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HomeMy WebLinkAbout113752 BT CONSTRUCTION - CONTRACT - CONTRACT - BOBCAT RIDGE ACCESSr CONSTRUCTION SPECIFICATIONS FOR BOBCAT RIDGE ACCESS ROAD IMPROVEMENTS City of Fort Collins JUNE 2006 OWNER: CITY OF FORT COLLINS NATURAL RESOURCES DEPARTMENT 200 WEST MOUNTAIN AVENUE FORT COLLINS, COLORADO 80522 (970)221-6600 MARK SEARS, P.E. PROJECT MANAGER ENGINEER: ANDERSON CONSULTING ENGINEERS, INC. 772 WHALERS WAY, SUITE 200 FORT COLLINS, COLORADO 80525 (970)226-0120 GREG KOCH, P.E. PROJECT MANAGER ACE PROJECT NO. COFC2005.08 39344 z: C�Z *-0 r THIS PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road 01110-4 Summary of Work Improvements June 2006 PART 2 MATERIALS 2.01 DUCTILE IRON PIPE AND FITTINGS A. Specifications The pipe shall be designed, manufactured, tested, inspected and marked in accordance with the provisions of this Specification and A.W.W.A. Standard C-151, "American Standard for Ductile Iron Pipe, Centrifugally Cast in Metal Molds or Sand -Lined Molds for Water or Other Liquids", except as herein modified. B. Dimensions Nominal pipe lengths shall be 18 feet or 20 feet, with shorter lengths provided as required by Drawings, alignment and profile. Permissible variations in length, diameter, weight, wall thickness and straightness shall comply with the allowable tolerances specified in the applicable A.W.W.A. Standards. The minimum finished inside diameter of the pipe, after lining is placed, shall be as set forth in the applicable A.W.W.A. Standards. C. Ductile Iron Pipe Diameter and Pressure Class Pine Size (inches) Pressure Class 3 through 12 350 14 through 20 250 24 200 30 through 42 150 D. Joint Design and Fabrication The standard joints shall be push -on rubber gasket joints conforming to A.W.W.A. Standard C-111. The joint shall be a single rubber gasket joint designed to be assembled by the positioning of a continuous, molded rubber ring gasket in an annular recess in the pipe or fitting socket and the forcing of the plain end of the entering pipe into the socket, thereby compressing the gasket radially to the pipe to form a positive seal. The joint shall be suitable for a minimum of 250 psi working pressure. The manufacturer shall furnish all joint materials including rubber gasket and joint lubricant. The joint to be used where mechanically restrained joints are required shall be American Cast Iron Pipe Company's "LOKFAST" joint, U.S. Pipe and Foundry Company's "T.R. Flex" joint, Clow Corporation's "Super -Lock" joint, EBBA Iron's "Megalug," Griffin Pipe Products Company's "Snap-Lok" joint, or approved equal. The mechanical joint restraint shall be designed to resist thrusts resulting from internal pressure acting at bulkheads, bends, valves and extending over the distances as shown on the DRAWINGS. The joint restraint shall be designed for a minimum working pressure of 250 psi. Although thrust blocks may also be required, joint restraint is to be designed without consideration given to any support derived from these blocks. Bobcat Ridge Access Road 02615-2 Ductile Iron Pipe Improvements June 2006 Harness rods are to be utilized across closure assemblies in tied sections of the line. Rods are to be connected to the pipe by the use of mega lugs attached behind bell and spigot joints. Following installation, the harness rods shall be wrapped with a layer of protective tape conforming to A.W.W.A. C-209. Design calculations for the harness rods, are to be submitted to the ENGINEER for approval. The push -on gasket joint and the harness joint designs shall be submitted to the ENGINEER for approval. E. Specials and Fittings Unless otherwise shown on the Drawings, all specials and fittings shall conform to the dimensions and requirements of A.W.W.A. Standard C-110. Fittings shall be designed for 150 psi working pressure and shall have the same lining and coating as the abutting pipe. Specials and fittings that cannot be mechanically lined and coated shall be lined and coated by hand, using the same materials as are used for the pipe and in accordance with the applicable A.W.W.A. Standards. Coatings and linings applied in this manner shall provide protection equal to that specified for the pipe. Areas of luting and coating that have been damaged shall be repaired by hand application in accordance with applicable A.W.W.A. Standards. Moderate deflections and long radius curves may be made by means of bends or fittings, by deflecting straight pipe, by using short lengths of pipe, or by a combination of any of these methods. F. Cement -Mortar Lining Interior surfaces of all pipe, fittings and specials shall be lined in the shop with cement -mortar in accordance with A.W.W.A. Standard C-104. The cement shall meet the requirements of "Standard Specifications for Type II Portland Cement", ASTM Designation C-150. The sand shall conform to that prescribed in A.W.W.A. C-104. The cement mortar shall contain not less than one part of cement to two parts of dry sand. Every precaution shall be taken to prevent damage to the lining. If lining is damaged or found faulty, the unsatisfactory pipe shall be replaced. G. Exterior Coating The outside coating shall be a bituminous coating of either coal tar or asphalt base approximately 1 (one) mil thick. The finished coating shall be continuous, smooth, neither brittle when cold nor sticky when exposed to the sun, and shall be strongly adherent to the pipe. Bobcat Ridge Access Road 02615-3 Ductile Iron Pipe Improvements June 2006 H. Polyethylene Encasement All ductile iron pipe and fittings shall be polyethylene encased. The polyethylene -� encasement material shall be manufactured in accordance with A.W.W.A. Standard C 105-93, 'Polyethylene Encasement for Ductile Iron Pipe Systems" with the following additional requirements or exceptions. Material - High density, cross -laminated polyethylene film. The raw material used to manufacture polyethylene film shall be Type III, Class A, (natural color) Grade P-33 in accordance with A.S.T.M. Standard Designation D-1248- 89. 2. Physicals - The polyethylene film shall meet the following test requirements: Tensile Strength 5000 psi minimum Elongation 100% minimum Dielectric Strength 800 V/mil thickness minimum Thickness 0.004" (4 mils) minimum with minus tolerance not exceeding 10% of nominal thickness PART 