR shall always have materials available to protect the surface of the plastic concrete against rain. These materials shall consist of waterproof paper or plastic sheeting. For slip form construction, materials such as wood planks or forms to protect the edges shall also be required. Concrete damaged by rain shall be required to be removed and replaced at the CONTRACTOR's expense. Concrete being placed in cold weather during which the temperature may be expected to drop below 35 degrees F., shall be suitably protected to keep the concrete from freezing until it is at least 10 days old or as directed by the ENGINEER. Concrete injured by frost action shall be required to be removed 40 and replaced at the CONTRACTOR's expense. The CONTRACTOR will be responsible for correcting any vandalism or defacement (graffiti) that occurs on the concrete prior to final acceptance. 3.08 CURING A. Concrete shall be cured for at least 7 days after placement to protect against loss of moisture, rapid temperature change, and mechanical injury prior to any overlay or reconstruction work. Moist burlap, waterproof paper, white polyethylene sheeting, white liquid membrane compound, or a combination thereof may be used as the curing material. Membrane curing shall not be permitted in frost -affected areas when the concrete will be exposed to deicing chemicals within 30 days after completion of the curing period. 3.09 BACKFILLING A. The spaces in front and back of curbs shall be refilled with suitable material to the required elevations after the concrete has set sufficiently. The fill material shall be thoroughly tamped in layers. .3.10 TOLERANCE Utilities BRT Sidewalk, Curb, Gutter and Miscellaneous Concrete January 2012 02770-6 A. Forms shall not deviate from true line by more than ''/4-inch at any point. B. Mixed concrete shall be not less than 50°F, nor more than 80OF at the time of placing it in forms unless otherwise directed. C. If air temperature is 350F or less at the time of placing, the ENGINEER will require water and/or aggregate heated to not less than 70°F, or more than 150'F. D. Finished joints shall not deviate more than '%-inch in the horizontal alignment from a straight line. E. Any localized humps and or depressions greater than %4-inch will require removal and replacement of the work in question. F. No ponding of water greater than 3/8-inch shall be allowed. G. Combination curb, gutter and walk and/or vertical curb and gutter flowline depth shall not vary from adopted standards by more than +1/2-inch, measured vertically from the top of curb to the gutter invert. H. Pedestrian walks shall have a minimum of 2.0% and a maximum of 2.5% slope toward the roadway. I. Contraction and construction joints shall be placed at the standard spacing of 10 feet in curb, gutter, sidewalks, crosspans, trickle channel, etc. A minimum spacing of 5 feet will be allowed for repairs. J. Heave or settlement of sidewalk, relative to separate curb pour, greater than '/- inch shall be cause for corrective action. K. At the time of final acceptance inspection, the repair of all cracks will be completed. 1. Cracks that are less than '/4-inch wide, exhibit no horizontal or vertical shifting, and do not meet the conditions in 2, 3, and 4 below may, at the discretion of the OWNER, be sealed by routing approximately'/4-inch to 1-inch deep by'% -inch wide and filling with Sikaflex 1-A or equivalent. If the OWNER feels the cracks have compromised the service life of the concrete, the CONTRACTOR shall remove and replace the cracked concrete at his expense. 2. Any crack that extends through a joint shall require removal and replacement of the entire cracked area. 3. Any longitudinal cracked section of concrete will require complete removal and replacement of that section between joints. 4. Repair action for hairline cracks as determined in 1 above may be waived at the discretion of the OWNER. For the purpose of this section, a hairline crack is one that is reasonably immeasurable and without separation as determined by the ENGINEER. 3.11 QUALITY CONTROL Utilities BRT Sidewalk, Curb, Gutter and Miscellaneous Concrete January 2012 02770-7 • A. Concrete testing and testing laboratory services required shall conform to the following unless otherwise determined by the ENGINEER. Procedures Project Acceptance Test Project SectionTvpe of Test Frequency Sampling Testing GRADATION Sidewalks: 1/1000 sq yds CP 30 CP 31 or fraction thereof for each size aggregate of concrete placed Curbing: 1/2000 lineal feet or fraction thereof for each size aggregate of concrete placed MOISTURE 1 per day and as often CP 30 CP 60 CONTENT as needed for quality (FINE AGGREGATE) control MOISTURE 1 per day min. where CP 30 CP 60 CONTENT moisture content is greater (COARSE than +0.5% from SSD condition AGGREGATE) SLUMP The slump, air content and T 141 T 119 unit weight tests shall be carried out on the first truck of concrete for the daily placement and there- after in conformance with the following table: AIR CONTENT 1 set of tests for every T 141 T 152 1000 sy or fraction thereof T 199 of concrete placed YIELD AND 1 test (min) for every T 141 T 121 CEMENT day of concrete placement COMPRESSIVE Sidewalks: 1 set (4) of T 141 T 22 cylinders per 1000 square yards T 23 or fraction thereof of concrete placed per day Curbing: 1 set (4) of cylinders per 2000 lineal feet or fraction thereof of concrete placed per day Utilities BRT Sidewalk, Curb, Gutter and Miscellaneous Concrete January 2012 02770-8 0 0 Point of Acceptance: Gradation - Stockpile, belt, or bin Air Content - Mixer Discharge Prior to backfilling and after forms are removed, honeycombed, defective or damaged areas of concrete shall be repaired. Repairs shall be made within 7 days after the forms are removed. 3.12 CLEAN-UP A. The surface of the concrete shall be thoroughly cleaned upon completion of the work and prior to the substantial completion walk through, and the site left in a neat and orderly condition. END OF SECTION Utilities BRT Sidewalk, Curb, Gutter and Miscellaneous Concrete January 2012 02770-9 0 THIS PAGE INTENTIONALLY LEFT BLANK. 0 40 Utilities BRT Sidewalk, Curb, Gutter and Miscellaneous Concrete January 2012 02770-10 SECTION 02850 • PEDESTRIAN AND LIGHT VEHICLE BRIDGES PART 1-GENERAL 1.01 SECTION INCLUDES A. This section contains requirements for a fully engineered clear span bridge and shall be the minimum standards for design and construction. B. Clear span length and width of the bridge shall be as shown on the Drawings. 1.02 RELATED SECTIONS A. Section 02225 — Trenching, Bedding and Backfill B. Section 02240 — Water Control and Dewatering C. Section 02315 — Excavation and Embankment 1.03 QUALITY ASSURANCE A. Bridge shall meet the referenced standards as called for in the following paragraphs. • B. Bridge design shall be certified by a Registered Colorado Professional Engineer. 1.04 SUBMITTALS A. Submit complete shop Drawings to the ENGINEER for review. B. Submit manufacturer's certification of compliance with referenced standards. 1.05 PRODUCT DELIVERY AND HANDLING A. Coordinate delivery requirements with manufacturer. B. Comply with manufacturer's requirements for unloading, lifting, and placement. 1.06 DESIGN REQUIREMENTS A. Railing: Minimum height of 54" (top of truss top chord). B. Maximum horizontal opening in railing of 4 (four) inches. C. Loading Design: Uniform live load of 60 psf. Concentrated live load of 10,000 pounds vehicle weight on bridge plus thirty percent (30%) impact. Minimum wind load of 25 psf. Horizontal pressure as if enclosed surface. Railing load of 50 pounds per lineal foot of horizontal load. • Utilities BRT Pedestrian and Light Vehicle Bridges January 2012 02850-1 D. Mounting plates shall allow for thermal expansion. • E. All allowable design stresses shall be in compliance with the specifications of the design, fabrication, and erection of structural steel for buildings by the American Institute of Steel Construction AISCF and UBC. F. Sizes: Length: As shown on Drawings. Clear unobstructed inside width: As shown on Drawings. Vertical members shall be spaced 48" on center with odd panel dimensions divided between each end of the truss. Railings: Install for full length of bridge. Camber: Five percent (5%) of'/ of span (if required). Bridge to accommodate abutment elevations noted on the Drawings. All decking shall be secured to the bridge members along the centerline of the bridge with two screws per board. Nominal 2"x6" wood rub rails on inside of bridge shall be placed 32" above the top of the bridge deck. PART 2-PRODUCTS 2.01 FABRICATION A. General • 1. Workmanship, fabrication, and shop connections shall be in accordance with AWS and AISC specifications. 2. All welding shall be done by welders certified for AWS, DA structural welding requirements. 3. Welding electrodes for self -weathering, corrosion -resistant steel shall have the same weathering characteristics such as E5018 or equivalent. 4. All boldly exposed members shall have mill scale removed according to steel structures preparation specifications #6 Commercial Blast Cleaning SSPC-SP6-63. B. Materials 1. Metal Fabrication: Bridge to be fabricated from high strength low -alloy atmospheric corrosion -resistance ASTM A606 type 4 steel, self - weathering, (U.S.S. Cor Ten) ASTM A242 or ASTM A588 structural steel shapes and tubing (FY=50,000 psi.). Bolts and nuts shall be in accordance with specifications for structural joints using ASTM A325 or A490 bolts. Anchor bolts A307 or A36. E8018 series electrodes of equivalent for welding. Material thickness and design of member shall be fully engineered for the length and style of each bridge requirement specified. 2. Decking: Wood decking shall be naturally durable hardwood Ipe (Tabebuia Spp Lapacho Group). All planks shall be partially air dried to a moisture content of 15% to 20%, and shall be supplied S4S (surfaced four sides), E4E (eased four edges), with the edges eased to a radius of Utilities BRT Pedestrian and Light Vehicle Bridges January 2012 02850-2 1/8". Measured at 30% moisture content, the width and thickness shall • not vary from specified dimensions by more than ± 0.04 inches. All planks shall be supplied with the end sealed with "Anchorseaf' Mobil CER-M or an equal aquious wax log sealer. All planks shall be graded as FEQ-CAH (First Export Quality - Clear All Heart) grading rules, defined as follows: Lumber shall be graded both faces and both edges and shall be straight grained, maximum slope of grain to be 1:10. Lumber shall be parallel cut without heart centers or sapwood and shall be in sound condition, free from wormholes or knots. a. Allowable Imperfections are: All faces: Natural drying checks, Discoloration caused by weathering or chemical reaction, Bow or Spring which can be removed using normal installation methods and tools. b. Imperfections Not Allowed: Longitudinal heart cracks, Internal cracks, Firm or Soft sap wood, Splits, End splits, Ring shades, Fungi affects (blue to gray, brown to red, white to yellow, or incipient decay), Deformation (twisting or cupping) which cannot be removed using normal installation methods and tools. All planks shall meet or exceed the following mechanical properties (based on the 2" standard) as defined by the U.S. Forest Products Laboratory publications and testing data: MC% 12% 0 Modulus of Rupture Modulus of Elasticity Max. Crush Strength 22,360 psi 3,140,000 psi 13,010 psi Janka side hardness is 3680 lbs. at 12% moisture content Average air-dry density is 66 to.75 pcf. Basic specific gravity is 0.85 - 0.97. All planks shall be naturally fire resistant without the use of any fire resistant preservatives to meet NFPA Class A and UBC Class I. Planks shall be supplied that meet or exceed the Static Coefficient of Friction for both neolite and leather shoes in accordance with ASTM Test Method C1028-89. FORCE IN POUNDS SHOE MATERIAL DRY WET Neolite 0.73 0.69 Leather 0.55 0.79 For transverse wood decking, wheel loads shall be assumed to act on one plank only. The wheel loads shall be distributed on the plank along a length equal to the tire print width. The plank shall be designed for shear and bending in accordance with the support conditions and spacing. For design, the following unfactored allowable stresses shall be used: Allowable Bending = 3700 psi Allowable Shear = 320 psi Modulus of Elasticity = 3,000,000 psi • Utilities BRT January 2012 02850-3 Pedestrian and Light Vehicle Bridges SECTION 00651 • LIEN WAIVER RELEASE (Subcontractor) TO: Connell Resources. Inc. (CONTRACTOR) FROM: (Subcontractor) PROJECT: Utilities BRT Phase 2 The Subcontractor acknowledges having received payment, except retainage, from the CONTRACTOR for all work, labor, skill and material furnished, delivered and performed by the Subcontractor for the CONTRACTOR or for anyone in the construction, design, improvement, alteration, addition or repair of the above described project. 2. In consideration of such payment and other good and valuable consideration, the receipt and adequacy of which are hereby acknowledged, the Subcontractor voluntarily waives all rights, claims and liens, including but not limited to, mechanic's liens, Miller Act claims (40 U.S.C.A. 270 a and b), stop notices, equitable liens and labor and material bond rights which the Subcontractor may now or may afterward have, claim or assert for all and any work, labor, skill or materials furnished, delivered or performed for the construction, design, improvement, alteration, addition or repair of the above described project, against the CONTRACTOR or its officers, agents, employees or assigns, against the project or against all land and the buildings on and appurtenances to the land improved by the project. • 3. The Subcontractor affirms that all work, labor and materials, furnished, delivered or performed to or for the construction, design, improvement, alteration, addition or repair of the project were furnished, delivered or performed by the Subcontractor or its' agents, employees, and servants, or by and through the Subcontractor by various sub -subcontractors or materialmen or their agents, employees and servants and further affirms the same have been paid in full and have released in full any and all existing or possible future mechanic's liens or rights or claims against the project or against the CONTRACTOR or its officers, agents, employees or assigns arising out of the project. 4. The Subcontractor agrees to defend and hold harmless the CONTRACTOR, the lender, if any, and the Surety on the project against and from any claim hereinafter made by the Subcontractor's sub - subcontractors, materialmen, employees, servants agents or assigns against the project or against the CONTRACTOR or OWNER, lender or Surety or their officers, employees, agents or assigns arising out of the project for all loss, damage and costs, including reasonable attorneys fees, incurred as a result of such claims. 5. The parties acknowledge that the description of the project set forth above constitutes and adequate description of the property and improvements to which this Lien Waiver Release pertains. It is further acknowledged that this Lien Waiver Release is for the benefit of and may be relied upon by the CONTRACTOR, OWNER, the lender, if any, and Surety on any labor and material bonds forthe project. • Utilities BRT January 2012 Lien Waiver 00651-1 At time of installation, planks are to be placed tight together with no gaps. • Every plank must be attached with at least one fastener at each end. All fasteners to be zinc plated. Self -tapping screws or hex -head bolts, with a steel plank hold down, are to be used at the ends of planks. Self - tapping screws or carriage bolts are to be used as interior connection fasteners when required. Power actuated fasteners will not be allowed. Planks are to be drilled prior to installation of bolts and/or screws. In addition to at least one fastener at each end of every plank (typical for all installations), planks for bridges with widths of 72" to 143" shall be attached with a minimum of two fasteners at a location approximately near the center of the bridge width. Bridges wider than 143" are to have two fasteners located at a minimum of two interior stringer locations, approximately at the third points of the bridge width. Attachments at the ends of the planks may be modified as required when obstructions, such as interior safety system elements, prevent installation of the specified hold down system. C. MANUFACTURERS 1. Continental Bridges 1-800-328-2047 2. Big "R" Manufacturing 1-800-234-0734 3. Excel Bridges 1-800-548-0054 4. Bridge America 320-763-5600 5. Steadfast Bridges 1-800-749-7515 PART 3 — EXECUTION 11101 3.01 INSTALLATION A. Install bridge and decking per manufacturer's recommendations. Decking shall be "rattle proof' and installed to the greatest extent possible to prevent warping. Confirm that concrete has obtained sufficient strength before placement of steel structure. END OF SECTION . Utilities BRT Pedestrian and Light Vehicle Bridges January 2012 02850-4 SECTION 02900 • LANDSCAPE PLANTING PART 1 —GENERAL 1.01 SECTION INCUDES Furnish all labor, materials, supplies, equipment, tools and transportation, and perform all operations in connection with and reasonably incidental to complete installation of the planting and guarantee as shown on the drawings and as specified herein. The work shall include, but not be limited to the following: A. Procurement of all applicable licenses, permits, and fees. B. Ascertainment of utility locations prior to construction. C. Site inspection. D. Building of fences E. Planting of trees, shrubs, and turf, and seeding native areas. F. Soil Preparation and Fine Grading. G. Staking and guying of trees. H. Mulching of all trees. I. Cleanup, inspection, and approval. • J. Guarantee of all plantings. K. All work of every description mentioned in the Drawings and Specifications and/or Addenda thereto. 1.02 SUBMITTALS A. Direct submittals to the ENGINEER and receive approval in writing before work commences. Samples: As noted. 1.03 ADDITIONAL WORK A. Additional work shall be paid for at contract unit prices. If unit prices are not available, the work shall be paid for on a time and material basis or for an agreed to lump sum amount. 1.04 SUBSTITUTIONS A. No substitutions for specified materials will be accepted in the base bid. Alternative bid proposals, which propose material substitutions, may be submitted for consideration by the ENGINEER. Alternative proposals must be fully supported by • necessary documentation showing compatibility/comparability with specified Utilities BRT Landscape Planting January 2012 02900-1 with specified materials. • 1.05 PROTECTION OF EXISTING FEATURES A. Protect all existing site development including, but not limited to, existing buildings, equipment, underground utilities, walls, materials, trees, etc. Any existing site development damaged by willful or negligent acts of the CONTRACTOR or any of his employees shall be replaced or repaired at no expense to the OWNER and in a manner satisfactory to the ENGINEER before project acceptance is given. B. The above provision applies to on -site damage as well as to that which may occur to adjacent properties. C. Until the project has been accepted, erect and maintain shoring, barricades, guards, warning signs, and lights as necessary or required for the protection of the public, the work, and the workers. To the same ends, provide traffic control and institute side security measures, as needed. D. Precautions have been taken to assure accuracy and conformance of the construction documents with the design concept of the project. Nevertheless, the CONTRACTOR shall be responsible for confirming and correlating actual job site dimensions, for acquiring information that pertains solely to the fabrication process or to techniques of construction, and for coordinating the work with all other trades. E. Tree Protection Standards During Construction: • 1. Accidental Poisoning: During the construction stage, the CONTRACTOR shall not cause, or permit the cleaning of equipment or material, or the storage or disposal or waste material including, but not limited to, paints, solvents, asphalt, concrete, mortar, or any other material harmful to the life of a tree, within the root zone of each tree, or group of trees. 2. Root Pruning Specifications: When the cutting of tree roots is necessary, each final cut must be made as cleanly as possible for all roots over three (3) inches in diameter using the following method: a) The line of excavation will be drawn out and appropriate excavation equipment used to clear the area at least six inches in front of the actual finished excavation line. Roots can then be cut using tools such as axes, stump grinders or trenchers. b) Each root over three (3) inches in diameter will then be cut cleanly back to the final excavation line using a stump grinder operated by an experienced, licensed arborist. A sharp hand or bow saw is acceptable for roots under three (3) inches in diameter. Axes and trenchers do not cut roots cleanly and will not be used for final root cuts! 3. No damaging attachments, wires, signs, permits or other objects may be fastened by any means to any tree preserved on this project. • Utilities BRT Landscape Planting January 2012 02900-2 • The CONTRACTOR shall appoint a competent resident superintendent. The superintendent will be on site whenever the work is in progress. The superintendent shall not be replaced without notice to the ENGINEER. Workers shall be competent in performance of work they are assigned. 1.07 INSPECTIONS AND OBSERVATIONS A. Site Inspection: 1. General CONTRACTOR, Landscape CONTRACTOR & ENGINEER shall inspect site prior to being accepted by ENGINEER as complete and acceptable for the Landscape CONTRACTOR to proceed. 2. Beginning work of this section implies acceptance of existing conditions. B. Pre -Planting Observation of Materials: 1. ENGINEER will observe and approve plant material before planting. This observation may be either at the site, nursery or holding area, at the option of the ENGINEER. Materials planted prior to approval are subject to rejec- tion. Observation of materials may be sequenced by major planting areas to accommodate efficient planting operations. Acceptance of plant material at the nursery or holding area does not preclude rejection at the site. All re- jected materials must be removed from the site, replaced and reinspected before planting. • 2. All fertilizers, backfill, seed, mulches, and soil amendments will be reviewed at the site by the ENGINEER before they are used in planting operations. ENGINEER will check invoices to verify specified quantities have been delivered. C. Planting Observation: 1. The ENGINEER will approve the location of all trees/shrubs before digging for those plants occurs. 2. Inspection of turf/turf bed and grading shall occur before sodding and/or seeding. 3. The ENGINEER will check mulch, tree staking and tree wrapping where appropriate. D. Final Walk -Through: 1. The final walk-through will be performed at the completion of all planting operations under this contract. 2. At the time of the final walk-through, the Landscape CONTRACTOR shall have planting areas free of debris. Plant basins shall be in good repair. Debris and litter shall be cleaned up, and walkways, curbs, and roads shall be cleared of soil and debris. The inspection shall not occur until these conditions are met. 3. The ENGINEER will identify any deficiencies in the form of a punch list. • 4. The ENGINEER will give written notice of final acceptance when work has Utilities BRT Landscape Planting January 2012 02900-3 has been performed in compliance with the contract documents. • 5. Correct deficiencies within the first ten days of the final walk-through. Correct work in accordance with the contract documents at no cost to the OWNER. 6. Final acceptance will not be given until all deficiencies are corrected. The Landscape CONTRACTOR shall maintain site until final acceptance. 1.08 GUARANTEE AND REPLACEMENT A. Guarantee trees, shrubs, ground covers and other plant materials to root and thrive free from defects from any cause for two (2) years from date of final acceptance. B. The CONTRACTOR is not responsible for damage or death to plants from vandalism, fire, or hail, neglect by homeowner, or other similar circumstances beyond his control. C. Replace plants when they are no longer in a satisfactory condition as determined by the ENGINEER for the duration of the Guarantee Period. This includes plants that die back and loose the form and size originally specified, even though they have taken root and are growing after the die -back. 1. Make replacements within seven days of notification from ENGINEER. 2. Replace trees in the spring planting season only, unless approved other- wise. Remove dead plants within two days of notification. • D. All replacements shall be of the same kind and size as originally specified and shall be installed as described in the contract documents. Repairs and replacements shall be made at no expense to the OWNER. E. Guarantee shall apply to originally specified and installed plants and other landscape materials, and any replacements made during the Guarantee Period. 1.09 PLANTING TIME AND COMPLETION A. Plants shall be planted only when weather and soil conditions permit and in accordance with locally accepted practices, and as approved by the ENGINEER. B. Trees shall be planted in same growing season in which they were dug. PART 2 — PRODUCTS 2.01 QUALITY A. All materials used for construction shall be new and without flaws or defects of any type, and shall be the best of their class and kind. 2.02 HANDLING AND STORAGE A. Protect all materials used for construction from damage, deterioration, or loss of Utilities BRT Landscape Planting January 2012 02900-4 any kind while in storage and construction. 2.03 SOIL AMENDMENTS/FERTILIZERS/MULCHES/EDGING A. Topsoil: 1. Imported -- For new topsoil required to make grade or for use in planting operations, use friable natural sandy loam, similar to topsoil existing on the site. (Submit sample for approval). 2. In -Situ -- Soil in -place on the site, such as tree pit excavation, may be used provided it is free from roots, limbs, rocks, construction debris and other foreign material. B. Improved Planting Mix (Prepare Soil): Backfill planting pits and planters using an improved soil mix consisting of: 1. 85% on -site or imported topsoil; and, 2. 15% composted manure C. Fertilizer: 1. Trees & Shrubs -- Osmocote Sierrablen, 9 month slow -release 2. Turf Grasses -- 18-46-0 at 5 pounds per 1000 SF. D. Herbicide: Coordinate type of herbicide with ENGINEER. E. Mulch: 1. Wood Mulch - 3-inch depth shredded cedar mulch or equal cedar mulch. Free from noxious weed seed and all foreign material harmful to plant life. Chips or other angular bark chips are not acceptable. (Submit sample for approval). F. Steel Edging Inter -locking 14 gauge by 4 inch painted steel. G. Composted Manure: 1. Use cow, sheep or a combination of cow and sheep manure which has been thoroughly composted, i.e., in a generally decomposed condition and not containing excessive heat, with no foreign material and screened or ground to eliminate clumps larger than 1-inch in diameter. 2. Compost shall have the following characteristics: Percent moisture - less than 20% Percent organic matter - minimum of 20% C/N ratio - 10/1 or less (Submit sample for approval). 2.05 WATER A. The CONTRACTOR shall provide water for planting during the construction period. 2.06 PLANT MATERIALS LIST Utilities BRT Landscape Planting January 2012 02900-5 A. A complete plant list is shown in the Drawings. Where there are discrepancies 102.07 TREES, between the Drawings and the plant list, the Drawings shall govern. SHRUBS & GROUND COVERS A. Quantities -- Furnish plants in quantities required to complete the work as indicated on the Drawings. B. Quality -- Use plants which are symmetrical and typical of its species; healthy, well -branched, and well-proportioned in respect to height and width; free from dis- ease, injury, insects, and weak roots; and, conforming to the requirements of the American Standard for Nursery Stock, ANSI 260.1-1990. All plants are subject to inspection. C. Botanic and Common Names -- Nomenclature is in conformance with standard horticultural practice in the area. Plants are to be delivered to the site with tags bearing the botanic name as indicated by the plant list. D. Digging, Wrapping, and Handling 1. Plants shall be dug and prepared for shipment in a manner that will not cause damage to branches, shape, and future development after planting. 2. Balled and burlapped plants shall be nursery grown stock adequately balled with firm, natural balls of soil in sizes and ratios conforming to the American Standard for Nursery Stock as cited above. Balls shall be firmly wrapped with non -treated burlap, secured with wire or jute. Broken balls will not be accepted. E. Plant Protection: Plants shall be handled so that roots are adequately protected at all times from drying out and from other injury. Protect balls of balled plants which cannot be planted within twelve hours of delivery with soil or other suitable materials. Where possible, store plants in the shade. Keep all plant roots moist before, during, and after planting. 2.08 MATERIALS FOR STAKING, GUYING, AND WRAPPING TREES A. Tree Stakes: 6-foot long metal T-Posts. B. Guying and Staking Wire: Galvanized steel 12-gauge wire. C. Webbing: 2-inch nylon webbing or rubberized cloth. 2.09 GRASS SEED A. Turf sod: Matching existing. B. Native seed: Refer to Section 02920. PART 3 - EXECUTION 3.01 GENERAL A. Inspection: Examine the substrate in which the work is to be performed. Do not proceed until unsatisfactory conditions have been corrected. Utilities BRT Landscape Planting January 2012 02900-6 • B. Dimensions: All scaled dimensions are approximate. Before proceeding with any work, carefully check and verify all dimensions and quantities and immediately inform the ENGINEER of any discrepancy between the Drawings and/or Specifications and actual conditions. C. Coordination: Coordinate work with other trades to insure proper sequencing of construction. 3.02 GENERAL SOIL PREPARATION A. Verify that elevations and grades have been completed per the Drawings prior to conducting work under this Section. Notify the ENGINEER prior to commencing oil preparation work if existing grades are not satisfactory, or assume responsibility for conditions as they exist. B. Weed and Debris Removal: All ground areas to be planted shall be cleaned of all weeds and debris prior to any soil preparation or grading work. Weeds and debris shall be disposed of off the site. C. Contaminated Soil: Do not perform any soil preparation work in areas where soil is contaminated with cement, plaster, paint or other construction debris. Bring such areas to the attention of the ENGINEER and do not proceed until the contaminated soil is removed and replaced. D. Moisture Content: Soil shall not be worked when moisture content is so great that excessive compaction will occur, nor when it is so dry that dust will form in the air or that clods will not break readily. Water shall be applied, if necessary, to bring soil to an optimum moisture content for tilling and planting. E. Ripping & Scarification: Rip, scarify, or otherwise loosen all areas to a depth of 6 inches, removing all obstructions encountered in excavating, such as loose rock, construction debris, etc. 3.03 FINE GRADING When weeding, soil preparation, and soil conditioning have been completed and soil has been thoroughly water settled, all planting areas shall be smooth -graded, ready for place- ment of plant materials and for sodding/seeding. A. Grades: Finish grades shall conform to site grading plans and produce a smooth even surface without abrupt changes, including the interface with the adjacent undisturbed landscape. Minor adjustments of finish grades shall be made at the direction of the ENGINEER, if required. B. Drainage: All grades shall provide for natural runoff of water without low spots or pockets. Flow -line grades shall be accurately set and shall be not less than 2% gradient wherever possible. C. Shrub Areas: Finished grades shall be 1-1/2 inches below top of adjacent pavement, headers, curbs, or wall, unless otherwise indicated on the Drawings. D. Lawn Areas: Finished grade shall be 3/4-inch below top of adjacent pavement, curbs, or headers. E. Slopes: Tops and toes of all slopes shall be rounded to produce a gradual and natural -appearing transition between relatively level areas and slopes. 3.04 SHRUB & TREE PLANTING Utilities BRT January 2012 02900-7 Landscape Planting A. Established Location: ENGINEER to approve location of trees and shrubs before any planting occurs. B. Planting Pits: 1. Dig planting pits 2 times the size of the soil ball and the depth of the soil ball. 2. Roughen sides of the pit to remove any compacting or glazing. C. Backfill Material: Tree and shrub planting pits shall be backfilled with the specified improved planting mix.(refer to Sec. 2.03 B.) D. Planting: 1. Excavate planting pit to depth such that the plant, when planted, will be at finish grade. 2. For B&B material, untie and remove burlap from top third of root ball on balled and burlapped material. Remove wire baskets from top and sides of root ball. Remove twine from around tree trunks. 3. Backfill one-half of pit with backfill mixture and water in thoroughly before placing any more backfill. Do not work wet soil. 4. Fertilize trees and shrubs with specified fertilizer at the rate recommended by the manufacturer. 5. Backfill the rest of the planting pit with backfill mixture. Water thoroughly on day of planting. Do not work wet soil. 6. Stake or guy all trees. 7. Remove from the site excess soil resulting from tree planting and mulching operations. 4.05 MULCHING AND PRE -EMERGENT HERBICIDE APPLICATION A. Mulch all tree plantings four inches deep with recycled cedar mulch, unless otherwise indicated on the Drawings. END OF SECTION Utilities BRT Landscape Planting January 2012 02900-8 SECTION 02921 • GROUND PREPARATION FOR SEEDING PART1 GENERAL 1.01 SECTION INCLUDES A. This section covers soil preparation for areas to be reseeded. B. This section addresses work within the limits of disturbance as shown on the Drawings. However, if disturbance does occur outside of this designated area, this section will also pertain to those areas, which have been disturbed. 1.02 INITIAL INSPECTION The CONTRACTOR will inspect existing site conditions and note irregularities affecting work of this section. Verify that grading operations have been satisfactorily completed and that topsoil of adequate quantity and quality has been replaced in all areas as specified. Verify that the area to be revegetated is protected from concentrated runoff and sediment from adjacent areas. Note any previous treatments to the area such as temporary seeding or mulching and discuss how these treatments will effect permanent revegetation with the ENGINEER. Report all irregularities affecting work of this section to the ENGINEER before beginning work. Beginning work of this section implies acceptance of existing conditions. • 1.03 CLEANING Perform cleaning daily during installation of the work, and upon completion the work. Remove and haul from the site all excess materials, debris, and equipment. Repair damage resulting from ground preparation operations. PART 2 EXECUTION 2.01 GENERAL SOIL PREPARATION A. Inspection: Examine the substrate in which the work is to be performed. Do not proceed until unsatisfactory conditions have been corrected. B. Grades: Grades have been established under work of another Section to within 1 inch, plus or minus, of required finished grades. Verify that grades are within 1 inch, plus or minus, of required finished grades. Notify the ENGINEER prior to commencing soil preparation work if existing grades are not satisfactory, or assume responsibility for conditions as they exist. C. Weed and Debris Removal: All ground areas to be planted shall be cleaned of all weeds and debris prior to any soil preparation or grading work. Weeds and debris shall be disposed of off the site. • Utilities BRT Ground Preparation For Seeding January 2012 02921-1 Signed this day of SUBCONTRACTOR: By: Title: ATTEST: Secretary STATE OF COLORADO ) )ss. COUNTY OF LARIMER ) Subscribed and sworn to before me this a isWitness my hand and official seal. My Commission Expires: Notary Public Utilities BRT January 2012 20 day of .20 Lien Waiver 00651-2 D. Contaminated Soil: Do not perform any soil preparation work in areas where soil is . contaminated with cement, plaster, paint or other construction debris. Bring such areas to the attention of the ENGINEER and do not proceed until the contaminated soil is removed and replaced. E. Moisture Content: Soil shall not be worked when moisture content is so great that excessive compaction will occur, nor when it is so dry that dust will form in the air or that clods will not break readily. Water shall be applied, if necessary, to bring soil to an optimum moisture content for tilling and planting. F. Ripping & Scarification: Rip, scarify, or otherwise loosen all areas to a depth of 6 inches, removing all obstructions encountered in excavating, such as loose rock, construction debris, etc. Thoroughly till all areas which are to be seeded that previously supported vehicular traffic to a depth of 12". Till all remaining areas to a depth of 6". Channel bottom areas are to be ripped to a depth of at least 2 feet on approximately 2- to 4-foot centers. Work the soil only when moisture conditions are suitable. Remove rocks and other objects 3" or greater in any dimension. G. Soil Conditioning: After soil preparation has been completed and high and low spots graded, add soil amendments as indicated below and rototill, making repeated passes with the cultivator to the depth specified until the amendments have been thoroughly mixed. 0 END OF SECTION Utilities BRT Ground Preparation For Seeding January 2012 02921-2 LJ 0 0 SECTION 02936 SODDING PART 1-GENERAL 1.01 DESCRIPTION A. This section covers the replacement of sod as required to perform the Work in cultivated areas. 1. Salvage, store and reuse sod. 2. Replace sod damaged or sod unsuitable for regrowth with new sod. 1.02 SUBMITTALS A. Required for new sod. 1. Submit a sample of the sod proposed to be furnished along with growers letter showing species. Sod furnished, whether in place or not, that is not up to the standard of the sample may be rejected. 2. Certification of compliance with specifications. PART 2-PRODUCTS 2.01 NEW SOD A. Replace damaged sod with sod of a like kind and equal or better quality. 2. 3. 4. 2.02 WATER Furnish in rolls a. Length: 6 feet. b. Width: 18 inches. C. Thickness: Soil thickness of sod cuts shall not be less than 3/4 inch nor more than 1 inch. Uniformly mowed height when harvested. Free of diseases, nematodes, pests, and pest larvae. Weeds. a. Free of Bermuda grass, Quact grass, Johnson grass, poison ivy, nut sedge, nimble will, Canada thistle, bindweed, bend grass, wild garlic, ground ivy, perennial sorrel. b. Containing less than 10 Jimsonweek, mustard, Iamb's quarter, chickweek, cress or crab grass plant per 100 sq. ft. A. Free of substances harmful to plant growth. 2.03 PEGS A. Softwood, 3/4 inch diameter, 8 inch length. Utilities BRT January 2012 02936-1 Sodding PART 3 - EXECUTION 3.01 REMOVAL A. Cut with sod cutter and keep soil in a moist conditions when cut. B. Stockpile sod, cover with burlap and keep wet. 3.02 PREPARATION A. Relay sod within 3 days after harvesting. B. Begin sodding from bottom of slopes. C. Lay first row of sod in a straight line with long dimension of pads parallel to slope contours. D. Butt side and end joints. E. Stagger end joints in adjacent rows. F. Do not stretch or overlap sod. G. Peg sod on slopes greater than 3 to 1 with a minimum of two pegs per sq. yd. H. Sprinkle sod immediately after transplanting. I. Roll sod, except on pegged areas, with roller weighing not more than 150 lbs. per foot of roller width. J. Water sod and soil to a depth of 4 inches within four hours after rolling. 3.04 LAWN ESTABLISHMENT A. Watering 1. Keep sod moist during first week after planting. Contractor is responsible for watering until sod is established. 2. Water a minimum of twice per day; once in the morning and once in the afternoon or evening. B. Resod spots larger than 1 sq. ft. not having uniform stand of grass after 4 weeks. C. Flag resodded areas in vicinities adjacent to traffic. END OF SECTION 0 Utilities BRT Sodding January 2012 02936-2 SECTION 02950 PLANTING, SOIL PREPARATION, FINISH GRADING PART 1-GENERAL 1.01 Work Included A. Bidding Documents and Information, Conditions of the Contract and Division 1 — General Requirements apply to the Work of this Section of the Specifications B. Soil preparation and soil amendments C. Finish grading D. Fertilizer E. Wood Mulch F. Tree Stakes, Guys and Tree Wrap G. Plant Materials H. Landscape Boulders I. Seeding iJ. Crusher Fines K. Beaver protection 1.02 Related Sections and Documents A. Section 02810 — Irrigation 1.03 Unit Price — Measurement and Payment A. Refer to Section 01270. 1.04 Protection A. Protect landscaping and other features remaining as final work B. Protect existing structures, fences, sidewalks, utilities, paving, and curbs. 1.05 Samples, Submittals and Quality Assurance A. Crusher Fines: Submit sample in baggie. B. Wood Fiber Playground Safety Surface: Submit sample in baggie and • certification that proposed material complies with the specifications. Utilities BRT Planting, Soil Preparation and Finish Grading January 2012 02950-1 10 • C. Organic Amendment: Submit sample in a plastic baggie. Product delivered to site shall match the submitted sample. D. Organic Amendment Analysis: Submit copies of amendment analysis from qualified soil testing laboratory. E. Soil Analysis: Submit copies of soil test results from CSU lab. Submit copies of CSU cover letter with recommendations that are provided with soil test. F. Fertilizer: 1. Submit copy of sod fertilizer composition to be used and supplier source 2. Submit sample of Osmocote fertilizer in a plastic baggie. G. Organic and Rock Mulch: 1. Gravel Mulch: Submit sample of River Rock in plastic bag, can or plastic jar. Do not submit more than can be contained in a 1 gallon container. 2. Wood Mulch: Submit sample of proposed mulch in a plastic baggie. Submit name of proposed supplier. 3. Straw Mulch: Provide mulch for erosion control in seeding operations H. Weed barrier: Submit brand name and model number/name of proposed weed barrier to be used. Tree Stakes, Guys, Webbing, and Guying cord. Submit sample of each. Seed: Submit written statement on supplier's letterhead of Manufacturer's specifications, tests (within 6 months of application), seed mixes, quantities, and seed tags from bags. 1.06 Inspections A. Site Inspection: 1. Contractor will inspect existing site conditions and note irregularities affecting the work of this section. Verify that grading operations have been satisfactorily completed and that topsoil of adequate quantity and quality has been placed in areas as specified. Verify that the areas to be revegetated are protected from concentrated runoff and sediment from adjacent areas. Note previous treatments to the areas such as temporary seeding or mulching and discuss with the Owner's Representative how these treatments will affect permanent revegetation. Report irregularities affecting work of this section to the Owner's Representative before initiating work. When the Contractor begins work under this section, it implies acceptance of existing conditions. 2. Contractor shall notify Owner's Representative prior to start of work. Owner's Representative will be responsible to monitor the work. B. Pre -planting Inspections: Utilities BRT January 2012 02950-2 Planting, Soil Preparation and Finish Grading 1. Plant material shall be inspected by a Owner's Representative before planting. Inspection of materials may be sequenced by major planting areas to accommodate efficient planting operations. Plants for inspection must be in a single location preferably on the project site. Rejected materials must be removed from the site, replaced and reinspected before planting. If the supplier is a local nursery, tagged plants may be inspected at the nursery. Photographs of the plant materials to be obtained from non -local sources may be submitted to the Owner's Representative for preliminary inspection. This preliminary inspection is subject to final approval of plants at the job site. The Owner reserves the right to reject plant material at any stage of construction or guarantee period. 2. Soil amendments, backfill mixes and mulches will be inspected at the site by the Owner's Representative before they are used in planting operations. 3. Owner's Representatives will inspect staked locations of trees before digging for those plants occurs. Owner's Representatives will inspect the location of shrubs in their containers at the proposed locations before digging commences. Contact Owner's Representative at least two days in advance. C. Substantial Completion Inspection: 1. As soon as all planting is completed, a review and preliminary inspection to determine the condition of the vegetation will be held by the Owner's Representatives upon request by the Contractor. 2. The inspection will occur only after the following conditions have been met: a. Landscape areas will be free of weeds and neatly cultivated; b. Plant basins shall be in good repair; C. Irrigation systems shall be fully operational with heads properly adjusted; d. Debris and litter shall be cleaned up and walkways and curbs shall be cleaned of soil and debris left from planting operations. 3. If, after the inspection, the Owner's Representative is of the opinion that the work has been performed as per the Contract Documents, and that the vegetation is in satisfactory growing condition, he will give the Contractor Written Notice of Acceptance and the Guarantee Period shall begin. 4. Work requiring corrective action in the judgment of the City Representative shall be performed within the first ten (10) days of the guarantee period. Any work not performed within this time will necessitate an equivalent extension of the guarantee period. Corrective work and materials replacement shall be in accordance with the Contract Documents, and shall be made by the Contractor at no cost to the Owner. 5. Final approval and Substantial Completion notice will be given when all deficiencies are corrected. D. End of Guarantee Period Inspection: Utilities BRT Planting, Soil Preparation and Finish Grading January 2012 02950-3 1. At the end of the second full growing season the Owner's representatives will inspect trees for satisfactory condition. The • inspection shall take place in September and the Owner's Representative shall contact the Contractor concerning replacements. Replacements may take place the following spring if deemed proper or necessary. 2. The Contractor is responsible for removal of tree stakes, wire and webbing at the end of the guarantee period. 1.07 Plant Material Guarantee/Warranty A. Provide a two-year warranty (unless noted otherwise) from the date of Substantial Completion. Substantial Completion is hereby defined as the point at which the Landscape Contractor is 100% complete with installation and is ready for a Substantial Completion Review. The Owner's representative will have sole authority to grant Substantial Completion. The minimum two-year warranty includes all aspects of this section (except seed) including installation, and materials. B. Guarantee plant material used in this section against defects due to any cause for a period of two full growing seasons from the date of acceptance of all work. This guarantee includes insect infestation or infection by disease organisms. C. Replace woody vegetation when it is no longer in a satisfactory condition as determined by the City Representative for the duration of the Warranty Period. Make replacements within fourteen days of notification from the City Representative. Replacement planting for trees shall be done in the spring planting season, except as approved otherwise. If a tree is in marginal condition at the end of the guarantee period it may be agreeable to both parties to wait until the end of the growing season before deciding whether to replace that tree. Plant materials that are replaced during the warranty period shall be replaced one time at the Contractor's expense. Cost of subsequent replacements, if required, shall be negotiated with the .Owner's Representative. Warranty replacement plant materials planted within 6 months after Substantial completion shall have the same end of warranty as the original installation. Plants replaced within 6 months of the end of the warranty shall be warranted an additional 6 months after the date of completion of the initial warranty period. D. This guarantee will not be enforced should woody vegetation die due to vandalism; improper maintenance procedures carried out by the Owner involving over or under watering, lawn mower damage, over -fertilization, fire, flood, or hail or other similar circumstances beyond the control of the Contractor. E. It is the responsibility of the Landscape Contractor to monitor ongoing maintenance of the project during the warranty period. If the Landscape Contractor finds fault with ongoing maintenance activities of the Maintenance Contractor, they shall be immediately brought to the attention of the Owner's Representative. The warranty will in no way be invalidated because of activities of the Maintenance Contractor unless approved by the Owner's Representative. Utilities BRT January 2012 10040b11MI Planting, Soil Preparation and Finish Grading F. Replacements shall be of the same kind and size as originally specified and shall be installed as described in the contract documents unless changes are • approved by City Representatives. Repairs and replacements shall be made at no expense to the Owner. 1.08 Seed Warranty/Guarantee A. Guarantee seed against defects for a period of one growing season from the date of final acceptance. B. This guarantee will not be enforced should seeded area die due to vandalism, improper maintenance by Owner, lawn mower damage, or other circumstances beyond the control of the Contractor. C. Replace seeded turf when it is no longer in a satisfactory condition as determined by the Owner's Representative for the duration of the guarantee period. D. Areas seeded in the spring shall be inspected for required coverage the following fall no later than October. Areas seeded in the fall will be inspected October of the following year. PART 2-PRODUCTS 2.01 Organic Amendment A. Organic Amendment shall be A-1 Organic Class I or equivalent approved 7 days prior to bidding. 2.02 Landscape Boulders A. Sandstone boulders; buff color; available from Arkins Park Quarry, Loveland, CO. 2.03 Topsoil A. Existing on -site topsoil for use as part of backfill mix. 2.04 Fertilizer A. Fertilizer for turf shall be commercial type, of uniform composition, free flowing, and conforming to applicable state and federal laws. Fertilizer shall be 0-52-0 applied per manufacturer's recommendations at a rate of 60 Ibs per acre. t B. Fertilizer for trees, shrubs, and perennials shall be Osmocote Sierrablen, 9 month slow release fertilizer, or approved equivalent. Apply per manufacturer's recommendations. 2.05 Organic Mulch A. Fibrous Redwood or Fibrous Cedar Mulch shall be used in planting beds. Utilities BRT Planting, Soil Preparation and Finish Grading �. January 2012 02950-5 B. Straw Mulch — Clean Graminae (grass family) straw supplied from local area. Provide straw mulch in seeded areas for erosion control and moisture retention. Application rate: 1.5 tons per acre. 2.06 Beaver Protection A. T-posts with safety cap B. Galvanized "chicken wire" C. Tying wire 2.07 Tree Stakes, Guys, and Tree Wrap A. Tree Stakes - 8 Foot long, 2" diameter Lodgepole Pine or metal T-stakes. (Available from Direct Landscape Supply (303) 797-7733). B. Guy Anchors - 24" long metal "t" posts or approved equivalent. C. Guying and Staking Cord - 1/4" Diameter yellow nylon rope or 14 ga. wire with 1/2" X 12" PVC sleeves. D. Webbing: 2" nylon webbing or rubberized cloth. No hose permitted. E. Tree Wrap: 4" minimum width commercial tree wrap. Secure tree wrap with jute rope or a similar biodegradable material. 02.08 Plant Materials A. Plant List - A plant list is provided on the drawings. Quantities shown on the list are for information only. Contractor shall be responsible for verifying quantity takeoffs as shown on the drawings. In the event of a discrepancy between quantities shown on the plant list and quantities depicted on the plans, the quantities depicted on the plans shall govern. B. Plant Material Quality - Plants shall meet the American Association of Nurserymen_ (AAN) standards for established plants and, the Landscape Contractors of Colorado standard specifications. The most recent editions shall govern. Plants shall be well branched and well established in their containers or balls. Plants that shown signs of being potbound with substantial roots circling the perimeter of the container may be rejected. Trees shall be Colorado grown, or have been grown at a source with a latitude equal to or north of Colorado and with a similar climate, or have been acclimated in Colorado for at least 3 growing seasons. Shrubs and perennials shall be Colorado grown or have been acclimated to the Colorado climate by being planted early enough in the growing season to adapt to Colorado conditions and develop adequate rooting to survive winter. Meeting these standards shall not relieve the contractor of required conditions of the warranty/guaranty. Utilities BRT January 2012 Planting, Soil Preparation and Finish Grading 02950-6 C. Diseases and injuries - Plants with disease or insects are not permitted. Plants • with substantial scarring of the trunk may be rejected. Plants with wounds or broken branches may be rejected. D. Plant Review - All plant material is subject to review by the Owner's Representative prior to delivery to the site. Review at the nursery does not constitute final acceptance. All plant material is subject to review at the site prior to planting, review during substantial completion, review at final acceptance, review at any time during the warranty period, and review at the time of the warranty completion. Dead, poor, or unhealthy specimens shall be replaced within 10 days of notification by the Owner's Representative. The Owner's representative or his assigned representative shall be the sole person responsible for deciding whether a plant is to be replaced. E. Botanic and Common Names - Both names are given in the plant list and are in conformance with standard horticultural practice. Plants are to be delivered to the site with tags bearing the botanic name as indicated on the plant list. Digging, wrapping and handling - Plants shall be dug and prepared for shipment in a manner that will not cause damage to branches, shape, and future development after planting. G. Balled and burlapped plants shall be nursery grown stock adequately balled with a firm rootball, and in sizes and ratios conforming to the Colorado Nursery Act and in conformance with the AAN standards. Balls shall be firmly wrapped in non treated burlap and bound and secured with wire, nylon, or jute. Broken or 40 heavily damaged balls will not be accepted. Chicken wire is not acceptable. H. Container grown plants shall have been nursery grown in containers and shall have sufficient roots to hold the entire soil mass together when the container is removed. Options: If all other requirements for size are met a container plant may be substituted for a balled and burlapped plant. A spaded plant may be substituted for a balled and burlapped plant. 2.09 Plant Protection A. Plants shall be protected at all times from drying out or other injury. Protect balls of plants from drying out. Wrap trees with a protective cloth when transporting. Do not transport trees in an uncovered moving vehicle when the outside temperature is above 85 degrees Fahrenheit. Spray trees with water prior to travel to any destination. Use caution in handling plants to prevent major damage to roots/ trunk, or branches. 2.10 Plant Protection A. Wetland Seed Mix 1. Seed shall be of Seed shall be of the latest crop available and shall meet . Colorado Department of Agriculture Seed Laws, Chapter 35, Article 27. Utilities BRT Planting, Soil Preparation and Finish Grading January 2012 02950-7 SECTION 00660 CONSENT OF SURETY TO: City of Fort Collins, Colorado (hereinafter referred to as the "OWNER") CONTRACTOR: Connell Resources. Inc PROJECT: Utilities BRT Phase 2 CONTRACT DATE: In accordance with the provisions of the Contract between the OWNER and the CONTRACTOR as indicated above, for bond of (Surety) hereby approves of the Final Payment to the CONTRACTOR, and agrees that Final Payment to the CONTRACTOR shall not relieve the Surety Company of any of its obligations to the OWNER, as set forth in the said Surety Company's Bond. IN WITNESS WHEREOF, the Surety Company has hereunto set its hand this 0 20 . (Surety Company) A ATTACH: Power of Attorney and Certificate of Authority of Attorney(s)-in-Fact. Utilities BRT Consent of Surety January 2012 00660-1 day of Seed that has become wet, moldy, or otherwise damaged shall not be • used. Seed shall be delivered in sealed bags showing weight, analysis, and vendor's name. 2. See DRAWING SHEET L5 FOR SEED MIX. B. Transition Seed Mix 1. Seed shall be of the latest crop available and shall meet Colorado Department of Agriculture See Seed Laws, Chapter 35, Article 27. Seed which has become wet, moldy, or otherwise damaged shall not be used. Seed shall be delivered in sealed bags showing weight, analysis, and vendor's name. 2. See DRAWING SHEET L5 FOR SEED MIX. C. Upland Phase 1 Seed Mix Seed shall be of the latest crop available and shall meet Colorado Department of Agriculture See Seed Laws, Chapter 35, Article 27. Seed which has become wet, moldy, or otherwise damaged shall not be used. Seed shall be delivered in sealed bags showing weight, analysis, and vendor's name. 2. See DRAWING SHEET L5 FOR SEED MIX. D. Upland Phase 2 Seed Mix 1. Seed shall be of the latest crop available and shall meet Colorado Department of Agriculture See Seed Laws, Chapter 35, Article 27. Seed which has become wet, moldy, or otherwise damaged shall not be used. Seed shall be delivered in sealed bags showing weight, analysis, and vendor's name. 2. See DRAWING SHEET L5 FOR SEED MIX. E. Phase 2 Wildflower Mix 1. Seed shall be of the latest crop available and shall meet Colorado Department of Agriculture See Seed Laws, Chapter 35, Article 27. Seed which has become wet, moldy, or otherwise damaged shall not be used. Seed shall be delivered in sealed bags showing weight, analysis, and vendor's name. 2. See DRAWING SHEET L5 FOR SEED MIX. PART 3 - EXECUTION 3.01 Examination A. Verify rough grading is within. 1 tenth of a foot. Verify site is free from obstructions, objects, or structures that are not a part of the final site construction. Verify major drainages are completed and in place. Do not begin work until the site is acceptable. Once landscape grading has commenced, the Landscape Contractor shall be responsible for bringing all grading to final line and grade and creating positive drainage. Utilities BRT January 2012 02950-8 Planting, Soil Preparation and Finish Grading 0 ID B. Verify substrate base has been contoured. 3.02 Clearing A. Prior to any soil preparation, existing vegetation not to remain and which might interfere with the specified soil preparation shall be mowed, grubbed, raked, and the debris removed from the site. Prior to or during grading or tillage operations the ground surface shall be cleared of materials which might hinder final operations. 3.03 Soil Preparation and Finish Grading A. Ripping: 1. Protection - Field locate all buried cables, wires, electrical service, irrigation lines and any other subsurface element that may be damaged during ripping operations. Stake and/or paint locations with an easily visible system that will enable equipment operators to avoid damaging buried utilities. 2. Prepare irrigated and non -irrigated seed, sod, shrub bed, and ground cover areas as follows: a. Rip soil to a minimum depth of 12" in two directions using an agricultural ripper with tines spaced no greater than 12". Areas adjacent to walks, buried obstructions, structures, curbs etc., where the use of large mechanical equipment is difficult, shall be worked by hand. b. If roots of trees are encountered, minimize ripping operations as needed to avoid cutting roots or damaging plant material. C. Apply Roundup to areas to be seeded a minimum of 2 weeks after topsoil has been redistributed and before application of soil amendment. Apply Roundup only when weeds are growing vigorously. Apply at manufacturers maximum recommended rate. B. Spread the following amendments over the entire area to receive andscaping. incorporate the amendments into the top 3 inches of soil by rototilling compost at a rate of 1.5 cubic yards / 1,000 s.f. and fertilizer at a rate based on manufacturers recommendations. C. Incorporate amendments by discing or rototilling into the top 3 inches of soil. Obtain a uniform mixture. Work tight areas by hand. D. Restore fine grade with float drag to remove irregularities resulting from tilling operations. Float drag in two directions. Use only a hand rake in perennial and annual beds. E. Eliminate uneven areas and low spots. Establish a finish grade that provides positive drainage as indicated on the grading plans. F. Remove debris, roots, branches, stones, in excess of 1-2" inch diameter in size. Utilities BRT Planting, Soil Preparation and Finish Grading January 2012 02950-9 G. Coordinate grading of subgrade to the following depths: '/2' below pavement and curbs. IsH. Do not plant until finish grade has been reviewed by the Owner's Representative. his review does not reduce Contractor's responsibility to provide a finished product that drains. 3.04 Mulching A. Tree Staking: Prior to planting, stake all proposed tree locations for review by the Owner's Representative. Any plant material installed prior to this review is subject to removal or relocation at the expense of the Contractor. B. Planting Pits Dig tree planting pits twice the diameter of the rootball for container and balled burlapped stock. Dig shrub planting pits as shown on details. Establish bottom of the planting pit so that the top of rootballs will be slightly higher than surrounding grade in order to allow for settlement. Roughen edges of planting pits to provide a rough surface on edges. Retain excavated material next to planting pit for mixing organic amendment and fertilizers. 2. For planting trees amend excavated planting pit soil with Bone Meal and organic amendment using the following mix: Bone Meal at the Rate of 1 cup per tree. Organic amendment at the rate of four shovelsful (spade) per tree. is 3. Thoroughly combine, organic amendment, and bone meal with excavated soil. Mixture should provide an evenly blended mixture for use as backfill. C. Tree and Shrub Planting: Shrub Planting: a. Remove stock from containers including shrubs in peat pots. Do not break the rootballs. Do not remove plant materials by pulling on the stems of the plants. Once removed, slice the perimeter of the rootballs in several locations using a sharp instrument or butterfly pot-bound plant materials prior to planting by sticking the shovel into the bottom of the rootball and splaying the root mass. Roughen side of the plants to break up circular root growth. b. Plant shrubs so that the plant, when in the ground, is approximately 2 inches above the surrounding grade. Lightly compact backfill in hole after planting and water thoroughly. C. Apply Osmocote fertilizer at the base of the plant after backfilling. Apply at manufacturer's recommended rate. Water lightly to activate fertilizer. Tree Planting: a. Establish planting pit as specified above. b. If trees are containerized, remove trees from containers. If trees are balled and burlapped, leave burlap firmly secured until after planting. • Utilities BRT Planting, Soil Preparation and Finish Grading January 2012 02950-10 C. Handle trees carefully during planting. Avoid excessive shaking and rapid movements. Protect tree trunks with a soft cloth or rubberized material when handling by the trunk. d. Roughen the sides of planting pits. e. Gently lower tree into planting pit and set plumb. Establish bottom of pit so that top of tree rootball is approximately 2 inches above surrounding grade. Protect trunk and tree branches while placing tree. f. Untie and remove burlap from the top 1/3 of the rootball. Remove wire basket from the top 2/3 (or all) of all sides of the rootball. g. Backfill tree planting pit using the mixture described above section regardingplanting pits. Backfill one-half of pit with backfill mixture and water in thoroughly before placing any more backfill. h. Backfill the rest of the planting pit with backfill mixture and water in thoroughly. Lightly compact backfill. Do not vigorously compact. i. Apply slow release Osmocote fertilizer around the rootball diameter of the tree. Apply at manufacturer's recommended rate. j. Stake or guy all trees 2" caliper and larger. Trees should be plumb. Stake deciduous trees up to 2 1/2" caliper. Guy deciduous trees over 2 1/2" caliper. Guy all evergreen trees. Install 3 guys per tree at 1/3 points. Drive guys for evergreens and deciduous trees fully into the ground so no part of the guy is above finish grade. k. Wrap deciduous trees with specified tree wrap. Wrap from bottom of trunk to the first major lateral branch. Secure with jute or other biodegradable material. Install after November 15 and no later than December 15. Remove wrap approximately March 15 and no later than April 15. I. Build a soil watering ring six inches larger than the diameter of the rootball and 4 inches high to form a basin to hold water (not required for conifers). Fill basin with water, being careful not to break the rim of the ring. M. If there are spade dug and planted trees they shall be deep watered with a watering needle angling from the inside of the ball out toward the perimeter. n. Install beaver protection as shown in drawings on all deciduous trees and shrubs. 3.05 Upland Seeding A. Definitions: Utilities BRT January 2012 Weeds: Include Dandelion, Jimsonweed, Quackgrass, Horsetail, Morning Glory, Rush Grass, mustard, Lambsquarter, Chickweed, Cress, Crabgrass, Canadian Thistle, Nutgrass, Poison Oak, Blackberry, Tansy Ragwort, Bermuda Grass, Johnson Grass, Poison Ivy, Nut Sedge, Nimble Will, Bindweed, Bent Grass, Wild Garlic, Perennial Sorrel, and Brome Grass. B. Seed areas indicated on drawings and areas disturbed by construction. 02950-11 Planting, Soil Preparation and Finish Grading 40 C. Re -work previously prepared areas that have become compacted or damaged by rains or traffic. D. Apply by means of a Brillion mechanical power drawn drill seeder to a maximum depth of % inch followed by packer wheels or drag chains to provide smooth finish. Seed perpendicular to slope. Provide markers or other means to assure that the successive seeded strips will overlap or be separated by a space no greater than the space between rows planted by the equipment being used. E. Broadcast or hydro seed in areas that are inaccessible or too steep to drill or as indicated on plans. Broadcast seed in two opposite directions. Rake in seed after broadcasting. If broadcast seeding is used for upland seed mixture (Seed Type B), seed application rate shall be doubled. F. Restore fine grade after seeding as requested by the owner's representative. G. Cover seed to depth of 1/4 inch by raking or dragging. H. Firm seeded areas with a roller weighing maximum of 100 lbs. per foot of width. Seed application rates shall be as specified. J. Do not sow immediately following rain, when ground is too dry, when ground is frozen or untillable, or during windy periods. K. Crimp straw mulch into all seeded areas at the specified rate. L. Do not seed areas in excess of that which can be mulched on same day. M. Selection of the time of seeding shall be Contractor's responsibility, consistent with germination and erosion control requirements. Optimal seeding time is mid May through early September. 3.06 Wetland Seeding A. Subgrade shall be final graded to the design elevation leaving the surface in a roughened condition. Shallow potholes and low ridges can remain following grading to promote variety of soil moisture regime conditions so long as the potholes and ridges do not result in open water or upland conditions. In no case will a smooth, compacted seed bed common to typical construction site be allowed to remain over the subgrade surface following final grading. B. Re -work previously prepared areas that have become compacted or damaged by rains or traffic. C. Broadcast fertilizer over the seedbed and rake the fertilizer into the soil. D. Broadcast wetland in areas indicated on plans. Broadcast seed in two opposite directions. E. Rake in seed after broadcasting. • Utilities BRT Planting, Soil Preparation and Finish Grading January 2012 02950-12 0 • Provide the specified seed mix at the specified rate. 3.07 Transition Seeding A. Subgrade shall be final graded to the design elevation leaving the surface in a roughened condition. Shallow potholes and low ridges can remain following grading to promote variety of soil moisture regime conditions so long as the potholes and ridges do not result in open water or upland conditions. In no case will a smooth, compacted seed bed common to typical construction site be allowed to remain over the subgrade surface following final grading. B. Re -work previously prepared areas that have become compacted or damaged by rains or traffic. C. Broadcast fertilizer over the seedbed and rake the fertilizer into the soil. D. Broadcast wetland in areas indicated on plans. Broadcast seed in two opposite directions. E. Rake in seed after broadcasting. Provide the specified seed mix at the specified rate. 3.08 Wildflower Seeding A. Re -work previously prepared areas that have become compacted or damaged by rains or traffic. B. Broadcast wildflower seeds and sand mixture in areas indicated by landscape architect and natural resources. Broadcast seed in two opposite directions. C. Rake in seed after broadcasting. D. Provide the specified seed mix at the specified rate. 3.09 Maintenance A. General: 1. Continuously maintain plantings included in the Contract from the beginning of Contract work and during the progress of work. 2. The Contractor shall continue maintenance including watering, fertilizing, weeding, etc. during the guarantee period. The Contractor shall periodically inspect the project during the two-year guarantee period and immediately notify the Owner's Representative of any irregularities or deficiencies which will affect the guarantee. 3. Round -Up herbicide may be used in mulched tree rings if grass seed has sprouted from seeding operations. Utilities BRT Planting, Soil Preparation and Finish Grading January 2012 02950-13 4. The Contractor shall be responsible for resetting of any plants to an upright position or to proper grade and for the removal and replacement 4- of any dead plant material. B. Seed Establishment Period: 1. Water seeded areas as needed, minimum of two times per day, until grass is established. Water so that no erosion or movement of seed or mulch occurs. Hand water as necessary to prevent movement of seed. 2 eed establishment period shall begin upon the notice of "Conditional Acceptance" given by the Owner's Representative in writing and continue through the first mowing or until the turf is established. 3. Post "keep off the grass" signs until turf is established. 4. Maintain seeded areas until the grass is established and has been mowed at least once. Maintenance shall include watering, fertilizing and herbicide weed control as necessary. Do not apply herbicide before the first mowing, do not mow before the majority of seedlings have three leaf blades. 5. Required coverage for grass seed areas shall be twenty five (25) viable live seedlings of the species specified per square foot as measured from five (5) feet directly overhead. Determination of required coverage will be based on a random sampling of the entire project area, and shall consist of a minimum of five samples, each two square feet in area. Bare spots are defined as those areas larger than one square foot which do not meet the required coverage. After the inspection it is the Contractor's responsibility to perform the required maintenance within one week to insure a healthy established seeding condition. 6. The total area occupied by bare spots larger than 0.5 square feet must not exceed ten percent (10%) of the total seeded area. Maximum single bare spot size is one square foot. All seeded grass areas which do not meet the satisfactory stand of growth qualification shall be reseeded and mulched. 7. Once the maintenance periods are completed and seed establishment is accepted, the Owner's Representative shall issue a written notice of Final Acceptance. The guarantee period extends for one growing season after Final Acceptance. 3.10 Reseeding and Repair A. Reseed areas where there is not a satisfactory stand of grass at the end of establishment period. Scratch the surface to prepare seedbed and over -seed ° with drill seeder or hydromulch. B. Reseed areas that have been damaged or disturbed by the Contractor's operation according to these specifications. C. After one growing season, there shall be no visual difference between seed and healthy sod in irrigated areas. a�- a Utilities BRT Planting, Soil Preparation and Finish Grading January 2012 02950-14 0 3.11 Project Record (As -Built Drawing) A. Maintain one complete set of contract documents on site. Keep documents current. Record changes in location, quantity and species of plant material. Submit corrected drawings to the Owner's Representative prior to final inspection. 3.12 Tree Stakes A. Remove tree stakes, guy wire and webbing at the end of the guarantee period. 3.13 Beaver Protection A. Remove beaver protection around shrubs and trees over 3" cal. at the end of the guarantee period. END OF SECTION Utilities BRT Planting, Soil Preparation and Finish Grading January 2012 02950-15 • SECTION 03151 HYDROPHILIC RUBBER WATERSTOP PART1 GENERAL 1.01 SECTION INCUDES The CONTRACTOR shall furnish and securely install expanding rubber waterstops where shown or specified in the Drawings. The work includes cleaning of concrete surfaces and installation of expanding rubber waterstop. 1.02 RELATED SECTIONS A. Section 03310 - Structural Concrete B. Section 03320 - Construction Joints 1.03 QUALITY STANDARDS A. ASTM D 412 - Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers - Tension B. ASTM D 395 - Test Methods for Rubber Property - Compression Set C. ASTM D 2240 - Test Method for Rubber Property - Durometer Hardness 1.04 SUBMITTALS A. Waterstop Product Data B. Adhesive 1.05 QUALITY ASSURANCE The components and installation procedures shall be in accordance with the manufacturer's printed specifications and recommendations. Installation shall be performed by skilled workers who are trained in procedures and methods required for proper performance of the waterstop. Materials approved for use are: Utilities BRT January 2012 Adeka MC-2010M Adeka KM-3030M Adeka P201 (except in contact with potable water) Adeka KC series of waterstops 03151-1 Hydrophilic Rubber Waterstop 1.06 DELIVERY, STORAGE, AND HANDLING • Deliver the waterstop materials to the project site in the manufacturer's unpacked containers with all labels intact and legible at time of use. Materials shall be stored in a secure, indoor, dry area. Maintain the waterstops in a dry condition during delivery, storage, handling, installation and concealment. PART PRODUCTS 2.01 HYDROPHILIC RUBBER WATERSTOP A. Rubber Waterstop: The waterstop shall have the minimum performance standard of: Pro a ASTM Standard Results Tensile Strength D 412 0.96 (MPa) Elongation D 412 550 Hardness (Hs) D 2240 30 Duro Type A The time period to maximum volume expansion is 35 days. • B. Adhesive: The adhesive shall be 3M-2141 as manufactured by the 3M Company, or Adeka H-1000 Ultra Bond. PART 3 EXECUTION 3.01 GENERAL Coordinate as required with other trades and Specification 03310, Structural Concrete, to assure proper execution of the waterstop installation. Examine the concrete surface and correct any surface imperfections which will prevent proper installation and performance of the waterstop. The finished concrete surface, prior to surface preparation, shall be equal to a steel trowel finish. 3.02 SURFACE PREPARATION Concrete surfaces shall be clean and free of dirt, saw dust, laitance, grease, form oils, form release agent, or other contamination to insure proper adhesion of the waterstop to the concrete surface. Use a wire brush to lightly roughen the surface. Remove all concrete dust with a soft brush. •Utilities BRT January 2012 03151-2 Hydrophilic Rubber Waterstop DR 0172 (12/98) COLORADO DEPARTMENT OF REVENUE DENVER CO80261 CONTRACTOR APPLICATION (303)232-2418 FOR EXEMPTION CERTIFICATE Pursuant to Statute • Section 39-26.114(1)(a)(XIX) The exemption certificate for which you are applying must be used only for the purpose of purchasing construction and building materials for the exempt project described below. This exemption does not include or apply to the purchase or rental of equipment, supplies, and materials which are purchased, rented, or consumed by the contractor and which do not become part of the structure, highway, road, street, or other public works owned and used by the exempt organization. Any unauthorized use of the exemption certificate will result in revocation of your exemption certificate and other penalties provided by law. A separate certificate is required for each contract. Subcontractors will not be issued Certificates of Exemption by the Department of Revenue. It is the responsibility of the prime contractor to issue certificates to each of the subcontractors. (See reverse side). FAILURE TO ACCURATELY COMPLETE ALL BOXES WILL CAUSE THE APPLICATION TO BE DENIED. RegistrabordAcoount No. (to be assigned by DOR) Period 1 1 0170-750 (999) $0.00 89 - I CONTRACTOR INFORMATION Trade name/DBA: Business telephone number: partner, your EXEMPTION INFORMATION uoples or contract or agreement pages (1) identifying the contracting parties and (2) containing signatures of contracting parties must be attached. Name of exempt organization (as shown on contract): Exempt organizagon's number: ng Scheduled monm Lay rear I Estimated Month Lay Year construction start date: completion date: I declare under penalty of perjury in the second degree that the statements made in this application are true and complete to the best of my knowledge. owner, a• 1111111llities BRT January 2012 corporate Date: Contractor Application for Tax Exemption Certificate 00670 3.03 WATERSTOP PLACEMENT • Measure and cut an exact length of waterstop. Splices are not permitted in the waterstop in vertical wall joints of structures. Splices in horizontal joints are acceptable, however, only one splice is permitted in 25 feet. Splice of waterstops in horizontal joints shall be made by butting and gluing the ends of the waterstop with an approved adhesive. Refer to the manufacturer's recommendations for minimum clearance to a concrete face. Unless a greater clearance is recommended by the manufacturer the minimum clearance shall be two inches. Use the greater clearance if the recommended clearance is more than two inches. Using a brush, apply a uniform coat of adhesive to the concrete surface along the line of placement. Apply a uniform coat of adhesive to the waterstop. Gaps in the glue application shall not be permitted. After the adhesive has dried to a tacky condition (about 15 minutes in the summer and 30 minutes in the winter), firmly press the waterstop to the concrete surface. When installing the waterstop on curved surfaces such as pipes, temporary bands, i.e., wire or rope, may be used to assist in securing the waterstop to the surface. Any temporary means of securing the waterstop shall be removed prior to placing concrete or grout. Concrete placement within 12 hours is required. The waterstop shall be protected from water and from displacement prior to concrete placement. During concrete placement • the CONTRACTOR shall visually observe the waterstop to assure proper placement and alignment. • Utilities BRT January 2012 END OF SECTION 03151-3 Hydrophilic Rubber Waterstop 0 0 0 Utilities BRT January 2012 THIS PAGE INTENTIONALLY LEFT BLANK 03151-4 Hydrophilic Rubber Waterstop • • SECTION 03350 CONCRETE FINISHING PART GENERAL 1.01 SECTION INCLUDES The CONTRACTOR shall supply all labor, tools, equipment and materials to finish properly placed concrete for structures such as box culverts, vaults, foundations, bridge sub- and super -structures, hydraulic and water retaining structures. The means and methods of repair of improperly placed or finished concrete shall be reviewed by the ENGINEER prior to performing the work. Regardless of prior approval of the means and methods of concrete finish repair, no concrete finish shall be repaired until the ENGINEER has reviewed the existing finish. This includes defects caused by ineffective and improper vibration such as honeycomb, excessive air voids on formed surfaces, placement "pour' lines (cold joints) and sand streaking. It also includes defects caused by excessive form deflections, form damage or form failure. Unless otherwise called out in the Drawings tie holes shall be finished as specified herein. 1.02 RELATED SECTIONS A. Section 03110 - Structural Cast -In -Place Concrete Forms B. Section 03310 - Structural Concrete C. Section 03615 - Grout 1.03 QUALITY STANDARDS A. American Concrete Institute Utilities BRT January 2012 1. ACI 116 - Cement and Concrete Terminology 2. ACI 121 - Quality Assurance Systems for Concrete Construction 3. ACI 301 - Specifications for Structural Concrete for Buildings 4. ACI SPA 5 - ACI 301 Field Reference Manual 5. ACI 304 - Placing Concrete by Pumping Methods 6. ACI 309 - Identification and Control of Consolidation -Related Surface Defects in Formed Concrete 7. ACI 311 - Guide for Inspection of Concrete 03350-1 Concrete Finishing B. American Society for Testing and Materials • 1. ASTM STP 169C - Significance of Tests and Properties of Concrete and Concrete -Making Materials 2. ASTM C 150 - Standard Specification for Portland Cement 3. ASTM C 33 - Concrete Aggregates C. US Department of Interior - Bureau of Reclamation 1. M-47 Standard Specifications for Repair of Concrete 1.04 SUBMITTALS A. General Submittals shall be made in accordance with Section 01330. B. Product Data 1. Grouts 2. Bonding agents 3. Means and methods of repairing defects unless otherwise called out • herein. C. Equipment 1. Thermometers for measuring concrete surface temperature D. Manufacturer's safety data sheets 1.05 DELIVERY, STORAGE AND HANDLING Deliver the materials to the project site in the manufacturer's containers with all labels intact and legible at the time of use. Materials shall be stored in a secure, indoor, dry area. Maintain grouts and aggregates in a dry condition during delivery, storage, and handling. PART2 PRODUCTS 2.01 PREMIXED PRE -PACKAGED GROUTS IN Q 0 Utilities BRT January 2012 Master Builders EMACO R320 Master Builders EMACO S66-CR 03350-2 Concrete Finishing 2.02 EPDXY BONDING AGENTS • A. Master Builders Concresive Liquid (LPL) B. Master Builders Concresive Standard Liquid 2.03 CEMENT ASTM C 150, Type 1 2.04 AGGREGATE ASTM C 33, 100% passing the No. 30 mesh sieve 2.05 BOND COAT MORTAR Mortar used to bond patching mortar shall be made of the same materials and of approximately the same proportions as used for the concrete, except that the coarse aggregate shall be omitted and the mortar shall consist of 1 part cement to not more than 1 part sand by damp loose volume. 2.06 PATCHING MORTAR Patching mixture shall be made of the same materials and of approximately the same proportions as used for the concrete, except that the coarse aggregate shall be omitted and the mortar shall consist of 1 part cement to not more than 2-1/2 parts sand by damp • loose volume. White Portland Cement shall be substituted for a part of the gray Portland Cement on exposed concrete in order to produce a color matching the color of the surrounding concrete, as determined by a trial patch. The quantity of mixing water shall be no more than necessary for handling and placing. The patching mortar shall be mixed in advance and allowed to stand with frequent manipulation with a trowel, without addition of water, until it has reached the stiffest consistency that will permit placing. 2.07 WATER Only clean potable water shall be used. A calibrated measuring device is required for measuring the proper amount of water to be added to pre -packaged grouts and mortars. PART 3 EXECUTION 3.01 REPAIR OF SURFACE DEFECTS Surface defects, unless otherwise specified by the Contract Documents, shall be repaired immediately after form removal but not before review by the ENGINEER. The surface temperature of the concrete shall be 500 F and rising. The CONTRACTOR shall measure surface temperatures when requested by the ENGINEER. If necessary the CONTRACTOR shall enclose and heat the area to be repaired to bring the surface temperature of the concrete and air temperature to acceptable levels and to permit proper curing. • Utilities BRT 03350-3 Concrete Finishing January 2012 • All honeycombed and other defective concrete shall be removed down to sound concrete. If chipping is necessary, the edges shall be perpendicular to the surface or slightly undercut. Feathered edges will not be permitted. The area to be patched and an area at least six inches wide surrounding it shall be dampened to prevent absorption of water from the patching mortar. A bonding grout shall be prepared, mixed to the consistency of thick cream, and after surface water has evaporated from the area to be patched, well brushed into the surface. 0 When the bond coat begins to lose the water sheen, the premixed patching mortar shall be applied. The mortar shall be thoroughly consolidated into place and struck off so as to leave the patch slightly higher than the surrounding surface. To permit initial shrinkage, it shall be left undisturbed for at least one hour before being finally finished. The patched area shall be kept damp for seven days. Metal tools shall not be used in finishing a patch in a formed wall that will be exposed. 3.02. TIE HOLES A. Water Retaining Structures and Below Grade Vaults with Breakback Cone Ties Fill tie holes solid as specified in Section 03615. B. Other Structures After being cleaned and thoroughly dampened, fill tie holes solid as specified in Section 03615. 3.03 PROPRIETARY MATERIALS Certain types of defects may require the use proprietary compounds for adhesion or as patching ingredients. The ENGINEER will review these defects and request means and methods for these repairs from the CONTRACTOR. In lieu of, or in addition to, the foregoing patching procedures using bond coat and patching mortars, epoxy bonding agents and premixed pre -packaged grouts may be used for repair of defective areas. Such compounds shall be used in accordance with the manufacturer's written recommendations and directions. The ENGINEER shall review and provide written acceptance of these procedures. 3.04 FINISHING OF FORMED AND UNFORMED SURFACES Finishes shall be performed as called out in the Drawings and in referenced Specifications. A. Formed Surfaces Smooth Form Finish The form facing material shall produce a smooth, hard, uniform texture on the concrete. The arrangement of the facing material shall be orderly Utilities BRT 03350-4 Concrete Finishing January 2012 and symmetrical, with the number of seams kept to the practical minimum. Surface textures that result from forms with raised grain, torn • surfaces, worn edges, patches, dents, or other defects shall be ground smooth or otherwise repaired. a. Air Voids on Formed Surfaces Air voids on formed surfaces deeper than 1/4 inch shall be filled with patching mortar. The frequency and size of air voids shall L� • Utilities BRT January 2012 Figure 1 be equal to or better than shown in Figure 1. The total void area is 1% of the surface area, or 0.36 sq. in. This 6-inch x 6-inch 03350-5 Concrete Finishing figure is the visual standard for acceptance of the finish that does not require filling of air voids. b. Tie Holes Tie holes shall be filled as specified in section 03615. C. Form Fins Chip or rub -off form fins exceeding 1/16 inch in height. d. Rock Pockets Poorly consolidated concrete shall be removed to sound concrete and the defect repaired. The ENGINEER shall outline the area to be repaired. 2. As -Cast Finish For as -cast concrete finish form materials shall produced a sound surface. a. Air Voids Fill air voids deeper than 1/4 inch. and larger than 0.50 sq. in. The total area of acceptable air voids is 0.72 sq. in. in a 6 inch by 6-inch square. 0 b. Tie Holes • Tie holes shall be filled as specified in section 03615. C. Form Fins Chip or rub -off form fins exceeding 1/8 inch in height. 3. Rubbed Finish Immediately after removing the forms, form ties shall be broken back a minimum of 3/4 inch from the surface, honeycomb, voids and other surface defects grouted. The surfaces shall then be thoroughly dampened and rubbed with a No. 16 carborundum stone or equal abrasive to create a uniform surface paste. The rubbing shall be continued to remove all form marks and surface irregularities producing a smooth, dense surface. After setting, the surface shall then be rubbed with a No. 30 carborundum stone until the surface is smooth in texture and uniform in color. Unless otherwise shown in the Drawings only exposed surfaces shall have a rubbed finish. 4. Grout Finish Utilities BRT 03350-6 Concrete Finishing January 2012 • Prepare surface as described in Rubbed Finishes above. Mix one part Portland cement and one-half parts fine sand with sufficient water to produce a grout with the consistency of thick paint. Wet surface of concrete to prevent absorption of water from grout and apply grout uniformly with brushes. Immediately after applying grout mix, scrub the surface with a cork float or stone to coat surface and fill remaining air voids and other remaining surface defects. Remove excess grout by working the surface with rubber float. After the surface whitens from drying, rub with clean burlap. Cure surface for a period of 72 hours B. Unformed Surface Unless otherwise shown in the Drawings unformed surfaces shall be finished as follows. Slabs Screed with straightedge to remove low and high spots bringing the surface to the required finish elevation of slope and float with a steel float at least 3 feet in width. When the concrete has reached its initial set, finish with a steel (power) trowel. Leave finish essentially free of trowel marks, uniform in texture and appearance and plane to the correct tolerance. Dusting the surface with dry cement, sand or sprinkling with water is prohibited Finishes that are exposed and subject to foot traffic shall receive a broom finish with a texture of ± 1/16 inch. 2. Tops of Walls with Bearings Strike smooth tops of walls and similar unformed surfaces that will have bearings or bearing pads, and finish with a steel trowel. 3. Tops of Exposed Footings in Reservoirs Strike smooth tops of footings and finish with a light broom providing a texture of± 1/16 inch. 4. Stairways and Sidewalks Strike smooth tops of stairs and sidewalks and finish with a light broom providing a texture of ± 1/16 inch. 5. Slabs with Waterproofing Membranes Strike smooth and float finish. 6. Construction Joint Surfaces Utilities BRT 03350-7 Concrete Finishing January 2012 0 • Utilities BRT January 2012 Surface shall be broom or raked finished. Surface shall be water or grit blasted prior to placing additional concrete, such as columns on column footings and column footings on reservoir slabs. END OF SECTION 03350-8 Concrete Finishing Special Notice lentractors who have completed this application in the past, please note the following changes in procedure: The Department will no longer issue individual Certificates of exemption to subcontractors. Only prime contrac- tors will receive a Contractor's Exemption Certificate on exempt projects. Upon receipt of the Certificate, the prime contractor should make a copy for each subcontractor involved in the project and complete it by filling in the subcontractor's name and address and signing it. The original Certificate should always be retained by the prime contractor. Copies of all Certificates that the prime contractor issued to subcontractors should be kept at the prime contractor's place of business for a minimum of three years and be available for inspection in the event of an audit. Once an 89# has been assigned to you, please use the next five numbers following it for any applications submitted for future projects. This should be your permanent number. For instance, if you were assigned 89- 12345-0001, every application submitted thereafter should contain 89-12345 on the application. The succeed- ing numbers will be issued by the Department of Revenue. DO NOT enter what you believe to be the next in sequence as this may delay processing of your application. 0 Oities BRT January 2012 Contractor Application for Tax Exemption Certificate 00670 SECTION 03390 • CONCRETE CURING PART1 GENERAL 1.01 WORK INCLUDED The CONTRACTOR shall furnish all labor, tools and equipment for curing plain, reinforced and post -tensioned cast -in -place concrete. 1.02 RELATED WORK A. Section 03310 — Structural Concrete B. Section 03320 — Construction Joints C. Section 03350 — Concrete Finishing 1.03 QUALITY STANDARDS A. American Concrete Institute (ACI) 1. ACI 305 - Hot Weather Concreting • 2. ACI 306 - Cold Weather Concreting 3. ACI 308 - Standard Practice for Curing Concrete B. American Society for Testing Materials (ASTM) 1. ASTM C 171 — Sheet Materials for Curing Concrete 2. ASTM C 309 — Liquid Membrane -Forming Compounds for Curing Concrete 3. ASTM D 2103 — Polyethylene Film and Sheeting 1.04 SUBMITTALS Provide data on curing compounds sheet materials and methods of securing sheet materials in place. 1.05 QUALITY CONTROL Perform the work in accordance with this Specification and in accordance with applicable ACI standards. When a conflict occurs between this Specification and ACI occurs, the ACI standard shall control. The CONTRACTOR shall have a copy of the current applicable ACI standards on site. All materials shall be used in accordance with the • manufacturer's printed instructions, a copy of which shall be on site. Utilities BRT 03390-1 Concrete Curing January 2012 • • 1.06 DELIVERY, STORAGE AND HANDLING Deliver, store and handle products under the provisions of Section 01650. Deliver curing materials in manufacturer's original packaging including applicable instructions and manufacturer's safety data sheets (MSDS). PART2 PRODUCTS 2.01 SHEET MATERIALS FOR CURING CONCRETE White burlap -polyethylene sheeting weighing not less than 10 oz/linear yard, 40 inches wide, impregnated on one side with white opaque polyethylene 0.004 inches thick as specified in ASTM C 171 shall be used when called out in the Drawings or in other applicable specifications. The polyethylene shall be securely bonded to the burlap so that there will be no separation. 2.02 LIQUID MEMBRANE -FORMING COMPOUNDS FOR CURING CONCRETE Liquid membrane -forming compounds for curing concrete shall and conform to ASTM C 309, Type 1-D with a red or white fugitive dye. Use a white dye unless otherwise directed by the ENGINEER. 2.03 POLYETHYLENE FILM Polyethylene film shall conform to ASTM D 2103. The film shall have a thickness of 6 mils and be a white opaque color. 2.04 LIQUID MEMBRANE FORMING COMPOUND AND EVAPORATIVE RETARDANT APPLICATORS/SPRAYERS Membrane curing and evaporative retardant compounds shall be applied with a sprayer manufactured by Allen Engineering, Inc., or equal, capable of maintaining a constant pressure. (Allen Engineering, Inc., P.O. Box 819, Paragould, Arizona 74450, telephone (800) 643-0095.) Unless otherwise accepted in writing by the ENGINEER, spraying membrane curing compounds or evaporative retardants by other methods, such as hand pressurized sprayers, is unacceptable. 2.05 EVAPORATIVE RETARDANT Confilm manufactured by Master Builders, Inc. or approved equal. 2.06 WATER Water shall only be used when prior approval is granted by the ENGINEER. Only water that has been determined to be non -detrimental to concrete shall be used. Utilities BRT 03390-2 Concrete Curing January 2012 PART 3 EXECUTION • 3.01 GENERAL Beginning immediately after placement, concrete shall be protected from premature drying, excessively hot or cold temperatures, and mechanical injury, and shall be maintained with minimal moisture loss at a relatively constant temperature for the period necessary for hydration of the cement and hardening of the concrete in accordance with ACI 308, "Standard Practice for Curing Concrete". The materials and method of curing shall be subject to review and acceptance by the ENGINEER. Specific curing requirements may be called out on the Drawings or other Technical Specifications. Curing shall be continued for at least seven days. Alternatively, if tests are made of cylinders kept adjacent to the structure and cured by the same methods, moisture retention measures may be terminated when the average compressive strength has reached 70% of the specified concrete strength. When a spray applied membrane -curing compound is used, it shall be applied in two coats with the second coat applied at right angles to the first coat. 3.02 EVAPORATIVE RETARDANT An evaporative retardant shall be used during concrete placement for water retaining structure floor and roof slabs and other slabs larger than 2,500 square feet in size. The retardant shall be sprayed using a power sprayer at a rate of 10 gallons per 2,000 square feet after screeding and repeated after the first floating operation. The • evaporative retardant shall not be applied during the final steel troweling operations or after the water sheen has disappeared from the concrete surface. 3.03 SLABS For concrete surfaces not in contact with forms, a procedure determined by the ENGINEER shall be applied immediately after completion of placement and finishing. 3.04 WALLS AND COLUMNS Moisture loss from surfaces placed against wooden or metal forms exposed to heating by the sun shall be minimized by keeping the forms wet until they can be safely removed. After form removal, the concrete shall be cured until the end of the curing time by one of the previously described curing methods. Concrete shall not be placed against forms that have been exposed to air below freezing temperatures until the forms have been heated so that the surface temperature of the form is >_ 400 F. The top of walls and columns not covered by forms shall be cured using a membrane - curing compound conforming to ASTM C 309 immediately after placement 3.05 OTHER SURFACES Unless otherwise shown in the Drawings all other surfaces shall be cured using two applications of a membrane -curing compound conforming to ASTM C 309. The second application shall be applied at 900 to the first application. Utilities BRT 03390-3 Concrete Curing January 2012 0 3.06 COLD WEATHER Curing during cold weather conditions shall include the above methods except for water cure unless measures are taken to prevent freezing of the water. 3.07 HOT WEATHER If the rate of evaporation approaches 0.2 Ib/ft2/hr, as estimated by ACI 305, precautions against plastic shrinkage cracking are required. The CONTRACTOR shall have a recording thermometer, hygrometer and wind gage on site seven days prior to first concrete placement. When necessary, provision for windbreaks, shading, fog spraying, sprinkling, ponding, or wet covering with a light colored material shall be made in advance of placement, and such protective measures shall be taken as quickly as concrete hardening and finishing operations will allow. Precautions against plastic shrinkage cracks may be required in conditions other than what is normally considered hot weather conditions. 3.08 RATE OF TEMPERATURE CHANGE Changes in temperature of the air immediately adjacent to the concrete during and immediately following the curing period shall be kept as uniform as possible and shall not exceed 5° F in any one hour or 50' F in any 24-hour period. 3.09 PROTECTION FROM MECHANICAL INJURY During the curing period, the concrete shall be protected from damaging mechanical disturbances, such as load stresses, heavy shock, and excessive vibration. All finished concrete surfaces shall be protected from damage by construction equipment, materials, or methods, by application of curing procedures, and by rain or running water. Self- supporting structures shall not be loaded in such a way as to overstress the concrete. END OF SECTION Utilities BRT 03390-4 Concrete Curing January 2012 L • SECTION 16643 Utilities BRT January 2012 DIVISION 16 - ELECTRICAL CATHODIC PROTECTION Division 16 Table of Contents SECTION 16643 • CATHODIC PROTECTION (GALVANIC ANODE TYPE) PART 1-GENERAL 1.01 The Contractor shall furnish all labor, materials, tools, and equipment and perform all work necessary for a complete and operational sacrificial anode cathodic protection system for the piping as shown on the Contract Drawings and specified herein. PART 2 - MATERIALS 2.01 GENERAL Materials and products submitted for approval shall be from a manufacturer regularly engaged in the manufacture of the product, shall conform to the respective specifications and other requirements specified herein, and essentially duplicate materials that have been in satisfactory use for at least two years. Unless otherwise specified, all materials and equipment shall be of domestic (USA) manufacture and shall be of the best quality used for the purpose in commercial practice. All materials and equipment shall conform to the respective specifications and other requirements specified herein. 2.02 SACRIFICIAL ANODES Dimensions of the magnesium anodes shall conform to the dimensions for standard sizes of anodes and of the weights specified. All magnesium anodes shall be cast around a galvanized steel core (flat strap or spring) and be made of high potential magnesium alloy conforming to the • following compositions by weight. Aluminum 0.01 % Max. Manganese 0.50% Min. to 1.30% Max. Zinc 0.005% Max. Copper 0.02% Max. Nickel 0.001 % Max. Iron 0.03% Max. Other Impurities 0.05% Each Max. Other Impurities 0.30% Total Max. Magnesium Balance Contractor shall furnish spectrographic analyses or a letter of compliance on samples from each heat or batch of anodes used on this project. Sacrificial anodes shall be provided with specific backfill in a permeable cloth sack. Anodes shall be centered in the backfill material. The weight and nominal dimensions of the packaged anode shall be as follows: 48 lb. bare anode (5" x 5" x 31 ") = approx. 100 lb. packaged (8" diameter. x 38" length) The anode backfill material shall consist of 75 percent gypsum, 20 percent bentonite, and 5 percent sodium sulfate, and shall be of the quick wetting type. All anodes shall be shipped and stored in waterproof bags or wrapping and shall be AMAX "MaxMag", Dow "Galvomag" or equal. • Sacrificial anode lead wires shall consist of #12 AWG Type TW or THHN/THWN, black Utilities BRT Cathodic Protection January 2012 16643 - 1 insulated stranded copper wire. Lead wires shall be a minimum of twenty (20) feet in • length. The lead wires shall be connected to the galvanized steel core of the anode by silver soldering and this connection shall be sealed with a waterproof epoxy or electrical potting compound. 2.03 WIRECONDUCTORS A. Test station wires shall be #12 AWG and #6 AWG single conductor, stranded copper and may have any of the following insulation types: Type TW, THW, or THWNITHHN. Wire color coding shall be as shown herein and on the Contract Drawings. B. Joint bond wires shall be #4 AWG single conductor, stranded copper with Type HMWPE insulation in compliance with ASTM D1248 and shall be high molecular weight polyethylene, Type I, Class C, Grade 5. 2.04 WIRE SPLICE CONNECTIONS A. All splices of buried test station or anode wires shall be made using a mechanical or crimp type mechanical connector and sealed using a splice kit. Splice kits shall be Royston "MINI SPLICE -RIGHT' with a copper crimp -it connector or approved equal. 2.05 EXOTHERMIC WELDS A. All electrical cable connections to the buried piping shall be made by an exothermic weld. Exothermic type weld materials including the proper size and type of weld cartridges and welder molds for use on pipe shall be by Erico Products, Inc. "CADW ELD" or Burndy "THERMOW ELD" or approved equal. B. Copper sleeves specifically designed for the purpose shall be crimped on all bare wire ends of #12 AWG or smaller cable prior to exothermic welding to improve mechanical strength and thermal capacity. 2.06 PIPELINE AND EXOTHERMIC WELD COATING A. Pipeline coatings shall be as specified under Section 02610 of these Specifications. Exothermic weld coatings shall be a cold applied compound such as Koppers "Bitumastic 50", Royston Mfg. "Roskote A51" or equal. In addition, all exothermic welds on steel pipe shall be covered with a weld backfill shield composed of a plastic weld cap specifically made for the purpose and installed in accordance with the manufacturer's directions. The weld caps may be prefilled with mastic by the manufacturer or may be filled in the field with mastic according to the manufacturer's directions. Prefilled weld caps shall be Royston "Handicaps" or equal. 2.07 TEST STATIONS A. Cathodic protection test stations shall be those made specifically for the purpose and consist of test station terminal box of heavy cast metal, terminal block with studs and shunt (where required), and 4" x 4" x 6' treated wood post for an above ground mount of 3'6". • B. Flush -to -ground test stations shall be Brooks Products, Inc. "No. 1-RT' or Utilities BRT Cathodic Protection January 2012 16643 - 2 approved equal, with the lid inscribed with the words "CP TEST" C. A terminal block manufactured from 1/4" plastic or glass reinforced laminate with minimum dimensions of 5' x 5" shall be provided to terminate the test station wires. D. The terminal block shall be equipped with five 1/4" diameter by 1 inch long studs with double nuts, flat washers, and lock washers. The layout of the studs on the terminal board shall be as shown on the Contract Documents. E. Test station shunts shall be calibrated 0.01 ohm - 8 ampere shunts pre -mounted on approximately 1 inch by 1-1/2" plastic boards with provisions for stud mounting as manufactured by Holloway, Cott Mfg. Co. (color code yellow) or M.C. Miller Co. Catalog No. 20402. 2.08 WIRE AND CABLE MARKERS A. All test station wires shall be identified using nonmetallic marker tags. B. Marker tags for wire and cables shall be of an opaque nylon material arranged to include a marking area, nonreleasing holding device, and cable fastening tail similar to Panduit Corporation 'Part No. PLF1 MA". The marker board shall not be less than 1 inch wide, 3/4 inch long and 25 mils thick with one side roughened to hold black nylon marking ink from a fine tip pen similar to Panduit Corporation 'Part No. PFV or 3M Corporation "Scotchcode SMP". Identification shall be permanent and waterproof. C. The marker holding device shall be designed to allow the fastening tail to pass around the cable and through the holding device so that removal of the cable marker can be accomplished only by cutting it loose from the cable. D. Polyethylene warning tape shall be placed 2 feet above all cathodic protection wiring. 2.09 ELECTRICAL ISOLATION A. Insulating mechanical couplings shall be Dresser "Style 39", Rockwell "416", Romac "IC501 ", or Baker "Series 216" without pipe stop. Middle ring thickness shall be a minimum of 1/4". B. Insulating flange kits shall be as manufactured by Pipeline Seal and Insulator Company (PSI) or Central Plastics Inc. with the following specifications: 1. Insulating Gaskets Type E (Full Face) Pyrox 1 E glass reinforced epoxy or phenolic laminate, 1/8 inch thick, with Buna-N sealing element. 2. Insulating Sleeves One-piece sleeve and washers made of Minlon or acetyl resin. 3. Backing Washers Cadmium plated steel, 1/8 inch thick, two for each flange bolt. 2.10. PLASTIC WARNING TAPE • A. Warning tape shall be a 6 inch wide, 4 mil thick, yellow polyethylene tape with the Utilities BRT Cathodic Protection January 2012 16643 - 3 r 0 words "CAUTION CATHODIC PROTECTION CABLE BURIED BELOW" permanently printed on the tape. The tape shall be resistant to alkalines, acids and other destructive agents commonly found in soils. PART 3 - EXECUTION 3.01 GENERAL The cathodic protection system shall be installed in compliance with the applicable portions of NACE Standard RP-01-69 latest revision. 3.02 WORKMANSHIP All materials and equipment shall be in accordance with the directions of the manufacturer to conform to the specification documents. 3.03 SUBMITTALS A. Prior to the installation of any cathodic protection materials, the Contractor shall submit for approval, data on the following items: Magnesium Anodes Test Station Boxes, Terminal Boards and Shunts Exothermic Weld Coating/Mastic Conductors, Test Station, and Joint Bond Wires Wire Splice Kits Exothermic Weld Equipment and Materials Wire and Cable Marker Tags Insulating Flange Kits and Insulating Unions Plastic Warning Tape B. After completion of the cathodic protection installation work, and in compliance with the data submittal requirements of the Contract Documents, the Contractor shall submit As -Built Drawings. 3.04 SACRIFICIAL ANODE INSTALLATION A. Contractor shall procure, store and install high potential magnesium anodes as indicated herein. B. Anodes shall have approved waterproofing protection at all times prior to installation. Damaged anodes or anode wires shall not be used. Anode waterproofing protection shall be removed before installing the anode. C. The specified high potential magnesium anodes shall be installed at the locations shown on the Contract Drawings. Anode locations or spacing may be adjusted slightly to clear other buried or topographical obstructions with prior approval of the Engineer. D. The specified magnesium anodes shall be installed completely dry and shall be lowered into the excavated (augured or otherwise) holes as shown on the Drawings by rope sling or by grasping the cloth gather. The anode lead wire shall not be used in lowering the anodes. The anode shall be backfilled with firm excavated native soil in six inch layers and each layer shall be hand tamped around the anode. Imported sand or other select Utilities BRT January 2012 16643 4 Cathodic Protection backfill shall not be allowed. Care must be exercised not to strike the anode or lead wire with the tamper. To a point approximately six inches above the anode, backfilling and soil compaction may be completed to the top of the hole. 3.05 TEST STATION INSTALLATION A. The Contractor shall install cathodic protection test stations as shown on the Contract Drawings and specified herein. B. Test stations shall be installed directly over the pipe unless otherwise specified or shown in the Contract Drawings. C. Test station wiring shall be arranged and completed as shown in the Contract Drawings. Wire connections to the test station terminal boards for conductor sizes of #8 AWG and larger shall be made with single hole terminal lugs of corrosion resistant bronze, copper, or nickel plated brass similar to Blackburn Type L (socket), Square D Company Type LU, Burndy SCRULUG Type KPA or approved equal. D. Wire connections to the test station terminal boards for conductor sizes of #14 through #10 AWG shall be terminated with a properly sized uninsulated support ring tongue compression connector similar to Burndy Hylug Type "YAV Box Ring Tongue", or approved equal. Additionally, any solid conductor wires shall be soldered to the ring tongue connectors. E. Test station wires shall be color coded as shown on the Contract Drawings and each wire shall be permanently identified using nylon marker tags and plastic cable ties. Marker tags shall be permanent and shall be made of weather resistant/UV light resistant nylon and shall be attached to a plastic non -releasing holding device and cable fastening tail similar to Panduit Corporation Part No. PLF1 MA. The marker tag writing surface shall be minimum dimensions of 0.75"L x 1.0"W. Marker tag identification shall be completed by using a waterproof ink nylon marker pen designed specifically for this purpose similar to 3M ScotchCode SMP marking pen and using block type lettering with the letter size to be a minimum of 1/8" high and shall specify test station number, pipe diameter, pipe material, and pipeline number. Examples: TS #1 TS #3 TS #7 TS #14 48" steel 66" RW 1 54" steel 30" steel RWI Casing Pipe RWI PWD 48# Anode Ins. fitting North Side 3.06 WIRE CONNECTIONS TO BURIED PIPING A. Anode wire, test station wire, and joint bond wire connections to specified buried piping shall be accomplished by exothermic welding. The surface of the pipe shall be cleaned with a grinder or metal file to a bright, shiny condition. The exothermic weld shall be completed using by appropriate weld charge and welder per the manufacturer's recommendations. For #12 AWG or smaller wire, a properly sized copper wire sleeve shall be installed around the bare wire end prior to welding to improve weld strength and thermal capacity. Completed welds shall be capable of withstanding moderate hammer blows. B. After cooling, the weld and surrounding cleaned metal surface shall be coated with cold applied primer and exothermic weld cap. Utilities BRT Cathodic Protection January 2012 16643 - 5 SECTION 00800 SUPPLEMENTARY CONDITIONS 0 Conditions of the Contract These Supplementary Conditions amend or supplement the General Conditions of the Construction Contract (EJCDC General Conditions 1910-8, 1990 edition with City of Fort Collins modifications (rev. 9/99)) and other provisions of the Contract Documents executed under the P951 Water, Wastewater, and Stormwater Utility Infrastructure Improvements Master Contract dated December 6, 2004. Unless included in this work order, all work performed under this work order shall be conducted in accordance with the technical specifications of the Work Order No. SC-1 DEFINITIONS SC-1.38. Add the following language to the conclusion of paragraph 1.38 of the General Conditions: 1.38. Substantial Completion. ... Substantial Completion is further defined as that degree of completion of the operating facilities or systems of the Project defined in the Work Order sufficient to provide the OWNER the full time, uninterrupted, continuous, beneficial operation of the modifications, and all inspections required have been completed and identified deficiencies corrected. SC-1.43.A Add the following new paragraph immediately after paragraph 1.43 of the General Conditions: 1.43.A. Work Order — A written document executed by OWNER and CONTRACTOR that provides for the construction of a portion of the Work, pursuant to the Agreement and all as required by the Contract Documents, and that becomes a Contract Document when executed. SC-2 PRELIMINARY MATTERS SC-2.8. Delete paragraph 2.8 of the General Conditions entirely and replace it with the following paragraph: 2.8 Preconstruction Conference. Within ten days after the Contract Times for a Work Order start to run, but before any Work at the site is started, a conference attended by CONTRACTOR, ENGINEER and others as appropriate will be held to establish a working relationship among the parties as to the Work and to discuss the schedules referred to in paragraph 2.6, procedures for handling Shop Drawing and other submittals, processing Applications for Payment, and maintaining required records. SC-2.10. Add the following new paragraph immediately after paragraph 2.9 of the General Conditions: 2.10 Work Order Required for All Work. References to the Agreement in this Article 2 and in the General and Supplementary Conditions and Contract Documents notwithstanding, no Work shall be initiated or performed until CONTRACTOR has received a signed and executed Work Order, incorporating the Notice to Proceed, from OWNER; and no provision of the Article 2 or of the General and Supplementary Conditions and Contract Documents shall permit or require any action of CONTRACTOR in the absence of a signed and executed Work Order. All provisions of this Article 2 and of the General and Supplementary Conditions and Contract Utilities BRT January 2012 Supplementary Conditions 2 1. For ductile iron pipe the weld and surrounding cleaned metal surface shall be heavily coated with a cold applied mastic compound and covered with an exothermic weld cap. The pipe joint with the installed bond wires shall then be encased in polyethylene wrap. 2. For steel pipe the weld and surrounding cleaned metal surface shall be lightly coated with a cold applied mastic compound or pipeline coating primer and covered with an exothermic weld cap. Pipeline coating shall then be applied as specified in Section 02610. 3.07 WIRE SPLICE CONNECTIONS A. Buried splice connections of anode and/or test station wires shall be completed with a splice connection kit. B. Installation of the splice connection kit shall be completed per the manufacturer's instructions with the exception that the wires shall also be soldered to the split bolt connector after tightening. 3.08 ELECTRICAL ISOLATION A. Electrical isolation of buried steel waterline piping shall be accomplished by the use of insulating mechanical couplings (IMC's), insulating flange adaptors, insulating flanges or insulating unions to be installed where shown on the Drawings. B. The Contractor shall install all specified insulating mechanical couplings with the rubber insulating boot toward the existing or non-cathodically protected side of the piping so that the coupling itself is included in the portion of the new piping that is cathodically protected. C. In the event an IMC or insulating flange adaptor is restrained using tie rods, each tie rod shall be electrically isolated using one-piece rod insulating sleeve and washers made of minlon or acetal resin plastic plus 1/8" thick steel backing washers. Two-piece insulating sleeves consisting of a separate non-metallic sleeve and washer are not acceptable. D. All exposed ductile iron pipe on the non-cathodically protected side of insulated mechanical couplings shall be cleaned and encased with polyethylene wrap. E. After installation, all buried tie back or harness rods, washers, and nuts shall be field coated with mastic such as Koppers "Bitumastic 50" or Royston "Roskote A51" and wrapped in polyethylene encasement. 3.09 JOINT BONDING A. All non -welded pipe or fitting joints, except those specified to be insulating joints, shall be bonded to ensure electrical continuity. B. Two bond wires shall be installed at each joint and shall be stranded Type HMW PE as shown on the Contract Drawings. 3.10 TESTS AND MEASUREMENTS A. All cathodic protection system tests shall be conducted by the Engineer. B. Inadequate pipe joint continuity and/or cathodic protection levels due to defective or incorrect installation work shall be corrected by and at the sole expense of the Contractor. Utilities BRT Cathodic Protection January 2012 16643 - 6 3.11 TEST STATION AND ANODE LOCATIONS A. Test station numbering shall be as indicated on the Drawings. B. Test station and anode locations shall be as shown on the Drawings. 3.12 PIPELINE MARKER OR DETECTION TAPE Polyethylene warning tape shall be installed approximately 2 feet below the ground surface. centered overall buried wires. 3.12 AS -BUILT DRAWINGS The Contractor shall maintain at the job site one full set of full size Contract Drawings marked to show any deviations which have been made from the Contract Drawings as well as any appropriate field construction notations. Approved dimensioning and scale of all anode and test station locations shall be included. Upon completion of the work, the marked set of prints shall be submitted to the Engineer. 0 END OF SECTION 40 Utilities BRT Cathodic Protection January 2012 16643 - 7 • SC-4 Documents referencing the Agreement or other parts of the Contract Documents, or permitting or requiring any action of CONTRACTOR, shall be read as referencing and, as appropriate, requiring a signed and executed Work Order. SC-4.2.1.2. Conditions: AVAILABILITY OF LANDS; SUBSURFACE AND PHYSICAL CONDITIONS; REFERENCE POINTS Add the following new paragraph immediately following paragraph 4.2.1.2 of the General 4.2.1.2.1 No drawing of physical conditions in or relating to existing surface or subsurface structures (except Underground Facilities referred to in Paragraph 4.3) which are at or contiguous to the site have been utilized by the Engineer in preparation of the Contract Documents, except the following: A. Excel Spreadsheet, AutoCAD, and text file Pothole information by BRT Mason Corridor City Surveyors dated 6-6-11. B. Pothole information obtained by Connell Resources in the Fall of 2011 along the BRT corridor for utility information. Contractor may rely upon the accuracy of the technical data contained in the documents, but not upon non -technical data, interpretations or opinions contained therein or upon the completeness of any information in the report. SC-5 BONDS AND INSURANCE SC-5.4.7. Include the following parties or entities as additional Insureds, as provided in paragraph 5.4.7 of the General Conditions: 5.4.7.1.The City of Fort Collins, Colorado, 4316 LaPorte Avenue, Fort Collins, Colorado 80522 5.4.7.2.Stantec Consulting Services, 2950 E Harmony Rd, Ste 290, Fort Collins, CO 80528 5.4.7.2.Connell Resources, Inc. 7785 Highland Meadows Pkwy, Ste 100, Ft Collins, CO 80528 SC-5.4.8.1. Add the following new paragraph immediately following paragraph 5.4.8 of the General Conditions: 5.4.8.1.1. Limits of Liability. The limits of liability for the insurance required by the paragraph numbers of the General Conditions listed below are as follows: 5.4.1 and 5.4.2 Coverage A - Statutory Limits Coverage B - $100,000 / $100,000 / $500,000. 5.4.3 and 5.4.5 Commercial General Liability policy will have limits of $1,000,000 combined single limits (CSL). This policy will include coverage for Explosion, Collapse, and Underground coverage unless waived by the Owner. 5.4.6: The Comprehensive Automobile Liability Insurance policy will have limits of $1,000,000 combined single limits (CSL). 5.4.9. This policy will include completed operations coverage / product liability coverage with limits of $1,000,000 combined single limits (CSL). This policy shall also include an Umbrella Excess Liability Utilities BRT Supplementary Conditions January 2012 00800-2 as follows: General liability and automobile liability insurance in an amount not less than $1,000,000 per occurrence in excess of the above stated primary limits. SC-6 CONTRACTOR'S RESPONSIBILITIES SC-6.14.3. Add the following new paragraph immediately following paragraph 6.14.2 of the General Conditions: 6.14.3.1. The following Laws or Regulations are included in the Contract Documents as mandated by statute or for the convenience of the CONTRACTOR. Other Laws and Regulations apply which are not included herein, and are within the CONTRACTOR'S duty and responsibility for compliance thereto: 6.14.3.2. Notice to owners of Underground Facilities is required prior to excavations in the vicinity of such facilities. 6.14.3.2. Unless otherwise decided by reason of the amount of the Contract Price involved, or other good reason, before or at the time that the contract is awarded to a corporation outside the State of Colorado, such corporation must carry out the proper procedure to become authorized to do business in the State of Colorado, designate a place of business therein, and appoint an agent for service of process. Such corporation must furnish the OWNER with a certificate from the Secretary of State of Colorado, has been issued by its office and there shall also be procured from the Colorado Secretary of State a photostatic or certified copy of the designated place of business and appointment of agent for service of process, or a letter from the Colorado Secretary of State that such designation of place of business and agent for service of process have been made. 6.14.3.3 The CONTRACTOR must conform to the rules and regulations of the Industrial Commission of Colorado. Particular reference is made to rules and regulations governing excavation Work adopted by the Industrial Commission of Colorado. SC-11 CHANGE OF CONTRACT PRICE SC-11.6.2.7. Add the following new paragraph to paragraph 11.6.2 of the General Conditions. 11.6.2.7. Cost of the Work. Allowances for profit, overhead and mark-up prescribed by Article 4 of the Agreement shall be used in lieu of any CONTRACTOR'S fee, overhead, profit or mark-up allowances as prescribed in paragraphs 11.6.2.1, 11.6.2.2 and 11.6.2.3. 6-1415 ! SC-12.3. 12.3 SC-14 SC- 14.1. 14.1. Utilities BRT January 2012 CHANGE OF CONTRACT TIMES Add the following language to the end of paragraph 12.3 of the General Conditions. ... Lost days due to abnormal weather conditions will be allocated as required. PAYMENTS TO CONTRACTOR AND COMPLETION Add the following language to the end of paragraph 14.1 of the General Conditions. Schedule of values ... Progress payments on the negotiated not -to -exceed fee shall be based on a time and materials basis. Supplementary Conditions SECTION 00525 • WORK ORDER, NOTICE OF AWARD AND BID SCHEDULE TO: Connell Resources, Inc. W. O. No. SCPPq-BRT-011212 PURCHASE ORDER: 7Ia 030 TITLE: Utilities Improvements along the BRT — Phase 2 ENGINEERS: Stantec Consulting Services, Inc. OWNER'S REPRESENTATIVE: Sue Paquette NOTICE OF AWARD DATE: January 13, 2012 OWNER: CITY OF FORT COLLINS (hereinafter referred to as OWNER) 1. WORK. You are hereby notified that your bid dated January 11,2012, for the above Work Order has been considered. Pursuant to your AGREEMENT with OWNER dated February 16, 2010 you have been awarded a Work Order for this Work Order Description: • A. See Section 01100 — Summary of Work. 2. CONTRACT PRICE, BONDS, AND CERTIFICATES. The price of your Work Order is $40,900. Pursuant to the AGREEMENT and the Contract Documents, Performance and Payment Bonds and insurance are required. 3. CONTRACT TIMES. Pursuant to the AGREEMENT and the Contract Documents, the date for Substantial Completion of this Work Order is March 2, 2012, and after Substantial Completion, the number of days for Final Payment and Acceptance is 60 Calendar days. 4. LIQUIDATED DAMAGES. OWNER and CONTRACTOR recognize that time is of the essence of this Agreement and that OWNER will suffer financial loss if the Work is not completed within the times specified in paragraph 3 above, plus any extensions thereof allowed in accordance with Article 12 of the General Conditions. They also recognize the delays, expenses and difficulties involved in proving in a legal proceeding the actual loss suffered by OWNER if the Work is not completed on time. Accordingly instead of requiring any such proof, OWNER and CONTRACTOR agree that as liquidated damages for delay (but not as penalty) CONTRACTOR shall pay OWNER the amounts set forth hereafter. 1) Substantial Completion: Five Hundred Dollars ($500.00) for each calendar day or fraction thereof that expires after March 2, 2012 until the work is Substantially Complete. aUtilities BRT Work Order, Notice of Award and January 2012 Bid Schedule 00525-1 171 SECTION 00900 ADDENDA, MODIFICATIONS, AND PAYMENT 00950 Contract Change Order 00960 Application for Payment El OUtilities BRT Addenda, Modifications, & Payment January 2012 00900-1 0 PROJECT TITLE: CONTRACTOR: PROJECT NUMBER: DESCRIPTION: SECTION 00950 CHANGE ORDER NO. Utilities BRT Phase 2 Connell Resources. Inc. 1. Reason for change: 2. Description of Change: 3. Change in Contract Cost: 4. Change in Contract Time: ORIGINAL CONTRACT COST TOTAL APPROVED CHANGE ORDERS TOTAL PENDING CHANGE ORDERS TOTAL THIS CHANGE ORDER TOTAL % OF THIS CHANGE ORDER TOTAL C.O.% OF ORIGINAL CONTRACT ADJUSTED CONTRACT COST (Assuming all change orders approved) ACCEPTED BY: ACCEPTED BY: REVIEWED BY: Contractor's Representative Special Projects Manager Senior Engineer 0.00 0.00 0.00 0.00 DATE: DA APPROVED BY: DATE: Water Field Services & Ops Manager APPROVED BY: DATE: Purchasing Agent over $60,000 cc: Project File Contractor Purchasing 0 Utilities BRT January 2012 Contract Change Order 00950-1 DIVISION 1 - GENERAL REQUIREMENTS • SECTION 01110 SUMMARY OF WORK SECTION 01140 CONTRACTOR'S USE OF PREMISES SECTION 01180 UTILITY SOURCES SECTION 01270 MEASUREMENT AND PAYMENT SECTION 01310 PROJECT MEETINGS SECTION 01320 CONSTRUCTION SCHEDULES SECTION 01330 SUBMITTALS SECTION 01425 STANDARD REFERENCES SECTION 01450 MATERIALS TESTING SECTION 01555 TRAFFIC REGULATIONS SECTION 01635 SUBSTITUTIONS AND PRODUCT OPTIONS SECTION 01650 MATERIAL DELIVERY, STORAGE, AND HANDLING SECTION 01710 SITE CONDITIONS SECTION 01715 TREE, LANDSCAPE, VEGETATION, AND WETLAND PROTECTION SECTION 01720 FIELD ENGINEERING AND SURVEYING SECTION 01745 ENVIRONMENTAL CONTROLS SECTION 01780 CONTRACT CLOSE-OUT • Utilities BRT Division 1 Table of Contents January 2012 Division 1 TOC - 1 SECTION 01110 SUMMARY OF WORK • PART GENERAL 1.01 SECTION INCLUDES A. Site location and description. B. Project description. C. Scope of work and work sequence. D. Underground utilities. 1.02 SITE LOCATION AND DESCRIPTION A. Choice Center 1. The site of the work is located approximately at near the southwest corner of the intersection of Prospect Road and College Avenue, Fort Collins, Colorado as shown on the Drawings. 1.03 PROJECT DESCRIPTION A. General Conditions - Provide: 1. Mobilization & Field Overhead 2. Traffic Control (By CoFC) B. Stormwater Management - Provide: 3. Erosion & Settlement Control Allowance 4. SWMP Inspections C. Landscaping — Provide and Install: D. Miscellaneous Work Items & Allowances — Provide and Install: 1.04 WORK SEQUENCE A. The Work Sequence is to be submitted as part of the construction schedule required in Section 01320 (Construction Schedules) and Section 01330 (Submittals). Construction of the project shall begin within seven (7) calendar days of the date of Notice to Proceed. 1.05 UNDERGROUND UTILITIES A. It shall be the responsibility of the CONTRACTOR to verify the existence and location of • all underground utilities along the route of the work and to coordinate the construction schedules with these utility owners. See Section 01180 for a list of Utility Sources. Utilities BRT Summary of Work January 2012 01110-1 B. Known utilities and structures adjacent to or encountered in the work are shown on the • Drawings. The locations shown are taken from existing records and the best information available from existing utility plans, however, there may be some discrepancies and omissions in the locations and quantities of utilities and structures shown. Those shown are for the convenience of the CONTRACTOR only, and no responsibility is assumed by either the OWNER or the ENGINEER for their accuracy or completeness. C. The CONTRACTOR shall field verify all utilities and coordinate construction with utility owners prior to starting construction. The CONTRACTOR shall be responsible for protecting utilities during construction and scheduling utility adjustments to eliminate conflict with progress of the work. Any damage to existing utilities shall be repaired at no additional cost to the OWNER. D. The CONTRACTOR shall notify the ENGINEER immediately of any field condition not consistent with the contract documents. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) • END OF SECTION Utilities BRT Summary of Work January 2012 01110-2 E SECTION 01140 CONTRACTOR'S USE OF PREMISES PART1 GENERAL 1.01 SECTION INCLUDES A. The CONTRACTOR may use the OWNER's property designated within the construction limits shown on the Drawings for equipment and materials as long as he confines his operations to those permitted by local laws, ordinance and permits and meets the following requirements: 1. Do not unreasonably encumber site with materials or equipment. 2. Assume full responsibility for protection and safekeeping of products stored on premised. 3. Move any stored products which interfere with operations of the OWNER. 4. Obtain and pay for use of additional storage or work areas needed for operations. 1.02 LIMITS OF CONSTRUCTION A. The CONTRACTOR must maintain all construction activities within the OWNER's property and/or construction easements and limits of the project, or other stated areas, is unless permits and/or written permission are obtained by the CONTRACTOR, from appropriate authorities or private property owners, outside of these areas. Contractor shall fence all easements and work areas. Fences shall be substantial in size and type to prevent injury to persons and animals and prevent domestic animals (i.e. horses, cattle, livestock, etc.) from entering in or across the construction site. The temporary permits must be secured and paid for by the CONTRACTOR at no extra cost to the OWNER. Any temporary permits secured must be in writing and a copy of same provided to the ENGINEER. 1.03 SECURITY A. The CONTRACTOR shall at all times be responsible for the security of his facilities and equipment. The OWNER will not take responsibility for missing or damaged equipment, tools, or personal belongings of the CONTRACTOR. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) •Utilities BRT January 2012 END OF SECTION 01140-1 Contractor's Use of Premises i r1 THIS PAGE INTENTIONALLY LEFT BLANK Utilities BRT Contractor's Use of Premises January 2012 01140-2 SECTION 01180 UTILITY SOURCES • PART1 GENERAL 1.01 SECTION INCLUDES A. Names and telephone numbers of affected agencies and utilities in the area are listed below for the CONTRACTOR's convenience. The CONTRACTOR assumes all responsibility of contacting these agencies and verification of telephone numbers. 1. Water Fort Collins Utilities (970) 221-6700 2. Sanitary Sewer Fort Collins Utilities (970) 221-6700 3. Stormwater Fort Collins Utilities (970) 221-6700 4. Electrical Fort Collins Utilities (970) 221-6700 6. Engineering City of Fort Collins (970) 221-6605 7. Traffic City of Fort Collins (970) 221-6615 8. Gas Xcel Energy (800) 895-2999 9. Telephone Qwest (800) 573-1311 10. Cable TV Comcast (800) 266-2278 11. One -Call Utility Locates (800) 922-1987 PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) • Utilities BRT January 2012 END OF SECTION 01180-1 Utility Sources • PART1 GENERAL • 1.01 SECTION INCLUDES SECTION 01270 MEASUREMENT AND PAYMENT A. The work performed under this Agreement shall be paid for on a Time and Materials basis. The quantities provided on the Bid Schedule are only estimates of the actual quantities of the work to be performed, and are only included for purposes of making the award and establishing a basis for estimating the probable cost of the Work. The actual amounts of work performed and materials furnished may differ from the estimated quantities. The basis of payment for work and materials bid as time and materials will be the actual amount of approved work done and materials furnished. The CONTRACTOR agrees that he will make no claim for damages, anticipated profits, or otherwise on account of any difference between the amounts of work actually performed and materials actually furnished and the estimated amount for bid items. Payment shall be made only for those items included in the Bid Schedule. All costs incurred shall comply with the provisions of these Specifications and shall be included in the price bid for the associated items in the Bid Schedule. Except as may be otherwise stipulated, the OWNER will furnish no material, labor or equipment. The quantity of work, which will be considered for payment, is the actual cost of the work plus CONTRACTOR'S markups in accordance with all relative Specifications and Agreements. END OF SECTION Utilities BRT Measurement and Payment January 2012 01270 -1 SECTION 01310 . PROJECT MEETINGS PART1 GENERAL 1.01 SECTION INCLUDES A. Pre -Construction Conference: A Pre -Construction Conference will be held after Notice of Award and before the Notice to Proceed, the date, time and location will be determined after Notice of Award. The conference shall be attended by: 1. CONTRACTOR and CONTRACTOR's Superintendent 2. CONTRACTOR's Surveyor and Subcontractors 2. ENGINEER 3. OWNER 4. Others as requested by the CONTRACTOR, OWNER, or ENGINEER. Unless previously submitted to the OWNER, the CONTRACTOR shall bring to the conference a tentative schedule of the construction project, include in the schedule shop drawings and other submittals. The purpose of the conference is to designate responsible personnel and establish a • working relationship. Matters requiring coordination will be discussed and procedures for handling such matters established. The agenda will include: 1. CONTRACTOR's tentative Schedule 2. Permit applications and submittals, including 402 Permit, SWMP, and Traffic Control Plan 3. Transmittal, review and distribution of CONTRACTOR's submittals 4. Processing applications for payment 5. Maintaining record documents 6. Critical work sequencing 7. Field decision and change orders 8. Use of premises, office and storage areas, staging area, security, housekeeping, and OWNER's needs 9. CONTRACTOR's assignment of safety and first aid B. Construction Progress Meetings: Progress meetings will be conducted weekly or at some other frequency, if approved by the OWNER, ENGINEER and CONTRACTOR. These meetings shall be attended by the OWNER, the ENGINEER, the CONTRACTOR's representative and any others invited by these people. The meeting will be conducted by the ENGINEER and the ENGINEER will arrange for keeping the minutes and distributing the minutes to all persons in attendance. The agenda of these project meetings will include construction progress, the status of submittal reviews, status of information requests, critical work sequencing, review of Utilities BRT Project Meetings January 2012 01310-1 2) Final Acceptance: After Substantial Completion Two Hundred Dollars ($200.00) for • each calendar day or fraction thereof that expires after the 60 calendar day period for Final Payment and Acceptance until the Work is ready for Final Payment and Acceptance. 5. EXECUTION. Three (3) copies of this proposed Work Order & Notice of Award, and accompanying amendments or supplements to the Contract Documents (except any applicable Drawings) incorporated herein, are provided. Four (4) sets of any applicable Drawings will be delivered separately or otherwise made available to you immediately. You must comply with the following conditions precedent within fifteen (fifteen) days of the date of this Notice of Award, that is, by January 28,2012. A. You must deliver to OWNER three (3) fully -executed counterparts of this Work Order, including all amendments or supplements to the Contract Documents incorporated herein. Each Work Order must bear your signature as provided. B. You must deliver with the executed Work Order the Contract Security (Bonds) and insurance, as specified in the Agreement, Failure to comply with these conditions within the time specified will entitle OWNER to consider your Bid abandoned and to annul this Work Order & Notice of Award. Within ten (10) days after you comply with those conditions, OWNER will return to you one (1) fully -signed counterpart of this Work Order with any amendments or supplements to the Contract Documents attached. CONTRACTOR'S NOTICE OF AWARD REPRESENTATION & EXECUTION: CONTRACTOR agrees to perform the services identified above, in accordance with the terms and isconditions contained herein and in the AGREEMENT dated February 16, 2010 and the NOTICE OF AWARD dated January 13, 2012, between the parties. In the event of a conflict between or ambiguity in the terms of the AGREEMENT or specific Work Orders, the AGREEMENT shall control. CONTRACT onnell Resources, Inc. By: Name: 0 Lki ✓VI. G%r✓N OWNER'S ACCEPTANCE & EXECUTION: Date: / / /q //? Title: Z/ce pe f ,'04,L- This Work Order and the attached Contract Documents are hereby accepted and incorporated herein by this reference and the attached Notice to Proceed is hereby given. ACCEPTANCE: Date: I-13-12 Sue Paquette, Vecial /P�ro�jects Manager %%'Gt Reviewed By: f , 11t7—A' NAon a r4kd4 Date: /2 Owen Randall, Senior Engineer Approved By: e (�i / Date: / Z Jon Haukaas, Water Engineering and Field Services 411 Operations Manager Utilities BRT January 2012 Work Order, Notice of Award and Bid Schedule 00525-2 • • strategies for connections into existing facilities, status of field orders and change orders, and any general business. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Utilities BRT Project Meetings January 2012 01310-2 SECTION 01320 CONSTRUCTION SCHEDULES 1.01 SECTION INCLUDES A. Prepare detailed schedule of all construction operations and procurements to be reviewed by parties attending the preconstruction conference. Schedule shall be approved by the OWNER and ENGINEER prior to Notice to Proceed. 1.02 FORMAT AND SUBMISSIONS A. Prepare construction and procurement schedules in a graphic format suitable for displaying scheduled and actual progress. B. Submit four (4) copies of each schedule to the OWNER and -ENGINEER for review. The ENGINEER will return one copy to the CONTRACTOR with revisions suggested or necessary for coordination of the Work with the needs of the OWNER or others. 1.03 CONTENT A. Construction Progress Schedule 1. Show the complete work sequence of construction by activity and location. 2. Show the dates for the beginning and completion of major task items. At a minimum, show the following items for Choice Center Utilities Sewer Construction Activities: • Landscaping • Miscellaneous Work Items & Allowances Show projected percentage of completion for each item as of the first day of the month. B. Report of delivery of equipment and materials. 1. Show delivery status of critical and major items of equipment and materials. 2. Include a schedule which includes the critical path for Shop Drawings, tests, and other submittal requirements for equipment and materials. 1.04 PROGRESS REVISIONS A. Submit revised schedules and reports when changes are foreseen, when requested by OWNER or ENGINEER, and with each application for progress payment. B. Show changes occurring since previous submission. 1. Actual progress of each item to date. •Utilities BRT Construction Schedules January 2012 01320-1 • 2. Revised projections of progress and completion. 1.05 OWNER'S RESPONSIBILITY A. OWNER's review is only for the purpose of checking conformity with the Contract Documents and assisting CONTRACTOR in coordinating the Work with the needs of the Project. B. It is not to be construed as relieving CONTRACTOR from any responsibility to determine the means, methods, techniques, sequences and procedures of construction as provided in the General Conditions. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) Utilities BRT January 2012 END OF SECTION 01320-2 Construction Schedules SECTION 01330 SUBMITTALS • PART1 GENERAL 1.01 SECTION INCLUDES A. Requirements: Where required by the Specifications, the CONTRACTOR shall submit descriptive information that will enable the ENGINEER to determine whether the CONTRACTOR's proposed materials, equipment, methods of work are in general conformance to the design concept and in accordance with the Drawings and Specifications. The information submitted may consist of drawings, specifications, descriptive data, certificates, samples, test results, product data, and such other information, all as specifically required in the Specifications. In some instances, specified submittal information describes some, but not all features of the material, equipment, or method of work. 2. The CONTRACTOR shall be responsible for the accuracy and completeness of the information contained in each submittal and shall assure that the material, equipment, or method of work shall be as described in the submittal. The CONTRACTOR shall verify that all features of all products conform to the requirements of the Drawings and Specifications. The CONTRACTOR shall ensure that there is no conflict with other submittals and notify the ENGINEER in each case where its submittal may affect the work of another CONTRACTOR or • the OWNER. The CONTRACTOR shall ensure coordination of submittals among the related crafts and subcontractors. 3. Submittals will be reviewed for overall design intent and returned to CONTRACTOR with action to be indicated by the ENGINEER. It shall be the CONTRACTOR's responsibility to assure that previously accepted documents are destroyed when they are superseded by a resubmittal as such. 4. It shall be the CONTRACTOR's responsibility to ensure that required items are corrected and resubmitted. Any work done before approval shall be at the CONTRACTOR's own risk. B. Submittal Procedure: Unless a different number is called for in the individual sections, six (6) copies of each submittal and sample are required, four (4) of which will be retained by the ENGINEER. The CONTRACTOR shall receive two (2) copies in return. Faxed submittals will not be accepted. As an alternate, submittals may be posted on a "share site" such as Sharepoint, for review by the ENGINEER or OWNER. All other requirements of this section shall apply. 2. Submittals that are related to or affect each other shall be forwarded simultaneously as a package to facilitate coordinated review. Uncoordinated is submittals will be rejected. Utilities BRT Submittals January 2012 01330-1 • 3. If the items or system proposed are acceptable but the major part of the individual drawings or documents are incomplete or require revision, the submittal will be returned with requirements for completion. 4. The right is reserved for the ENGINEER to require submittals in addition to those called for in individual sections. 5. Submittals regarding material and equipment shall be submitted directly to the ENGINEER and will be accompanied by a transmittal form. A separate form shall be used for each specific item, class of material, equipment, and items specified in separate discrete sections for which the submittal is required. Submittals for various items shall be made with a single form when the items taken together constitute a manufacturer's package or are so functionally related that expediency indicates checking or review of the group or package as a whole. 6. A unique number, sequentially assigned, shall be noted on the transmittal form accompanying each item submitted. Original submittal numbers shall have the following format: "XXX-Y;" where "XXX" is the originally assigned submittal number and "Y" is a sequential letter assigned for resubmittals (i.e., A, B, or C being the first, second and third resubmittals, respectively). Submittal 25B, for example, is the second resubmittal of Submittal 25. 7. If the CONTRACTOR proposes to provide material, equipment, or method of work that deviates from the Contract Documents, it shall indicate so under "deviations" on the transmittal form accompanying the submittal copies. • 8. Submittals that do not have all the information required to be submitted, including deviations, are not acceptable and will be returned without review. C. Review Procedure: 1. Submittals are specified for those features and characteristics of materials, equipment, and methods of operation that can be selected based on the CONTRACTOR's judgment of their conformance to the requirements of the Drawing and Specifications. Other features and characteristics are specified in a matter that enables the CONTRACTOR to determine acceptable options without submittals. The review procedure is based on the CONTRACTOR's guarantee that all features and characteristics not requiring submittals conform to the Drawings and Specifications. Review shall not extend to means, methods, techniques, sequences, or procedures of construction or to verifying quantities, dimensions, weights or gages, or fabrication processes (except where specifically indicated or required by the Specifications) of separate items, and as such, will not indicate approval of the assembly in which the item functions. 2. Unless otherwise specified, within twenty-one (21) calendar days after receipt of the submittal, the ENGINEER will review the submittal and return copies. The returned submittal will indicate one of the following actions: a. If the review indicates that the material, equipment, or work method complies with the Specifications, submittal copies will be marked "NO Utilities BRT Submittals January 2012 01330-2 EXCEPTIONS TAKEN". In this event, the CONTRACTOR may begin to • implement the work method or incorporate the material or equipment covered by the submittal. b. If the review indicates limited corrections are required, copies will be marked "FURNISH AS NOTED". The CONTRACTOR may begin implementing the work method or incorporating the material and equipment covered by the submittal in accordance with the noted corrections. Where submittal information will be incorporated in Operation and Maintenance data, a corrected copy shall be provided. CJ C. If the review indicates that the submittal is insufficient or contains incorrect data, copies will be marked "REVISE AND RESUBMIT". Except at its own risk, the CONTRACTOR shall not undertake work covered by this submittal until it has been revised, resubmitted and returned marked either "NO EXCEPTIONS TAKEN" or "FURNISH AS NOTED". d. If the review indicates that the material, equipment, or work method do not comply with the Specifications, copies of the submittal will be marked "REJECTED". Submittals with deviations that have not been identified clearly may be rejected. Except at its own risk, the CONTRACTOR shall not undertake the work covered by such submittals until a new submittal is made and returned marked either "NO EXCEPTIONS TAKEN" or "FURNISH AS NOTED". D. Drawing: 1. The term "shop drawings' includes drawings, diagrams, layouts, schematic, descriptive literature, illustrations schedules performance and test data, and similar materials furnished by CONTRACTOR to explain in detail specific portions of the work required by the Contract 2. CONTRACTOR shall coordinate all such drawings, and review them for legibility, accuracy, completeness and compliance with contract requirements and shall indicate this approval thereon as evidence of such coordination and review. Shop drawing submitted to the ENGINEER without evidence of CONTRACTOR's approval will be returned for resubmission. 3. Shop drawing shall be clearly identified with the name and project number of this contract, and references to applicable specification paragraphs and contract drawings. When catalog pages are submitted, applicable items shall be clearly identified. 4. CONTRACTOR shall stamp his approval on shop drawings prior to submission to the ENGINEER as indication of his checking and verification of dimensions and coordination with interrelated items. Stamp shall read: "(CONTRACTOR's Name) represents that we have determined and verified all field dimensions and measurements, field construction criteria, materials, catalog numbers and similar data, and that we have checked Utilities BRT Submittals January 2012 01330-3 with the requirements of the Specifications and Drawings, the Contract • Documents, and General Conditions". Marks on drawings by CONTRACTOR shall not be in red. Any marks by CONTRACTOR shall be duplicated on all copies submitted. 5. If shop drawings show variations from contract requirements, CONTRACTOR shall describe such variations in writing, separate from the drawings, at time of submission. All such variations must be approved by the ENGINEER. If ENGINEER approves any such variations, he shall issue an appropriate contract modification, except that, if the variation is minor and does not involve a change in price or in time of performance, a modification need not be issued. 6. Should the CONTRACTOR propose any item on his shop drawings or incorporate an item into the work, and that item should subsequently prove to be defective or otherwise unsatisfactory, (regardless of the ENGINEER's preliminary review), the CONTRACTOR shall, at his own expense, replace the item with another item that will perform satisfactorily. E. Certificates: For those items called for in individual sections, furnish six (6) certificates of compliance from manufacturers or suppliers certifying that materials or equipment being furnished under the Contract comply with the requirements of these Specifications. F. Samples: Samples shall be sufficient in size to clearly illustrate functional characteristics and full range of color, texture, and pattern. G. Effect of Review of CONTRACTOR's Submittals: Review of drawings, data, methods of work, or information regarding materials or equipment the CONTRACTOR proposes to provide, shall not relieve the contractor of its responsibility for errors therein and shall not be regarded as an assumption of risks or liability by the ENGINEER or the OWNER, or by any officer or employee thereof, and the CONTRACTOR shall have no claim under the Contract on account of the failure or partial failure, of the method of work, material, or equipment so reviewed. A mark of "NO EXCEPTIONS TAKEN" or "FURNISH AS NOTED" shall mean that the OWNER has no objection to the CONTRACTOR, upon its own responsibility, using the plan or method of work proposed, or providing the materials or equipment proposed. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) 0 END OF SECTION Utilities BRT January 2012 01330-4 Submittals SECTION 01425 STANDARD REFERENCES PART GENERAL 1.1 SECTION INCLUDES A. Reference to standards, specifications, manuals, or codes of any technical society, organization, or association, or to the laws or regulations of any governmental authority, whether such reference be specific or by implication, shall mean the latest standard specification, manual, code, or laws or regulations in effect at the time of opening of Bids, except as may be otherwise specifically stated. However, no provision of any referenced standard, specifications manual or code (whether or not specially incorporated by reference in the Contact Documents) shall be effective to change the duties and responsibilities of OWNER, CONTRACTOR, or ENGINEER, or any of their consultants, agents or employees from those set forth in the Contract Documents, nor shall it be effective to assign to ENGINEER, or any of ENGINEER's Consultants, agents, or employees, any duty or authority to supervise or direct the furnishing or performance of the Work. Whenever used in the Contract Documents, the following abbreviations will have the meanings listed: AASHTO American Association of State Highway and Transportation Officials 444 North Capital Street, N.W., Suite 225 • Washington, DC 20001 ACI American Concrete Institute P. O. Box 19150 Detroit, MI ACPA American Concrete Pipe Association AISC American Iron and Steel Institute 150 East 42nd Street New York. NY 10017 AISI American Iron and Steel Institute 150 East 42nd Street New York, NY 10017 ANSI American National Standards Institute, Inc. 1430 Broadway New York, NY 10017 AREMA American Railway Engineering and Maintenance -of -Way Association 8201 Corporate Drive, Suite 1125 Landover, MD 20785 Utilities BRT Standard References January 2012 01425-1 ASCE American Society of Civil Engineers 345 East 47th Street New York, NY 10017 ASTM American Society of Testing and Materials 1916 Race Street Philadelphia, PA 19103 ATSSA American Traffic Safety Services Association BOCA Building Officials and Code Administrators 17926 Halstead Homewood, IL 60430 CCA Colorado Contractors Association CISPI Cast Iron Soil Pipe Institute CRSI Concrete Reinforcing Steel Institute 180 North LaSalle Street Chicago, IL 60601 CSI Construction Specifications Institute DIPRA Ductile Iron Pipe Research Associations • EPA Environmental Protection Agency FEDSPEC Federal Specifications General Services Administration Specification and Consumer Information Distribution Branch Washington Navy Yard, Building 197 Washington, DC 20407 FEDSTDS Federal Standards (see FEDSPEC) ICBO International Conference of Building Officials 5360 South Workman Mill Road Whittier. CA 90601 MILSPEC Military Specifications Naval Publications and Forms Center 5801 TaborAvenue Philadelphia, PA 19120 NIST National Institute of Standards and Technology NPC National Plumbing Code Utilities BRT Standard References January 2012 01425-2 NSC National Safety Council OSHA Occupational Safety and Health Act U.S. Department of Labor Occupational and Health Administration San Francisco Regional Office 450 Golden Gate Avenue, Box 30617 PCA Portland Cement Association PCI Prestressed Concrete Institute PS Products Standards Section - U.S. Depart. of Commerce SSPC Steel Structures Painting Council SSPWC Standard Specifications for Public Works Construction Building News, Inc. 3055 Overhead Avenue Los Angeles, CA 90034 TCA Title Council of America UBC Uniform Building Code • Published by ICBO UL Underwriter's Laboratory 207 East Ohio Street Chicago, I.L 60611 UMC Uniform Mechanical Code Published by ICBO UPC Uniform Plumbing Code Published by IAPMO PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION WJUtilities BRT Standard References anuary 2012 01425-3 OWNER: CITY OF FORT COLLINS • By: Date: James B. O'Neill II, CPPO, FNIGP Director of Purchasing and Risk Management Utilities BRT Work Order, Notice of Award and January 2012 Bid Schedule 00525-3 • SECTION 01450 MATERIALS TESTING PART1 GENERAL 1.01 SECTION INCLUDES A. Provide such equipment and facilities as are required for conducting field tests and for collecting and forwarding samples. Do not use any materials or equipment represented by samples until tests, if required, have been made and the materials or equipment found to be acceptable. Any product which becomes unfit for use after approval thereof shall not be incorporated into the work. B. Tests shall be made by an accredited testing laboratory selected by the OWNER. Except as otherwise provided, sampling and testing of all materials and the laboratory methods and testing equipment shall be in accordance with the latest standards and tentative methods of the American Society for Testing Materials (ASTM), and the American Association of Highway and Transportation Officials (AASHTO). C. Where additional or specific information concerning testing methods, sample sizes, etc., is required, such information is included under the applicable sections of the Specifications. Any modification of, or elaboration on, these test procedures which may be included for specific materials under their respective sections in the Specifications shall take precedence over these procedures. 0 1.02 OWNER'S RESPONSIBILITIES is A. The OWNER shall be responsible for and shall pay all costs in connection with the following testing: 1. Soils compaction tests 2. Trench backfill 3. Pipe and structural bedding 4. Tests not called for by the Specifications of materials delivered to the site 5. Concrete tests 6. Pavement tests 1.03 CONTRACTOR'S RESPONSIBILITIES A. In addition to those inspections and tests called for in the General Conditions, CONTRACTOR shall also be responsible for and shall pay all costs in connection with testing required for the following: Utilities BRT Materials Testing January 2012 01450-1 • • 1. Concrete materials and mix designs. 2. Design of asphalt mixtures. 3. Gradation tests for embankment, fill and backfill materials. 4. All performance and field testing specifically called for by the Specifications. 5. All retesting for work or materials found defective or unsatisfactory, including tests covered under 1.02 above. 6. Water quality testing required by discharge permits. 1.04 TRANSMITTAL OF TEST REPORTS Written reports of tests and engineering data furnished by CONTRACTOR for ENGINEER's review of materials and equipment proposed to be used in the work shall be submitted as specified for Shop Drawings. The testing laboratory retained by the OWNER will furnish six (6) copies of a written report of each test performed by laboratory personnel in the field or laboratory. Three (3) copies of each test report will be transmitted to the ENGINEER, one (1) copy to the CONTRACTOR, and two (2) copies to the OWNER within seven (7) days after each test is completed. Results of tests performed on site will be relayed to the ENGINEER and CONTRACTOR before the testing firm's personnel leave the work site. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) Utilities BRT January 2012 END OF SECTION 01450-2 Materials Testing E SECTION 01555 TRAFFIC REGULATION PART1 GENERAL 1.01 SECTION INCLUDES A. Conformance: City of Fort Collins Work Area Traffic Control Handbook, Larimer County Urban Area Street Standards, Manual of Uniform Traffic Control Devices (U.S. Department of Transportation), or applicable statutory requirements of authority having jurisdiction. Fort Collins Handbook takes precedence over Manual of Uniform Traffic Control Devices. B. Operations on or about traffic areas and provisions for regulating traffic will be subject to the regulation of governmental agencies having jurisdiction over the affected areas. C. Keep traffic areas free of excavated material, construction equipment, pipe, and other materials and equipment. D. Keep fire hydrants and water control valves free from obstruction and available for use at all times. E. Conduct operations in a manner to avoid unnecessary interference with public and private roads and drives. Provide and maintain temporary access for businesses and residences. 1.02 TRAFFIC CONTROL PLAN A. The Traffic Control Plan provided by the OWNER is to be used as a guideline for the CONTRACTOR. Adjustments to the approved plan may be required by the OWNER based on actual traffic operation. B. Traffic control shall be provided by the City of Fort Collins. 1.03 FLAGMEN A. Required where necessary to provide for public safety, or the regulation of traffic, or by jurisdictional authorities. B. Shall be properly equipped and certified by American Traffic Safety Services Associations (ATSSA) and/or Colorado Contractors Association (CCA). 1.04 WARNING SIGNS AND LIGHTS A. Provide barricades and warning signs for: Open trenches and other excavations. 2. Obstructions, such as material piles, equipment (moving or parked), piled embankment. Utilities BRT Traffic Regulations January 2012 01555-1 B. Illuminate by means of warning lights all barricades and obstructions from sunset to sunrise. C. Protect roads and driveways by effective barricades on which are placed acceptable warning signs. D. Barricades and warning signs must be acceptable to the ENGINEER. 1.05 PARKING A. The CONTRACTOR shall designate parking areas with the approval of the OWNER for the use of all construction workers and others performing work or furnishing services in connection with the project so as avoid interference with public traffic, OWNER's operations, or construction activities. 1.06 ROADWAY USAGE BETWEEN OPERATIONS A. At all times when work is not actually in progress, CONTRACTOR shall make passable and shall open to traffic such portions of the project and temporary roadways or portions thereof as may be agreed upon between CONTRACTOR and OWNER and all authorities having jurisdiction over any properties involved. B. Except when actually working in the roadway, all local roads (Taft Hill Road, Prospect Road, Castlerock Drive, Elizabeth Street and Glenmoor Drive) shall remain open to traffic at all times. 0 PART 2 PRODUCTS (Not Applicable) 0 PART 3 EXECUTION (Not Applicable) END OF SECTION Utilities BRT Traffic Regulations January 2012 01555-2 • • • SECTION 01635 SUBSTITUTIONS AND PRODUCT OPTIONS PART1 GENERAL 1.01 SECTION INCLUDES A. Description: Utilities BRT January 2012 1. This section describes the procedure required by the CONTRACTOR for product substitutions. 2. Requests for Substitution: a. Base all bids on materials, equipment and procedures specified. b. Certain types of equipment and kinds of material are described in specifications by means of trade names and catalog numbers, and/or manufacturer's names. Where this occurs, it is not intended to exclude from consideration such types of equipment and kinds of material bearing other trade names, catalog numbers and/or manufacturer's names, capable of accomplishing purpose of types of equipment or kinds of material specifically indicated. C. Other types of equipment and kinds of material may be acceptable to the OWNER and ENGINEER. d. Types of equipment, kinds of material and methods of construction, if not specifically indicated must be approved in writing by ENGINEER and the OWNER. 3. Submission of Requests for Substitution: a. After Notice to Proceed, the OWNER/ENGINEER will consider written requests for substitutions of products, materials, systems or other items. b. The ENGINEER reserves the right to require substitute items to comply color and pattern -wise with base specified items, if necessary to secure "design intent". C. Submit six (6) copies of request for substitution. Include in request: 1) Complete data substantiating compliance of proposed substitute with Contract Documents. 2) For products: i. Product identification, including manufacturer's name. 01635-1 Substitutions and Product Options ii. Manufacturer's literature, marked to indicate specific • model, type, size, and options to be considered: Product description; performance and test data; reference standards; difference in power demand; dimensional differences for specified unit. • iii. Name and address of similar projects on which product was used, date of installation, and field performance data. 3) For construction methods: Detailed description of proposed method. ii. Drawings illustrating methods. 4) Itemized comparison of proposed substitution with product or method specified. 5) Data relating to changes in construction schedule. 6) Relation to separate contracts. 7) Accurate cost data on proposed substitution in comparison with product or method specified. d. In making request for substitution, or in using an approved substitute item, Supplier/Manufacturer represents: 1) 2) 3) 4) 4. Substitutions: He has personally investigated proposed product or method, and has determined that it is equal or superior in all respects to that specified and that it will perform function for which it is intended. He will provide same guarantee for substitute item as for product or method specified. He will coordinate installation of accepted substitution into work, to include building modifications if necessary, making such changes as may be required for work to be complete in all aspects. He waives all claims for additional costs related to substitution which subsequently become apparent. a. Request sufficiently in advance to avoid delay in construction. 5. CONTRACTOR's Option: a. For products specified only by reference standards, select any product meeting standards by any manufacturer, indicate selected type in submission. Utilities BRT Substitutions and Product Options January 2012 01635-2 • is 0 b. For products specified by naming several products or manufacturers, select any product and manufacturer named, indicate selected type in submission. C. For products specified by naming one or more products, but indicating option of selecting equivalent products by stating "or equivalent' after specified product, CONTRACTOR must submit request, as required for substitution, for any product not specifically named. 6. Rejection of Substitution or Optional Item: a. Substitutions and/or options will not be considered if: 1) They are indicated or implied on shop drawings, or project data submittals, without formal request submitted in accordance with this section. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) Utilities BRT January 2012 END OF SECTION 01635-3 Substitutions and Product Options • PART1 GENERAL • CJ SECTION 01650 MATERIAL DELIVERY, STORAGE AND HANDLING 1.01 SECTION INCLUDES A. Equipment, products and materials shall be shipped, handled, stored, and installed in ways which will prevent damage to the items. Damaged items will not be permitted as part of the work except in cases of minor damage that have been satisfactorily repaired and are acceptable to the ENGINEER. B. Pipe: Pipe and appurtenances shall be handled, stored, and installed as recommended by the manufacturer. Pipes with paint, tape coatings, linings or the like shall be stored to protect the coating or lining from physical damage or other deterioration. Pipe shipped with interior bracing shall have the bracing removed only when recommended by the pipe manufacturer. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Utilities BRT Material Delivery, Storage, and Handling January 2012 01650-1 i 0 9 THIS PAGE INTENTIONALLY LEFT BLANK. Utilities BRT Material Delivery, Storage, and Handling January 2012 01650-2 • PART GENERAL 1.01 SECTION INCLUDES A. General: SECTION 01710 SITE CONDITIONS The CONTRACTOR acknowledges that he has satisfied himself as to the nature and location of the work, the general and local conditions, particularly those bearing upon access to the site; handling, storage, and disposal of materials; availability of water, electricity and roads; uncertainties of weather, river stages, water flow rates and levels in irrigation ditches and canals or similar physical conditions at the site; the conformation and conditions of the ground; the equipment and facilities needed preliminary to and during the execution of the work; and all other matters which can in any way affect the work or the cost thereof under this Contract. 2. The CONTRACTOR further acknowledges that he has satisfied himself as to the character, quality and quantity of surface and subsurface materials to be encountered from his inspection of the site and from reviewing any available records of exploratory work furnished by the OWNER or included in these Documents. Failure by the CONTRACTOR to acquaint himself with the physical conditions of the site and all the available information will not relieve him from responsibility for properly estimating the difficulty or cost of successfully performing the work. • 3. The CONTRACTOR warrants that as a result of his examination and investigation of all the aforesaid data that he can perform the work in a good and workmanlike manner and to the satisfaction of the OWNER. The OWNER assumes no responsibility for any representations made by any of its officers or agents during or prior to the execution of this Contract, unless (1) such representations are expressly stated in the Contract, and (2) the Contract expressly provides that the responsibility therefore is assumed by the OWNER. PART PRODUCTS 2.01 INFORMATION ON SITE CONDITIONS A. Any information obtained by the ENGINEER regarding site conditions, subsurface information, groundwater elevations, existing construction of site facilities, and similar data will be available for inspection, as applicable, at the office of the ENGINEER upon request. Such information is offered as supplementary information only. Neither the ENGINEER nor the OWNER assumes any responsibility for the completeness or interpretation of such supplementary information. Differing Subsurface Conditions: a. In the event that the subsurface or latent physical conditions are found materially different from those indicated in these Documents, and differing • materially from those ordinarily encountered and generally recognized as Utilities BRT Site Conditions January 2012 01710-1 SECTION 00530 WORK ORDER NOTICE TO PROCEED • Description of Work: Choice Center To: Connell Resources, Inc. This notice is to advise you: That the contract covering the above described Work has been fully executed by the CONTRACTOR and the OWNER. That the required CONTRACTOR's Performance Bond and Payment Bond have been received by the OWNER. That the OWNER has approved the said Contract Documents. Therefore, as the CONTRACTOR for the above described Work, you are hereby authorized and directed to proceed within fifteen (15) calendar days from receipt of this notice as required by the Agreement. Dated this January 12, 2012. 40 The dates for Substantial Completion and Final Acceptance shall be March 2, 2012 and May 2, 2012, respectively. Ll City of Fort Collins OWNER I Sue PagWte Title Special Projects Manager ACKNOWLEDGMENT OF NOTICE Receipt of the above Notice to Proceed is hereby acknowledged this 12th day of January 2012. Connell Resources, Inc. CONTRACT By: I / A Title: ✓Icc Utilities BRT Notice to Proceed January 2012 00530-1 inherent in the character of work covered in these Contract Documents, the CONTRACTOR shall promptly, and before such conditions are disturbed, notify the ENGINEER in writing of such changed conditions. b. The ENGINEER will investigate such conditions promptly and following this investigation, the CONTRACTOR shall proceed with the work, unless otherwise instructed by the ENGINEER. If the ENGINEER finds that such conditions do so materially differ and cause an increase or decrease in the cost of or in the time required for performing the work, the ENGINEER will recommend to the OWNER the amount of adjustment in cost and time he considers reasonable. The OWNER will make the final decision on all Change Orders to the Contract regarding any adjustment in cost or time for completion. 2. Underground Utilities: a. Known utilities and structures adjacent to or encountered in the work are shown on the Drawings. The locations shown are taken from existing records and the best information available from existing utility plans, however, it is expected that there may be some discrepancies and omissions in the locations and quantities of utilities and structures shown. Those shown are for the convenience of the CONTRACTOR only, and no responsibility is assumed by either the OWNER or the ENGINEER for their accuracy or completeness. is PART 3 EXECUTION 3.01 GENERAL A. Where the CONTRACTOR's operations could cause damage or inconvenience to railway, telegraph, telephone, television, oil, gas, electricity, water, sewer, or irrigation systems, the operations shall be suspended until all arrangements necessary for the protection of these utilities and services have been made by the CONTRACTOR. B. Notify all utility offices which are affected by the construction operation at least 48 hours in advance. Under no circumstances expose any utility without first obtaining permission from the appropriate agency. Once permission has been granted, locate, expose, and provide temporary support for all existing underground utilities. C. The CONTRACTOR shall protect all utility poles from damage. If interfering power poles, telephone poles, guy wires, or anchors are encountered, notify the ENGINEER and the appropriate utility company at least 48 hours in advance of construction operations to permit the necessary arrangements for protection or relocation of the interfering structure. D. The CONTRACTOR shall be solely and directly responsible to the owner and operators of such properties for any damage, injury, expense, loss, inconvenience, delay, suits, actions, or claims of any character brought because of any injuries or damage which may result from the construction operations under this Contract. • E. Neither the OWNER nor its officers or agents shall be responsible to the CONTRACTOR for Utilities BRT Site Conditions January 2012 01710-2 damages as a result of the CONTRACTOR's failure to protect utilities encountered in the work. F. If the CONTRACTOR while performing the Contract discovers utility facilities not identified in the Drawings or Specifications, he shall immediately notify the OWNER, utility, and the ENGINEER in writing. G. In the event of interruption to domestic water, sewer, storm drain, or other utility services as a result of accidental breakage due to construction operations, promptly notify the proper authority. Cooperate with said authority in the restoration of service as promptly as possible and bear all costs of repair. H. The CONTRACTOR shall replace, at his own expense, any and all other existing utilities or structures removed or damaged during construction, unless otherwise provided for in these Contract Documents or ordered by the ENGINEER. 3.02 INTERFERING STRUCTURES A. The CONTRACTOR shall take necessary precautions to prevent damage to existing structures whether on the surface, aboveground, or underground. An attempt has been made to show major structures on the Drawings. The completeness and accuracy cannot be guaranteed, and it is presented simply as a guide to avoid known possible difficulties. 3.03 FIELD RELOCATION A. During the progress of construction, it is expected that minor relocations of the work will be necessary. Such relocations shall be made only by direction of the ENGINEER. If existing structures are encountered that prevent the construction, and that are not properly shown on the Drawings, notify the ENGINEER before continuing with the construction in order that the ENGINEER may make such field revision as necessary to avoid conflict with the existing structures. If the CONTRACTOR shall fail to so notify the ENGINEER when an existing structure is encountered, and shall proceed with the construction despite the interference, he shall do so at his own risk. 3.04 EASEMENTS A. Where portions of the work are located on public or private property, easements and permits will be obtained by the OWNER. Easements will provide for the use of the property for construction purposes to the extent indicated on the easements. Copies of these easements and permits are available upon request to the OWNER. It shall be the CONTRACTOR's responsibility to determine the adequacy of the easement obtained in every case and to abide by all requirements and provisions of the easement. The CONTRACTOR shall confine his construction operations to within the easement limits or make special arrangements with the property owners or appropriate public agency for the additional area required. Any damage to property, either inside or outside the limits of the easements provided by the OWNER, shall be the responsibility of the CONTRACTOR as specified herein. The CONTRACTOR shall remove, protect, and replace all fences or other items encountered on public or private property. Before final payment will be authorized by the ENGINEER, the CONTRACTOR will be required to furnish the OWNER with written releases from property owners or public agencies where side agreements or special easements have been made by the CONTRACTOR or where the CONTRACTOR's Utilities BRT Site Conditions January 2012 01710-3 �J 0 operations, for any reason, have not been kept within the construction right-of-way obtained by the OWNER. B. It is anticipated that the required easements and permits will be obtained before construction is started. However, should the procurement of any easement or permit be delayed, the CONTRACTOR shall schedule and perform the work around these areas until such a time as the easement or permit has been secured. 3.05 LAND MONUMENTS A. The CONTRACTOR shall notify the ENGINEER of any existing Federal, State, City, County, and private land monuments encountered. Private monuments shall be preserved, or replaced by a licensed surveyor at the CONTRACTOR's expense. When Government monuments are encountered, the CONTRACTOR shall notify the ENGINEER at least two (2) weeks in advance of the proposed construction in order that the ENGINEER will have ample opportunity to notify the proper authority and reference these monuments for later replacement. END OF SECTION Utilities BRT Site Conditions January 2012 01710-4 SECTION 01715 TREE, LANDSCAPE, VEGETATION, AND WETLAND PROTECTION PART1 GENERAL 1.01 SECTION INCLUDES A. The work for this section consists of protecting existing trees, landscape, wetlands and adjacent vegetation. The CONTRACTOR must take special care to avoid damaging existing trees and vegetation in areas that do not need to be disturbed to complete construction. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION 3.01 SUBMITTAL REQUIREMENTS A. The CONTRACTOR shall submit a plan for on -site haul of materials prior to construction. The plans shall include points of access to and from the site and shall show a workable system of on -site haul routes that protect existing landscaped and wetland areas. This plan shall be submitted to the ENGINEER for his review and comment prior to the commencement of any work. The plan will be discussed with the CONTRACTOR to insure protection of existing vegetation, but the ENGINEER shall not dictate haul routes or construction methods to the CONTRACTOR. • 3.02 CONSTRUCTION REQUIREMENTS A. Protected areas will be marked in the field, one time, by the OWNER and ENGINEER. Nc access of construction vehicles or workers on foot is permitted through protected areas. Nc material shall be stockpiled; no equipment shall be parked or repaired within these areas. B. Trees and vegetation to be saved that do not fall within the limits of protected areas shall be marked one time in the field by the OWNER and ENGINEER. The CONTRACTOR shall erect fencing if there is risk of damage caused by construction operations. Vehicular and pedestrian traffic shall be limited to performing work in areas marked. Through traffic, and stock piling of equipment and materials are not permitted within marked areas. C. No construction roads are to be created within the drop lines of any trees or other vegetation designated to be saved without approval of the ENGINEER. D. All trees which will be preserved, but are within the limits of construction, must be protected from all damage associated with construction. A sturdy, physical barrier (florescent orange in color) must be fixed in place around each tree for the duration of construction. This barrier will be placed no closer than 6 feet from the trunk, or the drip line, whichever is greater. The barrier itself must be fixed so it cannot be moved easily, but the material can be flexible, such as orange snow fence attached to T-posts driven into the ground, and must act as an effective deterrent to deliberate or accidental damage of each tree. Actual materials and location of barrier must be approved by the OWNER's representatives (i.e. Utilities and City Forrester) and ENGINEER. • Utilities BRT Tree, Landscape, Vegetation, and Wetland Protection January 2012 01715-1 0 • E. The movement or storage of equipment, material, debris, or fill within these required protective barriers is completely prohibited. F. Any trees damaged during construction shall be immediately repaired by an approved tree surgeon. Any tree judged by the ENGINEER to be damaged beyond repair shall be removed at the CONTRACTOR's expense. For each tree erroneously removed or damaged beyond repair, an assessment shall be immediately withheld from the CONTRACTOR's progress payments. This assessment shall be equal to the value of the tree prior to damage. This assessment shall be determined by a tree appraiser, selected by the OWNER and paid for by the CONTRACTOR. The cost for hiring the appraiser shall also be withheld from the CONTRACTOR's progress payments. G. Utilities BRT January 2012 In addition to the paying of the assessment, the CONTRACTOR shall replace each damaged tree per OWNER'S standards for tree mitigation. The CONTRACTOR shall pay an assessment if he disturbs any grasses, shrubs and/or cattails located within the protected areas. The assessment shall not exceed one dollar ($1.00) per square foot of disturbance, and will be immediately withheld from the CONTRACTOR's progress payments. In addition to the paying of the assessment, the damaged vegetation shall be replaced with an equal value per square foot of damage. Replacements shall be planted in accordance with the provisions outlined in these Specifications. Damaged wetland areas shall be replaced and then seeded with a wetland seed mix in accordance with these Specifications or as directed by the ENGINEER. END OF SECTION Tree, Landscape, Vegetation, and Wetland Protection 01715-2 �i SECTION 01720 FIELD ENGINEERING AND SURVEYING PART1 GENERAL 1.01 SECTION INCLUDES A. Surveying: It shall be the responsibility of the CONTRACTOR to provide construction staking for horizontal and vertical alignment of the centerline, grading, and all appurtenant features of the work including all offset lines necessary for construction. The CONTRACTOR shall be responsible for staking the limits of construction. All construction surveying provided by the CONTRACTOR shall be completed under the supervision of a Colorado Registered Land Surveyor. The ENGINEER will provide the elevations and descriptions of the original and temporary project benchmarks. The ENGINEER will also provide two (2) additional benchmarks in a location within the limits of construction at the request of the CONTRACTOR. B. Supervision: The CONTRACTOR shall have supervision, knowledge of the project requirements and proper installation, and construction procedures, available in the field at all times that work is progressing. • PART 2 PRODUCTS (Not Applicable) • PART 3 EXECUTION (Not Applicable) Utilities BRT January 2012 END OF SECTION 01720-1 Field Engineering and Surveying SECTION 01745 ENVIRONMENTAL CONTROLS • PART1 GENERAL 1.01 SECTION INCLUDES A. The work of this section consists of obtaining permits and providing environmental controls consistent with regulatory permits through the duration of the work required under this project. PART PRODUCTS 2.01 MATERIALS A. Dust Control: Dust control agents may be necessary in addition to wetting down with water. Dust control agents may be used only after prior approval by the OWNER. PART 3 EXECUTION 3.01 Dust Control Application: A. The CONTRACTOR shall execute work by methods to minimize raising dust from construction operations. • B. The CONTRACTOR shall provide and apply dust control at all times, including evenings, holidays and weekends, as required to abate dust nuisance on and about the site that is a direct result of construction activities. The use of non - approved chemicals, oil, or similar palliatives will not be allowed. Dust control agents may be used only after prior approval of the OWNER. The CONTRACTOR shall be required to provide sufficient quantities of equipment and personnel for dust control sufficient to prevent dust nuisance on and about the site. C. The OWNER will have authority to order dust control work whenever in its opinion it is required, and there shall be no additional cost to the OWNER. The CONTRACTOR shall be expected to maintain dust control measures effectively whether the OWNER or ENGINEER specifically orders such Work. 3.02 PRESERVATION OF NATURAL FEATURES A. Confine operations as much as possible. Exercise special care to maintain natural surroundings in an undamaged condition. Within the work limits, barricade trees, rock outcroppings, and natural features to be preserved. 3.03 HOUSEKEEPING A. Keep project neat, orderly, and in a safe condition at all times. Store and use equipment, tools, and materials in a manner that does not present a hazard. Immediately remove all rubbish. Do not allow rubbish to accumulate. Provide Utilities BRT Environmental Controls January 2012 01745-1 on -site containers for collection of rubbish and dispose of it at frequent intervals • during progress of work. 3.04 DISPOSAL A. Disposal of Waste (Unsuitable) Materials: All material determined by the ENGINEER to be waste will be disposed of in approved landfill in a manner meeting all regulations. Dispose of waste materials, legally, at public or private dumping areas. Do not bury wastes inside of the limits of construction. All costs for dump fees, permits, etc., to be borne by the CONTRACTOR. B. Disposal of Garbage and Other Construction Materials: Provide sanitary containers/dumpsters and haul away contents such that no overflow exists. C. Excess excavation shall become the property of the CONTRACTOR and shall be legally disposed of by him outside the limits of construction to an approved disposal site. Excess excavated material suitable for backfill shall not be disposed of until all backfill operations are complete. D. The CONTRACTOR is to immediately inform ENGINEER of any hazardous materials encountered during construction. Dispose of waste materials legally at private or public facilities. 3.05 BURNING A. No burning of debris will be permitted. • 3.06 WATER CONTROL A. The project work may be located within a natural drainage course subject to periodic flooding due to rainfall and snowmelt, flows for adjacent developed areas and storm water pipes and ground water flows from saturated soils or other ground water sources. Refer to Section 02240 for Water Control and Dewatering requirements. 3.07 NOISE CONTROL A. All mechanical equipment shall be equipped with the best available mufflers to reduce noise. The CONTRACTOR shall be responsible for obtaining any necessary permits and shall limit noise to the permitted levels. Noise level monitoring shall be performed by the CONTRACTOR as necessary to show that the permitted levels are not being exceeded. 3.08 PERMITS A. All work must be performed in accordance with all applicable regulatory permits. It shall be the responsibility of the CONTRACTOR to obtain a Groundwater Discharge (402) Permit from the Colorado Department of Public Health and Environment for any dewatering operations that will be discharged into any • Utilities BRT Environmental Controls January 2012 01745-2 drainageways, open channels, or irrigation ditches. The CONTRACTOR shall be responsible for any testing required under the 402 Permit. B. It shall be the responsibility of the CONTRACTOR to prepare and maintain a Stormwater Management Plan (SWMP). The CONTRACTOR must obtain all other applicable permits. END OF SECTION • • Utilities BRT Environmental Controls January 2012 01745-3 • SECTION 01780 CONTRACT CLOSEOUT PART1 GENERAL 1.01 SECTION INCLUDES A. The following project closeout procedure defines the responsibilities of the CONTRACTOR, OWNER, and ENGINEER in closing the project: Step 1: CONTRACTOR advises the ENGINEER in writing that he has reached "Substantial Completion" and provides a list of items to be completed or corrected. Closeout may be conducted by areas or portions of the work if requested by the OWNER. Step 2: ENGINEER inspects the work to determine if it is substantially complete, and issues a Certificate of Substantial Completion plus a "Punch List" of items to be completed or corrected. Step 3: CONTRACTOR completes and/or corrects all punch list items and notifies the ENGINEER in writing that his work is ready for final inspection. At this time, a final application for payment is submitted. • Step 4: ENGINEER makes final inspection. When the work is found to be acceptable under the Contract Documents, and the Contract fully performed, the ENGINEER will issue a final Certificate of Final Completion. • Utilities BRT January 2012 B. Final Paperwork: Prior to Final Payment and Acceptance, the CONTRACTOR shall deliver the following items to the ENGINEER: 1. CONTRACTOR's Two -Year Guarantee of Materials and Workmanship 2. All Guarantees, Warranties and Submittals, as specified 3. Receipts for Extra Materials Delivered to the OWNER 4. Final Application for Payment 5. Consent of Surety to Final Payment 6. CONTRACTOR's Lien Waiver 7. SUBCONTRACTOR's Lien Waivers 8. Releases from Property Owners for Special Easements 9. Project Record Documents 10. Red -lined as -built drawings (a.k.a. "Drawings of Record" or "Record Drawings") C. Definition for Substantial Completion See General Conditions 01780-1 Contract Closeout Connell Resources, Inc. 7785 Highland Meadows Pkwy, #100 Fort Collins, CO 80528 Phone: (970) 223-3151 Fax: (970) 223-3191 • Estimator: Dan Giesler QUOTATION Submitted To: City Of Fort Collins - Utilities Address: 700 Wood St. Fort Collins, CO 80522 Contact: Sue Paquette Phone: (970) 221-6700 Fax: (970) 221-6619 Date: 1/11/2012 Bid Title BRT Utilities Impr Proj Phase 2 Bid Number: Project Location: Behind Pedersens & Behind Choice Center Project City, State: Fort Collins, CO Engineer/Architect: Stantec We offer for your consideration the following Quotation which, if accepted, shall constitute a contract between us. Item # Item Description Estimated Quantity Unit Unit Price Total Price General Conditions 00-100 Mobilization 1.00 LS $1,525.00 $1,525.00 00-145 Site Management 1.00 LS $3,390.00 $3,390.00 29-120 Miscellaneous Erosion Control / Seeding (ALLOWANCE) 1.00 LS $2,430.00 $2,430.00 Total Price for above General Conditions Items: $7,345.00 Choice Center 00-200 Rail Road Flagging (ALLOWANCE) 3.00 DY $1,200.00 $3,600.00 01-180 Abandon Manholes For Sewer (Remove Cones, Conic In 6.00 EACH $3,140.00 $18,840.00 Bottom, Flo -fill Barrel) 29-110 Repair Erosion Fabric (ALLOWANCE) 100.00 SY $10.10 $1,010.00 Total Price for above Choice Center Items: $23,450.00 Pedersen's 03-500 Relocate Air Vent 03-600 Relocate Corrosion Test Station 8-502 Patch Concrete Curb 08-508 Pipe Bollards 35-110 Temp Gravel Surfacing 4" (ALLOWANCE) 47-122 Asphalt Paving Hand Patch 60-100 Repair Chain Link Fence W/ Slats - (ALLOWANCE) 1.00 EACH $3,390.00 $3,390.00 1.00 EACH $2,480.00 $2,480.00 20.00 LF $26.00 $520.00 2.00 EACH $524.00 $1,048.00 11.00 SY $11.00 $121.00 3.00 TON $662.00 $1,986.00 20.00 LF $28.00 $560.00 Total Price for above Pedersen's Items: $10,105.00 Total Bid Price: $40,900.00 Notes:. Pricing is based upon meetings, site visits and potholing of exsiting utilities. And No Geotechnical engineering report. • The following are excluded from this proposal: Construction layout and engineering; Drainage facility certification; Warrantee period in excess of one year; Street cleaning for work performed by others; Permits: including but not limited to, city building, development construction, construction dewatering, wastewater discharge, storm water discharge (NPDES), air quality, etc.; Fees, including but not limited to, for developement, inspection, utility connection, meters, etc.; Dewatering; Maintenance of erosion control devices for others; quality control or acceptance testing; prairie dog removal, relocation, or extermination; landscaping, seeding, or revegetation. • All work is contingent on the availability of construction water, access to the work, negotiation of acceptable contract terms, a mutually agreeable schedule, and verification of financing. • Please provide a minimum of 2 weeks advanced notification of work requests to allow for scheduling the work. No work will be completed without a signed Contract Agreement. Work is anticipated Winter / Spring 2012. • Environmental site assesment / Mitigation of hazardous or contaminated materials is excluded. BRIT Utilities Impr Pmj Phase 2 Page 1 of 2 D. Definition for Final Completion All Work must be complete for Final Completion. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) 9 END OF SECTION • Utilities BRT Contract Closeout January 2012 01780-2 DIVISION 2 — SITE WORK • SECTION 02100 SITE PREPARATION SECTION 02200 EARTHWORK SECTION 02220 REMOVAL OF STRUCTURES AND OBSTRUCTIONS SECTION 02225 TRENCHING, BEDDING AND BACKFILL SECTION 02230 CLEARING AND GRUBBING SECTION 02231 TREE PROTECTION SECTION 02235 TOPSOIL SECTION 02240 WATER CONTROL AND DEWATERING SECTION 02315 EXCAVATION AND EMBANKMENT SECTION 02321 CONTROLLED LOW STRENGTH MATERIAL BACKFILL (FLO-FILL) SECTION 02375 RIPRAP, BEDDING AND FEATURE BOULDERS • SECTION 02510 ASPHALT PAVING SECTION 02600 PIPED UTILITY MATERIALS SECTION 02605 MANHOLES AND VAULTS SECTION 02610 REINFORCED CONCRETE PIPE SECTION 02612 STEEL PIPE AND FITTINGS SECTION 02615 DUCTILE IRON PIPE AND FITTINGS SECTION 02621 PLASTIC PRESSURE PIPE SECTION 02622 PLASTIC NON -PRESSURE PIPE SECTION 02640 VALVES AND COCKS SECTION 02642 HARNESS RODS AND THRUST BLOCKS SECTION 02643 FLEXIBLE COUPLINGS AND FLANGE ADAPTERS SECTION 02644 TAPPING SLEEVES SECTION 02645 HYDRANTS Utilities BRT Site Work TOC January 2012 Division 2 Site Work - 1 SECTION 02646 WATER SERVICE LINES AND APPURTENANCES • SECTION 02675 DISINFECTION OF WATER SYSTEMS SECTION 02676 HYDROSTATIC TESTING SECTION 02677 CONNECTIONS TO THE OWNERS WATER SYSTEM SECTION 02710 AGGRAGATE BASE COURSE SECTION 02722 WASTEWATER COLLECTION SYSTEM SECTION 02770 SIDEWALK CURB AND GUTTER AND MISCELLANEOUS CONCRETE SECTION 02850 PEDESTRIAN AND LIGHT VEHICLE BRIDGE SECTION 02900 LANDSCAPE PLANTING SECTION 02921 GROUND PREPARATION FOR SEEDING SECTION 02936 SODDING SECTION 02950 PLANTING SOIL PREPARATION FINISH GRADING • • Utilities BRT Site Work TOC January 2012 Division 2 Site Work - 2 SECTION 02100 SITE PREPARATION *RT1-GENERAL 1.1 DESCRIPTION This Section covers the removal, stockpiling, replacement and disposal of materials existing on site. PART 2 - PRODUCTS (NOT APPLICABLE) PART 3 - EXECUTION 3.1 STRIPPING A. Any material containing roots, grasses and other deleterious or organic matter generally found in the top twelve inches of undisturbed natural terrain shall be stripped from all areas requiring excavation, grading, trenching, subgrade preparation forfoundations and embankment work. The Engineer will require stripped top soil deemed suitable for spading over the finished grades to be stockpiled and preserved until the finished grading operation, at which time it shall be spread uniformly over areas to be seeded or sodded. B. Whenever it is necessary to disturb existing grass or soil, from the yards of existing residences, care shall be taken so as to strip existing grass and topsoil in a manner that • will permit the replacement thereof as close as possible to the original condition and to the satisfaction of the homeowner and Engineer. Tarps or suitable drop cloths shall be spread over all undisturbed areas in such a manner that will protect all areas adjacent to excavcations. 3.2 REMOVAL OF EXISTING IMPROVEMENTS A. Bituminous Pavement - Bituminous pavement and concrete pans (and sidewalks, if required). The Contractor shall be responsible for removal and disposal of all bituminous pavement and concrete to be removed as part of the project. 3.3 PROTECTION OF TREES, SHRUBS, AND ALL PRIVATE PROPERTY AND APPURTENANCES THERETO A. The Contractor shall take whatever steps and precautions necessary to protect all trees, shrubs, flowers, fences, sidewalks, patios, structures, and other such property such that upon completion of all work. All property shall be restored to its original condition or better as determined by the Engineer. END OF SECTION ties BRT Site Preparation uary 2012 02100 - 1 SECTION 02200 EARTHWORK •RT1-GENERAL 1.01 WORK INCLUDED A. Extent of earthwork is indicated on the Contract Drawings and includes excavation and backfill. 1.02 RELATED WORK A. General Conditions and Division 1 - General Requirements B. Section 02100 - Site Preparation C. Section 02225 - Trenching, Bedding and Backfill 1.03 GENERAL EXCAVATION The Contractor shall perform all excavation regardless of the type, nature, or condition of material encountered, as specified, shown, or required in order to accomplish the construction. 1.04 SUBMITTALS - Not applicable 1.05 JOB CONDITIONS • A geotechnical investigation and report has been performed for the Owner in order to obtain relative data concerning the character of material in and upon which the project is to be built. This report is available to the Contractor in the office of the Engineer for information purposes only. The Contractor shall satisfy himself as to the kind and type of soil to be encountered and any water conditions which might affect the construction of the project. The location of existing utilities is shown in an approximate way only and not all utilities may be shown. The Contractor shall determine the exact location of all existing utilities prior to commencing work. The Contractor shall be fully responsible for any and all damages which might be occasioned by his failure to exactly locate and preserve any and all utilities. If utilities are to remain in place, the Contractor shall provide adequate means of support and protection during construction. Should drawn or incorrectly drawn piping or other utilities be encountered during excavation, the Contractor shall advise the Engineer within thirty (30) minutes of encountering the utility. The Contractor shall cooperate the with Engineer and utility companies in keeping respective services and facilities in operation to the satisfaction of the respective owners. The owners reserve the right to perform any and all work required should the Contractor fail to cooperate with the respective companies, and backcharge the Contractor for any and all expenses. The Contractor shall provide barricades and signs in accordance with the Uniform Manual of Traffic Control Devices where applicable. The Contractor shall maintain all devices in a working manner. Utilities BRT Earthwork January 2012 02200 - 1 PART 2 - MATERIALS • 2.01 SOIL MATERIALS Soil material for backfill shall be coarse -grained soils free from debris, roots, organic material, and non -mineral matter containing no particles larger than 4-inch size and classified as either: A. Sands with fines (SM, SC) and less than 25 percent of the soil particles passing the No. 200 sieve, or B. Clean sands (SW, SP) C. Native soils as determined acceptable by the Soils Engineer. PART 3 - EXECUTION 3.01 EARTHFILL CONSTRUCTION The Contractor shall construct earthfills to lines and grades shown or specified. The fill shall be placed in continuous horizontal layers not exceeding 8-inches in loose thickness. Where hand operated compaction equipment is used, the layers shall not exceed 6-inches in loose thickness. The Contractor shall protect the fill against freezing when atmospheric temperature is less than 35 deg. F. (1 deg. C). • 3.02 COMPACTION The Contractor shall meet minimum percentage density specified for each area classification as follows: Percentage of Maximum Density Requirements: Compact soil to not less than the following percentages of maximum density relationship determined in accordance with ASTM D 698. A. Foundations, paved areas, sidewalks and unpaved areas within rights -of -way — 95% B. Unpaved areas outside right-of-way — 90% Moisture Control: Control moisture content within 2% of optimum moisture content as determined by ASTM D 698. Where subgrade or a layer of soil material must be moisture conditioned before compaction, uniformly apply water to surface of cut area subgrade, or loosely placed layer of soil material, to prevent free water appearing on surface during or subsequent to compaction operations. A. Remove and replace, or scarify and air dry, soil material that is too wet to permit compaction to specified density. �fities BRT Earthwork January 2012 02200 - 2 0 • B. Soil material that has been removed because it is too wet to permit compaction may be stockpiled or spread and allowed to dry. Assist drying by discing, harrowing or pulverizing until moisture content is reduced to a satisfactory value. 3.03 GRADING The Contractor shall perform all grading to the lines and grades as shown on the Drawings and/or established by the Engineer. Shape, trim, and finish slopes of channels to conform to the lines, grades, and cross sections as shown or approved. All slopes shall be free of all exposed roots and stones exceeding 3-inch diameter which are loose and liable to fall. Rounded surfaces shall be neatly and smoothly trimmed. Top soil shall be replaced to a depth of 4-inches in areas to be seeded or sodded with grass and 12-inches in cultivated areas. 3.04 SETTLEMENT Where completed compacted areas are disturbed by subsequent construction operations or adverse weather, the Contractor shall scarify the ground surface, re -shape, and compact to required density prior to further construction. Any settlement in backfill, fill, or in structures built over the backfill or fill, which may occur within the 2 years guarantee period in the General Conditions will be considered to be caused by improper compaction methods and shall be corrected at no cost to the Owner. Any structure damaged by settlement shall be restored to their original condition by the Contractor at no cost to the Owner. 3.05 DISPOSAL OF EXCESS EXCAVATION AND WASTE MATERIALS AND SPECIAL REQUIREMENTS The Contractor shall dispose of all excess excavated material not required for fill on -site. The Contractor shall remove and be responsible for legally disposing of excess fill material not placed on -site, waste materials, trash and debris. The Contractor shall conduct all site grading operations and other construction activities to minimize erosion of site soil materials. He shall be responsible to maintain streets daily removing any spillage of dirt, rocks or debris from equipment entering or leaving the site. END OF SECTION Utilities BRT January 2012 02200 - 3 Earthwork SECTION 02220 REMOVAL OF STRUCTURES AND OBSTRUCTIONS • PART1 GENERAL 1.01 SECTION INCLUDES A. This work consists of the removal and disposal of trees, slope and ditch protection, abandoned utility services, curb, gutter, pipes, sidewalk, appurtenances, fences, foundations, pavements, pavement markings, fill debris (i.e. concrete and trash) and any other obstructions that are not designated or permitted to remain. It shall also include salvaging, stockpiling and loading salvable materials, sandblasting, plugging structures, cleaning culverts, and sawing and cutting to facilitate controlled breaking and removal of concrete and asphalt to a neat line. Except in areas to be excavated, the resulting trenches, holes, and pits shall be backfilled. Materials removed and not designated to be salvaged or incorporated into the work shall become the property of the CONTRACTOR. 1.02 RELATED SECTIONS A. Section 02230 — Clearing and Grubbing B. Section 02315 — Excavation and Embankment • PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. General: The CONTRACTOR shall raze, remove, and dispose of all structures and obstructions which are identified on the project, except utilities, structures and obstructions removed under other contractual agreements or as otherwise provided for in the Contract Documents, and salvable material designed to remain the property of the OWNER. Prior to removing structures the CONTRACTOR is responsible for having all utilities disconnected and for all expenses associated with disconnecting and abandoning utility service lines. Payment for any utility disconnection shall be included in the unit price for structure removal. The CONTRACTOR and ENGINEER shall field measure and agree upon the quantity to be removed before the work commences. Should the CONTRACTOR fail to request the ENGINEER to measure any work, the CONTRACTOR will not be compensated for materials that were not measured by the ENGINEER. The accepted quantities will be paid for at the contract unit price. Saw • cutting, excavation, backfill, haul disposal, and stockpiling of materials will not Utilities BRT Removal of Structures and Obstructions January 2012 02220-1 be measured and paid for separately. This cost shall be included in the unit price for each bid item. B. Salvable Material: All salvable material designated in the Contract or by the ENGINEER to remain the property of the OWNER shall be removed without damage, in sections or pieces which may be readily transported, and shall be stockpiled by the CONTRACTOR at specified locations within the project limits. The CONTRACTOR shall safeguard salvable materials and shall be responsible for the expense of repairing or replacing damaged or missing material until it is incorporated into the work, or is loaded onto the OWNER's equipment by the CONTRACTOR. C. Signs and Traffic Signals: Removal of signs shall include removal of posts, footings, pedestals, sign panels, and brackets. Concrete adhering to salvable sign posts shall be removed. Removal of sign panel shall include removal of the panel and its attachment hardware from the existing installation and adjusting the spacing of the remaining panels. The removal of traffic signal items shall include poles, mast arms, signal heads, span wires, footings, all attachment hardware, and other incidental materials. Removal of signal pole or pedestal pole shall include pole, span wire, cable, signal heads, overhead sign support wire, footings, and pedestrian push buttons. Removal of traffic signal controller and cabinet shall include removal of the footing and all auxiliary equipment contained within the cabinet. D. Pavements, Sidewalks, and Curbs: All pavements, sidewalks, structures, curbs, gutters, etc., designated for removal, shall be disposed of off -site by the CONTRACTOR at his expense. Sawing of concrete and asphalt shall be done to a true line, with a vertical face, unless otherwise specified. The minimum depth of a saw cut shall be 2 inches. For reinforced concrete, the minimum depth shall be 2 inches, or to the depth of the reinforcing steel, whichever occurs first. Sections of concrete or asphalt which, due to the CONTRACTOR'S negligent operations, crack or break beyond the limits of construction, shall be saw cut, removed and replaced at the CONTRACTOR'S expense. The limit and responsibility of the repair will be determined by the ENGINEER. All saw cutting associated with removal items shall be considered incidental to the work and will not be measured or paid for separately under this item. E. Abandonment of Existing Sewer Facilities: All existing sewer facilities to be plugged and abandoned in place are specifically shown on the Drawings. Unless otherwise specified on the Drawings, the procedures and methods for the abandonment of said facilities shall conform to the requirements set forth in the Contract Documents for that specific item. Abandonment of existing sewer facilities shall be included in this item of work unless otherwise provided for under other work items in the Contract Documents. 101 END OF SECTION Utilities BRT Removal of Structures and Obstructions January 2012 02220-2 SECTION 02225 • TRENCHING, BEDDING AND BACKFILL PART 1-GENERAL 1.01 WORK INCLUDED A. Labor, equipment, and materials necessary for excavation and trenching for water, sewer and stormwater conduits and appurtenances. B. Provision of bedding and compacted fill over water, sewer and stormwater conduits and appurtenances. 1.02 RELATED WORK A. General Conditions and Division 1 - General Requirements B. Section 02315 — Excavation and Embankment 1.03 REFERENCES A. ASTM C136 - Sieve Analysis of Fine and Coarse Aggregates. B. ASTM D698 or AASHTO T99 - Tests for Moisture -Density Relations of Soils and Soil -Aggregate Mixture Using 5.5 lb (2.49 kg) Rammer and 12-inch (305mm) Drop (Standard Proctor). • C. ASTM D2049 - Test for Relative Density for cohesionless soils. D. Testing Agency: All soils testing during construction will be performed by a testing laboratory selected and paid by the Owner. E. Federal Register, Part II, Department of Labor, Occupational Safety and Health Administration, 29 CFR Part 1926 Occupational Safety and Health Standards - Excavations; Final Rule Date Tuesday October 31, 1989 latest revision thereto. F. Excavations - U. S. Department of Labor Occupational Safety and Health Administration 1990 (revised) OSHA 2226 latest revision thereto. 1.04 TESTING A. In -place moisture density tests will be performed to ensure trench backfill complies with specified requirements. The following minimum tests should be expected to be performed: 1. Trench bedding - 1 per 200 feet 2. Backfill - 1 per 200 feet B. Backfill compaction tests will be performed until compaction meets or exceeds requirements. The cost of "passing" tests will be paid by the Owner. Costs associated with "failing" tests shall be paid by the Contractor. Pipe bedding shall • be tested prior to placement of backfill. Testing of all bedding and backfill Utilities BRT Trenching, Bedding & Backfill January 2012 02225 - 1 0 Utilities BRT January 2012 SECTION 00600 BONDS AND CERTIFICATES 00610 Performance Bond 00615 Payment Bond 00630 Certificate of Insurance 00635 Certificate of Substantial Completion 00640 Certificate of Final Acceptance 00650 Lien Waiver Release (CONTRACTOR) 00651 Lien Waiver Release (SUBCONTRACTOR) 00660 Consent of Surety 00670 Application for Exemption Certificate Bonds and Certificates 00600-1 material shall be done in compliance with OSHA - Excavations. • 1.05 SUBMITTALS A. The Contractor shall cooperate with the geotechnical engineers in obtaining samples of all bedding materials. The Contractor shall submit test certificates of all stabilization material, bedding material, barrier material, and any imported or on -site material proposed for use on this project. 1.06 PROTECTION A. Sheeting and Shoring The Contractor shall protect excavations by shoring, bracing, sheet piling, underpinning, or other methods required to prevent any excessive widening or sloughing of the trench which may be detrimental to human safety, to the pipe or appurtenances being installed, or to existing facilities or structures. The latest requirements of OSHA shall be complied with at all times including trenching and confined space entry requirements. The Contractor must provide protection for his workers, Owner, Engineer, testing agencies and any other inspector/individual who requires access to the trench. The safety of the workers shall be provided for as required by the most recent standards adopted by the Colorado Occupational Safety and Health (COSH) Standards Board as enforced by the Colorado Department of Labor. • The Contractor shall be responsible for underpinning adjacent structures which may be damaged by excavation work. B. Weather and Frost The Contractor shall protect bottom of excavations and soil adjacent to and beneath foundations from frost. 1. Do not place backfill, fill or embankment on frozen surfaces. 2. Do not place frozen materials, snow or ice in backfill, fill or embankments. 3. Do not deposit, tamp, roll or otherwise mechanically compact backfill in water. C. Drainage and Groundwater The excavation shall be graded to prevent surface water run-off into trench or excavation. Maintain excavations and trench free from water during construction. is2. Remove water encountered in the trench to the extent necessary to provide a firm subgrade, to permit joints to be made in the dry, and to Utilities BRT Trenching, Bedding & Backfill January 2012 02225 - 2 • • prevent the entrance of water into the pipeline. 3. Divert surface runoff and use sumps, gravel blankets, well points, drain lines or other means necessary to accomplish the above. 4. Maintain the excavation or trench free from water until the structure, or pipe to be installed therein, is completed to the extent that no damage from hydrostatic pressure, flotation, or other cause will result. Water shall be prevented from entering into previously constructed pipe. The pipe under construction shall not be used for dewatering. D. Underground Facilities The location of known existing underground utilities and obstructions are shown in an approximate way and not all of them may be shown. The Contractor shall notify each utility owner and request utilities be field located a minimum of 48 hours prior to excavation. Contractor shall expose and verify size, location and elevation of all utilities and obstructions sufficiently in advance in order to permit changes in the event of conflict. The Contractor shall be fully responsible for any and all damages which might be occasioned by his work and failure to locate and preserve any and all utilities and obstructions. If Contractor elects to remove underground obstructions, such as sprinklers, drainage culverts, catch basins or other structures, the following shall apply: a. Drainage culverts may be salvaged, stored and reused if approval is obtained from the Utilities Department or property owner having jurisdiction thereof. b. Replace all other underground obstructions with new materials. C. Restore to original conditions or better. d. Maintain the flow in field drains at the quantity, quality, and velocity present prior to the temporary removal of the drain pipe. PART 2 - MATERIALS 2.01 SUB -BEDDING: Materials shall consist of: A. Uniformly graded rock ranging from 3/4-inch to 1-1/2-inch. B. Sub -bedding shall be used to provide a firm foundation in soils which arejudged by the Engineer to be soft or unstable. 2.02 BEDDING AND PIPE ZONE MATERIALS: • Utilities BRT January 2012 02225 - 3 Trenching, Bedding 8 Backfill A. Pipe shall be bedded in a uniformly graded material conforming to CDOT #67 granular bedding or Squeegee Sand, unless otherwise noted on the Drawings or 40 as approved by the Project Manager. Squeegee Sand: Sieve Size Total Percent Passing by Weight 3/8-inch 100 No. 200 0-5 B. It will be the responsibility of the Contractor to locate material meeting the Specifications, to test its ability to consolidate to at least 65% relative density, and to secure approval of the Engineer before such material is delivered to the project. Relative density shall be determined as stipulated in ASTM-Designation: D-2049. 2.03 BACKFILL Backfill shall meet the following requirements: Use only backfill for trenches which is free from boulders, large roots, other vegetation or organic matter, and frozen material. No boulders greater than 3 inches in diameter shall be allowed. 2.04 CUT-OFF WALLS . A. Clay or controlled low strength material backfill cut-off walls are acceptable. 1. Clay cut-off walls a. More than 50% shall pass a No. 200 Sieve. The plasticity index shall be greater than 12. 2. Controlled low strength material backfill cut-off walls a. See Section 02321 for requirements. 2.05 PIPELINE MARKER OR DETECTION TAPE A. Marker tape shall be 6" wide, minimum 0.04" thick polyethylene, metallic blue color, with "Caution Buried Water Line" printed on the top face, as manufactured by Seton or approved equal. PART 3 - EXECUTION 3.01 GENERAL A. The following procedures shall be followed by the Contractor in sequencing his work. • Utilities BRT Trenching, Bedding & Backfill January 2012 02225 - 4 1. No more than 150 feet of trench shall be left open at any time. The entire trench shall be backfilled upon conclusion of each day's work. The trench shall not be backfilled until the pipe installation is reviewed by the Engineer. 2. Trench shall be backfilled within 50 feet of the pipe installation at all times. 3. Clean-up shall be maintained within 400 feet of the trench excavation. B. Prior to placement in the trench, all pipe, fittings, and appurtenances shall be cleaned and examined for defects by the Contractor. If found defective, the Contractor shall reject the defective pipe, fitting, or appurtenance. The Contractor shall advise the Engineer of all defective materials. All surplus excavation shall be placed, in an orderly manner. If material is stockpiled on private property, written permission must be obtained from the property owner and provided to the Engineer. All sub -bedding, bedding, and pipe zone material shall be imported unless otherwise designated by the Owner's geotechnical engineer. Upon completion of the work, all plants, rubbish, unused materials, concrete forms and other like material shall be removed from the jobsite. The site shall be left in a state of order and cleanliness. 3.02 MAINTENANCE AND CORRECTION A. Scarify surface, reshape and compact to required density completed or partially completed areas of work disturbed by subsequent construction operations or by adverse weather. B. Maintain and correct backfill, fill and embankment settlement and make necessary repairs to pavement, structures, seeding and sodding which may be damaged as a result of settlement for the period specified in the Contract Documents. C. Contractor may perform such maintenance and correction by subcontract. 3.03 OBSTRUCTIONS AND DISPOSAL OF WASTE MATERIAL A. The Contractor shall remove obstructions that do not require replacement from within the trench or adjacent areas such as tree roots, stumps, abandoned piling, buildings and concrete structures, frozen material, logs, and debris of all types without additional compensation. The Engineer may, if requested, make changes in the trench alignment to avoid major obstructions, if such alignment changes can be made within the work limits without adversely affecting the intended function of the facility. Excavated materials unsuitable for backfill or not required for backfill shall be disposed of in accordance with local regulations. 3.04 TRENCH EXCAVATION Utilities BRT Trenching, Bedding & Backfill January 2012 02225 - 5 A. All existing asphalt or concrete surfacing shall be saw cut vertically in a straight line, and removed from the job site prior to starting the trench excavation. This material shall not be used in any fill or backfill. The trench shall be excavated so that a minimum clearance of six (6) inches is maintained on each side of the pipe for proper placement and densification of the bedding or backfill material. The maximum clearance measured at the spring line of the pipe shall be eighteen (18) inches regardless of the type of pipe, type of soil, depth of excavation or the method of densifying the bedding and backfill. All excavations shall be made to the lines and grades as established by the Contract Drawings. Pipe trenches shall be excavated to a minimum depth of six inches (6") below the bottom of the pipe. Deviation from grades will be allowed only when approved by the Engineer. Over excavation shall be rectified to the satisfaction of the Engineer at the expense of the Contractor. Except as otherwise dictated by construction conditions, the excavation shall be of such dimensions as to allow for the proper pipe installation and to permit the construction of the necessary pipe connections. Care shall be taken to insure that the excavation does not extend below established grades. If the excavation is made below such grades, the excess excavation shall be filled in with sand or graded gravel deposited in horizontal layers not more than six inches (6") in thickness after being compacted and shall be moistened as required to within two percent (2%) of the optimum moisture content required for compaction of that soil. After being conditioned to have the required moisture content, the layers shall be compacted to the required density. fThe Contractor shall stockpile excavated materials in a safe manner. Stockpiles shall be graded for proper drainage. The Contractor shall place and grade the trench base to the proper grade ahead of pipe laying. The invert of the trench shall be compacted to provide a firm unyielding support along entire pipe length. 3.05 SURPLUS EXCAVATION MATERIAL A. If surplus excavation is disposed of on private property, written permission shall be obtained from the Owner and a copy given to the Engineer and the Contractor. 3.06 FOUNDATIONS ON UNSTABLE SOILS A. If the bottom of the excavation is soft or unstable, and in the opinion of the Engineer, cannot satisfactorily support the pipe or structure, a further depth and width shall be excavated and refilled to six inches (6") below grade with rock uniformly graded between 3/4 inch and 1 1/2 inch to provide a firm foundation for the pipe or structure. From six inches (6") below grade to grade, the appropriate bedding material shall be placed to provide support for the pipe or structure. 3.07 PIPE BEDDING A. After completion of the trench excavation and proper preparation of the Utilities BRT Trenching, Bedding & Backfill January 2012 02225 - 6 foundation, six inches (6") of bedding material shall be placed on the trench bottom for support under the pipe. Bell holes shall be dug deep enough to provide a minimum of two inches (2") of clearance between the bell and the bedding material. All pipe shall be installed in such a manner as to insure full support of the pipe barrel over its entire length. After the pipe is adjusted for line and grade and the joint is made, the bedding material shall be carefully placed and tamped under the haunches of the pipe. For all types of pipe, the limits of bedding shall be as shown on the trench section details on the drawings. Bedding shall be compacted to 65% relative density in accordance with ASTM D2049. Care shall be exercised to assure sufficient tamping under the pipe to achieve uniform support. (See the Contract Drawings for a typical trench cross- section). 3.08 BACKFILL AND COMPACTION A. Pipes: 1. The pipe trench shall be backfilled to the limits as shown on the Contract Drawings. The backfill in all roadway rights -of -way and paved areas shall be compacted by vibrating, tamping or a combination thereof to sixty-five percent (65%) relative density for sand material as determined by the relative density of cohesionless soils test, ASTM Standard Designation D2049 or to 95% of maximum density for cohesive soils as determined by ASTM Standard Designation D698. Required compaction in all other areas will be ninety percent (90%) ASTM D698 for cohesive soils or 65% relative density for cohesionless soils, unless otherwise specified. 2. All backfill shall be brought up to equal height along each side of the pipe in such a manner as to avoid displacement. Wet, soft or frozen material, asphalt chunks or other deleterious substances shall not be used for backfill. If the excavated material is not suitable for backfill, as determined by the Engineer, suitable material shall be hauled in and utilized and the rejected material hauled away and disposed of. 3. Backfilling shall be conducted at all times in a mannerto prevent damage to the pipe or its coating and shall be kept as close to the pipe laying operation as practical. 4. Backfilling procedures shall conform to the additional requirements, if any, of appropriate agencies or private right-of-way agreements. B. Structures 1. Backfill, and fill within three feet (3') adjacent to all structures and for full height of the walls, shall be selected non -swelling material. It shall be relatively impervious, well graded, and free from stones larger than three inches (3"). Material may be job excavated, but selectivity will be required as determined by the Engineer. Stockpiled material, other than topsoil from the excavation shall be used for backfilling unless an impervious structural backfill is specified. The backfill material shall be Utilities BRT Trenching, Bedding & Backfill January 2012 02225 - 7 free from rubbish, stone larger than five inches (5) in diameter, clods and frozen lumps of soil. All backfill around the structures shall be consolidated by mechanical tamping. The material shall be placed in six inch (6") loose lifts within a range of two percent (2%) above to two percent (2%) below the optimum moisture content and compacted to ninety-five percent (95%) of maximum density for cohesive soils as determined by ASTM Standard Designation D698 or to seventy percent (70%) relative density for pervious material as determined by the relative density of cohesionless soils test, ASTM Standard Designation D2049. 2. Impervious structural backfill, where shown or specified, shall consist of material having 100% finer than three inches (3") in diameter and a minimum of twenty percent (20%) passing a #200 U.S. Standard sieve. The material shall be placed in six inch (6") loose lifts within a range of two percent (2%) above to two percent (2%) below the optimum moisture content and compacted to ninety five percent (95%) of maximum density for cohesive soil as determined by ASTM Standard Designation D698. 3.09 SURFACE RESTORATION A. Unsurfaced areas All surface cuts shall be, as a minimum, restored to a condition equal to, or better than, that prior to construction. B. Surfaced areas 1. All surface cuts shall be, as a minimum, restored to a condition equal to, or better than, that prior to construction. All gravel or paved streets shall be restored in accordance with the regulation and requirements of the agency having control orjurisdiction over the street, roadway or right-of- way. C. Grassed or landscaped areas In landscaped or agricultural areas, topsoil, to a depth of 12 inches, shall be removed from the area of general disturbance and stockpiled. After installation of all pipelines, appurtenances and structures and completion of all backfill and compaction, the stockpiled topsoil shall be redistributed evenly over all disturbed areas. Care should be taken to conform to the original ground contour or final grading plans. END OF SECTION Utilities BRT Trenching, Bedding & Backfill January 2012 02225 - 8 • • • SECTION 02230 CLEARING AND GRUBBING PART GENERAL 1.01 SECTION INCLUDES A. This work consists of clearing, grubbing, removing, and disposing of vegetation and debris within the limits of the project site as shown on the Drawings and as required by the Work. Vegetation and objects designated to remain shall be preserved free from injury or defacement. 1.02 RELATED SECTIONS A. Section 02315 - Excavation and Embankment B. Section 02225 — Trenching, Bedding and Backfill PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. The OWNER will designate all trees, shrubs, plants, and other objects to remain. Any object that is designated to remain and is damaged shall be repaired or replaced as directed by the OWNER, at the CONTRACTOR's expense. Clearing and grubbing shall extend to the toe of fill or the top of cut slopes, unless otherwise designated. All surface objects, trees, stumps, roots, and other protruding obstructions not designated to remain shall be cleared and grubbed, including mowing, as required. Undisturbed stumps, roots, and nonperishable solid objects located two feet or more below subgrade or embankment slope may remain in place. In areas to be rounded at the tops of backslopes, stumps shall be removed to at least two feet below the surface of the final slope line. Except in areas to be excavated, all holes resulting from the removal of obstructions shall be backfilled with suitable material and compacted in accordance with Section 02315. No material or debris shall be disposed of within the project limits. All cleared timber shall be removed from th property of the CONTRACTOR. Branche removed as directed. All trimming shall be tree surgery practices. Utilities BRT January 2012 02230-1 e s project and shall become the on trees or shrubs shall be done in accordance with good Clearing and Grubbing The CONTRACTOR shall scalp the areas within the excavation or embankment grading limits. Scalping shall include the removal from the • ground surface of sawdust, and other vegetation matter. 0 END OF SECTION Utilities BRT Clearing and Grubbing January 2012 02230-2 SECTION 02231 • SECTION TREE PROTECTION PART-1 GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. 1.02 SUMMARY A. This Section includes the protection and trimming of existing trees that interfere with, or are affected by, execution of the Work, whether temporary or permanent construction. B. Related Sections include the following: 1. Division 1 Section "Summary" for limits placed on Contractor's use of the site. 2. Division 1 Section "Temporary Facilities and Controls" for temporary tree protection. 3. Division 2 Section "Site Clearing" for removal limits of trees, shrubs, and other plantings affected by new construction. • 4. Division 2 Section "Earthwork" for building and utility trench excavation, backfilling, compacting and grading requirements, and soil materials. 1.03 DEFINITIONS A. Tree Protection Zone: Area surrounding individual trees or groups of trees to remain during construction, and defined by the drip line of individual trees or the perimeter drip line of groups of trees, unless otherwise indicated. 1.04 SUBMITTALS A. Product Data: For each type of product indicated B. Tree Pruning Schedule: Written schedule from arborist detailing scope and extent of pruning of trees to remain that interfere with or are affected by construction. C. Qualification Data: For tree service firm and arborist. 1.05 QUALITY ASSURANCE A. Tree Service Firm Qualifications: An experienced tree service firm that has successfully completed tree protection and trimming work similar to that required for this Project and that will assign an experienced, qualified arborist to Project site during execution of tree protection and trimming. is Utilities BRT Tree Protection January 2012 02231-1 SECTION 00610 PERFORMANCE BOND Bond No. 105695865 KNOW ALL MEN BY THESE PRESENTS: that (Firm) Connell Resources, Inc. (Address) 7785 Highland Meadows Pkwy. St 100, Fort Collins. CO 80528 (an Individual), (a Partnership), (a Corporation), hereinafter referred to as the "Principal' and (Finn) Travelers Casualty and Surety Company of America (Address) One Tower Square, Hartford, CT 06183 hereinafter referred to as "the Surety", are held and firmly bound unto City of Fort Collins. 300 Laporte Ave. Fort Collins. Colorado 80522 a (Municipal Corporation) hereinafter referred to as the "OWNER", in the penal sum of forty thousand, nine hundred dollars and zero cents (S40.900.00). in lawful money of the United States, for the payment of which sum well and truly to be made, we bind ourselves, successors and assigns, jointly and severally, firmly by these presents. THE CONDITIONS OF THIS OBLIGATION are such that whereas the Principal entered into a certain Agreement with the OWNER, dated January 12, 2012, a copy of which is hereto attached and made a part hereof for the performance of The City of Fort Collins project, Utilities BRT Phase 2. • NOW, THEREFORE, if the Principal shall well, truly and faithfully perform Its duties, all the undertakings, covenants, terms, conditions and agreements of said Agreement during the original term thereof, and any extensions thereof which may be granted by the OWNER, with or without Notice to the Surety and during the life of the guaranty period, and. if the Principal shall satisfy all claims and demands incurred under such Agreement, and shall fully indemnify and save harmless the OWNER from all cost and damages which it may suffer by reason of failure to do so, and shall reimburse and repay the OWNER all outlay and expense which the OWNER may incur in making good any default then this obligation shall be void; otherwise to remain in full force and effect. PROVIDED, FURTHER, that the said Surety, for value received, hereby stipulates and agrees that no change, extension of time, alteration or addition to the terms of the Agreement or to the Work to be performed thereunder or the Specifications accompanying the same shall in any way affect its obligation on this bond; and it does hereby waive notice of any such change, extension of time, alteration or addition to the terms of the Agreement or to the Work or to the Specifications. PROVIDED, FURTHER, that no final settlement between the OWNER and the CONTRACTOR shall abridge the right of any beneficiary hereunder, whose claim may be unsatisfied. PROVIDED, FURTHER, that the Surety Company must be authorized to transact business in the State of Colorado and be acceptable to the OWNER. . Utilities BRT Performance Bond January 2012 00610-1 • • B. Tree Pruning: Contact the City Foresters Office if tree pruning is required. City Forester shall review the contractors request for tree pruning and provide direction. C. Preinstallation Conference: Conduct conference at Project site to comply with requirements in Division 1 Section "Project Management and Coordination." 1. Before tree protection operations begin, meet with representatives of authorities having jurisdiction, Owner, City Forester, Artist, consultants, and other concerned entities to review tree protection and trimming procedures and responsibilities. PART 2 PRODUCTS 2.01 MATERIALS A. Drainage Fill: Selected crushed stone, or crushed or uncrushed gravel, washed, ASTM D 448, Size 24, with 90 to 100 percent passing a 2-1/2-inch sieve and not more than 10 percent passing a 3/4-inch sieve. B. Topsoil: Natural or cultivated surface -soil layer containing organic matter and sand, silt, and clay particles; friable, pervious, and black or a darker shade of brown, gray, or red than underlying subsoil; reasonably free of subsoil, clay lumps, gravel, and other objects more than 1.5 inch in diameter; and free of weeds, roots, and toxic and other nonsoil materials. 1. Obtain topsoil only from well -drained sites where topsoil is 4 inches deep or more; do not obtain from bogs or marshes. C. Filter Fabric: Manufacturer's standard, nonwoven, pervious, geotextile fabric of polypropylene, nylon, or polyester fibers. D. Temporary Fencing: Orange Snow Fence; a minimum of 48 inches high; with 'T'posts; with tie wires, and other accessories for a complete fence system. E. Organic Mulch: Shredded Cedar, free of deleterious materials. PART 3 EXECUTION 3.01. PREPARATION A. Temporary Fencing: Install temporary fencing around tree protection zones to protect remaining trees and vegetation from construction damage. Maintain temporary fence and remove when construction is complete. B. Protect tree root systems from damage caused by runoff or spillage of noxious materials while mixing, placing, or storing construction materials. Protect root systems from ponding, eroding, or excessive wetting caused by dewatering operations. C. Mulch areas inside tree protection zones and other areas indicated. 1. Apply 3-inch average thickness of organic mulch. Do not place mulch within 6 inches of tree trunks. D. Do not store construction materials, debris, or excavated material inside tree protection zones. Do not permit vehicles or foot traffic within tree protection zones; prevent soil compaction over root systems. Utilities BRT January 2012 02231-2 Tree Protection E. Maintain tree protection zones free of weeds and trash. • F. Do not allow fires within tree protection zones. 3.02 EXCAVATION A. Install shoring or other protective support systems to minimize sloping or benching of excavations. B. Do not excavate within tree protection zones, unless otherwise indicated. C. Where excavation for new construction is required within tree protection zones, hand clear and excavate to minimize damage to root systems. Use narrow -tine spading forks and comb soil to expose roots. 1. Redirect roots in backfill areas where possible. If encountering large, main lateral roots, expose roots beyond excavation limits as required to bend and redirect them without breaking. If encountered immediately adjacent to location of new construction and redirection is not practical, cut roots approximately 3 inches back from new construction. 2. Do not allow exposed roots to dry out before placing permanent backfill. Provide temporary earth cover or pack with peat moss and wrap with burlap. Water and maintain in a moist condition. Temporarily support and protect roots from damage until they are permanently relocated and covered with soil. D. Where utility trenches are required within tree protection zones, tunnel under or • around roots by drilling, auger boring, pipe jacking, or digging by hand. 1. Root Pruning: Do not cut main lateral roots or taproots; cut only smaller roots that interfere with installation of utilities. Cut roots with sharp pruning instruments; do not break or chop. 2. The installation of utilities, irrigation lines or any underground fixture requiring excavation deeper than six (6) inches shall be accomplished by boring under the root system of protected existing trees at a minimum depth of twenty-four (24) inches. The auger distance is established from the face of the tree (outer bark) and is scaled from tree diameter and breast height as described in the chart below. Tree Diameter at Breast Height (inches) Auger Distance From Face of Tree (feet) 0-2 1 3-4 2 5-9 5 10-14 10 15-19 12 Over 19 15 3.03 REGRADING A. Grade Lowering: Where new finish grade is indicated below existing grade around trees, slope grade beyond tree protection zones. Maintain existing • grades within tree protection zones. Utilities BRT Tree Protection January 2012 02231-3 C� 0 B. Minor Fill: Where existing grade is 6 inches or less below elevation of finish grade, fill with topsoil. Place topsoil in a single uncompacted layer and hand grade to required finish elevations. C. Moderate Fill: Where existing grade is more than 6 inches but less than 12 inches below elevation of finish grade, place drainage fill, filter fabric, and topsoil on existing grade as follows: 1. Carefully place drainage fill against tree trunk approximately 2 inches above elevation of finish grade and extend not less than 18 inches from tree trunk on all sides. For balance of area within drip -line perimeter, place drainage fill up to 6 inches below elevation of grade. 2. Place filter fabric with edges overlapping 6 inches minimum. 3. Place fill layer of topsoil to finish grade. Do not compact drainage fill or topsoil. Hand grade to required finish elevations. 3.04 TREE PRUNING A. Prune trees to remain that are affected by temporary and permanent construction. B. Prune trees to remain to compensate for root loss caused by damaging or cutting root system. Provide subsequent maintenance during Contract period as recommended by arborist. C. Pruning Standards: Prune trees according to ANSI A300 (Part 1) as follows: 1. Type of Pruning: Cleaning, Thinning and Raising. D. Cut branches with sharp pruning instruments; do not break or chop. E. Chip removed tree branches and dispose of off -site. 3.05 TREE REPAIR AND REPLACEMENT A. Violation of these specifications will lead to penalties based on the type of violation and/or the resulting damages, and may be grounds for the termination of this contract. 1. Penalties will be assessed based on the amount of damage done and the total value of that tree, or group of trees, prior to the damage. Penalties for damage would be based on the total value of the tree as determined by the City Forestry Division staff and the severity of the damage as a proportion of the total value of that tree. This could include up to the full value of the tree. B. Promptly repair trees damaged by construction operations within 24 hours. Treat damaged trunks, limbs, and roots according to City Forester's instructions. C. Remove and replace trees indicated to remain that die or are damaged during construction operations that City Forester determines are incapable of restoring to normal growth pattern. 1. Where practical, provide new trees of same size and species as those being replaced; plant and maintain as specified in Division 2 Section "Exterior Plants." Utilities BRT January 2012 2. Provide new trees of 6-inch caliper size and of a species selected by 02231-4 Tree Protection Architect when damaged trees more than 6 inches in caliper size, measured 12 inches above grade, are required to be replaced. Number of replacement trees required to mitigate loss of larger trees will comply with City Code. Plant and maintain new trees as specified in Division 2 Section "Exterior Plants." D. Aerate surface soil, compacted during construction, 10 feet beyond drip line and no closer than 36 inches to tree trunk. Drill 2-inch- diameter holes a minimum of 12 inches deep at 24 inches o.c. Backfill holes with an equal mix of augered soil and sand. 3.06 DISPOSAL OF WASTE MATERIALS A. Burning is not permitted. B. Disposal: Unless otherwise agreed to, remove excess excavated material and displaced trees from Owner's property. END OF SECTION Utilities BRT Tree Protection January 2012 02231-5 • 11 SECTION 02235 TOPSOIL PART GENERAL 1.01 SECTION INCLUDES A. This work consists of stripping, salvaging and stockpiling topsoil, and excavating suitable topsoil from stockpiles, contractor sources, available sources, or from the approved natural ground cover to place on designated areas. It shall include the placing of topsoil upon constructed cut and fill slopes after grading operations are completed. 1.02 RELATED SECTIONS A. Section 02230 — Clearing and Grubbing B. Section 02315 — Excavation and Embankment PART PRODUCTS 2.01 MATERIALS A. Topsoil shall consist of loose friable loam free of subsoil, refuse, stumps, roots, rocks, brush, weeds, heavy clay, hard clods, toxic substances, or other material which would be detrimental to its use on the project. Topsoil shall consist of natural on -site ground cover or hauled material from off -site sources. Wetland topsoil material shall consist of moist organic soil, including any existing wetland vegetation and seeds, to be excavated from areas as shown on the drawings or as directed by the ENGINEER. PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. Remove sod and grass and brush before stripping topsoil. B. Wetland Soil: The top 12"-18" of wetland soils, within the limits of the project where indicated on the drawings, shall be salvaged prior to top soils striping and beginning hauling, excavating, or fill operations by excavating and stockpiling the materials at designated location in a manner that will minimize sediment damage, and not obstruct natural drainage. Wetland soil may be less than 12" deep. Strip wetland soil to whatever depths are encountered. a. Remove subsoil and nonsoil material from wetland soils, including trash, debris, weeds, roots, and other waste materials. • Utilities BRT January 2012 02235-1 Topsoil • C. Topsoil: Generally, the top six inches (6") of topsoil, within the limits of the project shall be salvaged prior to beginning hauling, excavating, or fill operations by excavating and stockpiling the material at designated locations in a manner that will minimize sediment damage, and not obstruct natural drainage. Topsoil may be less than six inches (6") deep. Strip topsoil to whatever depths are encountered, or a maximum of twelve inches (12"), in a manner to prevent intermingling with underlying subsoil or other waste materials. Topsoil shall be placed directly upon completed cut and fill slopes whenever conditions and the progress of construction will permit. a. Remove subsoil and nonsoil materials from topsoil, including trash, debris, weeds, roots, and other waste materials. D. No soil stockpile shall exceed ten (10) feet in height. Stockpile topsoil materials away from edge of excavations without intermixing with subsoil. Grade and shape stockpiles to drain surface water. Cover stockpiles to prevent windblown dust. Do not stockpile topsoil within tree protection zones. Stockpile surplus topsoil to allow for respreading deeper topsoil. All soil stockpiles shall be protected from sediment transport by surface roughening, watering, and perimeter silt fencing. Any soil stockpile remaining after 30 days shall be seeded and mulched. E. Topsoil shall be placed at locations and to the thickness provided in the Contract Documents and shall be keyed to the underlying material by the use of harrows, rollers, or other suitable equipment. Water shall be applied to the topsoil as designated in the Contract, in a fine spray by nozzles or spray bars so the topsoil areas will not be washed or eroded. Salvaged topsoil exceeding the quantity required under the Contract shall be disposed of at the CONTRACTOR's expense. END OF SECTION Utilities BRT Topsoil January 2012 02235-2 L is SECTION 02240 WATER CONTROL AND DEWATERING PART GENERAL 1.01 SECTION INCLUDES A. The work of this section consists of controlling groundwater, site drainage, and storm flows during construction. The CONTRACTOR is cautioned that the work involves construction in and around drainage channels, local streams or rivers, and areas of local drainage. These areas are subject to frequent periodic inundation. 1.02 RELATED SECTIONS A. Section 02315 — Excavation and Embankments PART PRODUCTS 2.01 MATERIALS A. On -site materials may be used within the limits of construction to construct temporary dams and berms. The materials such as plastic sheeting, sand bags, and storm sewer pipe may also be used if desired by the CONTRACTOR. PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. General: For all excavation, the CONTRACTOR shall provide suitable equipment and labor to remove water, and he shall keep the excavation dewatered so that construction can be carried on under dewatered conditions where required by the Drawings and Specifications. Water control shall be accomplished such that no damage is done to adjacent channel banks or structures. The CONTRACTOR is responsible for investigating and familiarizing himself with all site conditions that may affect the work including surface water, level of groundwater and the time of year the work is to be done. All excavations made as part of dewatering operations shall be backfilled with the same type material as was removed and compacted to 95% of Maximum Standard Proctor Density (ASTM D698) except where replacement by other materials and/or methods are required. The CONTRACTOR shall conduct his operation in such a manner that storm or other waters may proceed uninterrupted along their existing drainage courses. By submitting a bid, the CONTRACTOR acknowledges that he has investigated the risk arising from such waters and has prepared his bid accordingly, and assumes all of said risk. At no time during construction shall the CONTRACTOR affect existing surface or subsurface drainage patterns of adjacent property. Any damage to adjacent property resulting from the CONTRACTOR's alteration of surface or subsurface drainage patterns shall be repaired by the CONTRACTOR at no additional cost to the OWNER. Utilities BRT Water Control and Dewatering January 2012 02240-1 CONTRACTOR shall remove all temporary water control facilities when they are no longer needed or at the completion of the project. Pumps and generators used for dewatering and water control shall be quiet equipment enclosed in sound deadening devices. B. Surface Water Control: Surface water control generally falls in to the following categories: 1. Normal low flows along the channel; 2. Storm/flood flows along the channel; 3. Flows from existing storm drain pipelines; and, 4. Local surface inflows not conveyed by pipelines. The CONTRACTOR shall coordinate, evaluate, design, construct, and maintain temporary water conveyance systems. These systems shall not worsen flooding, alter major flow paths, or worsen flow characteristics during construction. The CONTRACTOR is responsible to ensure that any such worsening of flooding does not occur. The CONTRACTOR is solely responsible for determining the methods and adequacy of water control measures. At a minimum, the CONTRACTOR will be responsible for diverting the quantity of surface flow around the construction area so that the excavations will remain free of surface water for the time it takes to install these materials, and the time required for curing of any concrete or grout. The CONTRACTOR is cautioned that the minimum quantity of water to be diverted is for erosion control and construction purposes and not for general protection of the construction -site. It shall be the CONTRACTOR's responsibility to determine the quantity of water which shall be diverted to protect his work from damage caused by storm water. The CONTRACTOR shall, at all times, maintain a flow path for all channels. Temporary structures such as berms, sandbags, pipeline diversions, etc., may be permitted for the control of channel flow, as long as such measures are not a major obstruction to flood flows, do not worsen flooding, or alter historic flow routes. C. Groundwater Control: The CONTRACTOR shall install adequate measures to maintain the level of groundwater below the foundation subgrade elevation and maintain sufficient bearing capacity for all structures, pipelines, earthwork, and rock work. Such measures may include, but are not limited to, installation of perimeter subdrains, pumping from drilled holes or by pumping from sumps excavated below the subgrade elevation. The foundation bearing surfaces are to be kept dewatered and stable until the structures or other types of work are complete and backfilled. Disturbance of foundation subgrade by CONTRACTOR operations shall not be considered as originally unsuitable foundation subgrade and shall be repaired at CONTRACTOR's expense. Utilities BRT January 2012 Any temporary dewatering trenches or well points shall be restored following dewatering operations to reduce permeability in those areas as approved by the ENGINEER. END OF SECTION Water Control and Dewatering 02240-2 SECTION 02315 • EXCAVATION AND EMBANKMENT PART1 GENERAL 1.01 SECTION INCLUDES A. This work shall consist of excavation, embankment fill, disposal of excess material, shaping, and compaction of all material encountered within the limits of work, including excavation and backfill for structures. The excavation shall include, but is not limited to, the native soils which must be excavated for the project work. All work shall be completed in accordance with these Specifications and the lines and grades on the Drawings. 1.02 DEFINITIONS A. Unclassified Excavation shall consist of the excavation of all materials on site to final grades, excluding the bid items included in section 02220. Excavation of unsuitable material will only be paid for if it is found to be unsuitable in its original state. B. Muck Excavation shall consist of the removal and disposal of mixtures of soils and organic matter not suitable for foundation material and replacement with approved material. Material damaged due to rain or weather will not be paid for as Muck excavation and is entirely the responsibility of the CONTRACTOR. • C. Rock Excavation shall consist of igneous, metamorphic and sedimentary rock which cannot be excavated without the use of rippers, and all boulders or other detached stones each having a volume of 1/2 cubic yard or more, as determined by physical or visual measurement. It shall also include replacement with approved material as required. D. Embankment (Complete in Place): shall consist of placing all excavated material, except material being hauled and disposed, as embankment and compacted to final grades as specified in the Contract Documents and on the Drawings. 1.03 DESCRIPTION A. This work shall consist of excavation, disposal, placement, and compaction of all material encountered within the limits of the work, and not being completed under some other item, necessary for the construction of the project in accordance with the Specifications and the lines, grades, and typical cross -sections shown on the Drawings. All excavation will be classified, "unclassified excavation", or "muck excavation" or 'rock excavation", as hereafter described. All embankment will be classified "embankment material' as hereafter described. 1.04 RELATED SECTIONS A. Section 02230 — Clearing and Grubbing • Utilities BRT Excavation and Embankment January 2012 02315-1 B. Section 02240 — Water Control and Dewatering • C. Section 02225—Trenching, Bedding and Backfill 1.05 QUALITY ASSURANCE A. Final topography and/or cross -sections will be surveyed of areas that are to finished grade and compared to the design section for accuracy. Final grade shall match design grades within the tolerances discussed in PART 3 EXECUTION. PART PRODUCTS 2.01 MATERIALS A. Embankment material may consist of approved material acquired from excavations or material hauled from outside the project limits. Suitable material identified on -site shall be used first for embankments and backfill. Excess excavated native soils which are not used as embankment or backfill shall become the property of the CONTRACTOR and shall be disposed of off -site by the CONTRACTOR, in a location acceptable to the ENGINEER. B. Muck excavation shall also include the replacement of excavated muck with uniformly graded rock, riprap, on -site or imported soils, or other material whichever is most suitable for the specific situation encountered. The ENGINEER will determine which type of aggregate or other material which shall be used after observing the specific site conditions. • PART 3 EXECUTION 3.01 GENERAL EXCAVATION/EMBANKMENT A. General: The excavation and embankment for the project work shall be finished to reasonably smooth and uniform surfaces. Variation from the subgrade plane shall not be more than .08 feet in soil or more than .08 feet above or .50 below in rock. Where bituminous or concrete surfacing materials are to be placed directly on the subgrade, the subgrade plane shall not vary more than 0.04 feet. Materials shall not be wasted without permission of the ENGINEER. Excavation operations shall be conducted so that material outside of the limits of slopes will not be disturbed. Prior to beginning grading operations in any area, all necessary clearing and grubbing in that area shall have been performed in accordance with Section 02230 of these Specifications. When the CONTRACTOR's excavating operations encounter remains of pre -historic people's dwelling sites or artifacts of historical or archaeological significance, the operations, shall be temporarily discontinued. The ENGINEER will contact archaeological authorities to determine the disposition thereof. When directed, the CONTRACTOR shall excavate the site in such a manner as to preserve the artifacts encountered and shall remove them for delivery to the custody of the proper state authorities. Such excavation will be considered and paid for as extra work. Utilities BRT Excavation and Embankment January 2012 02315-2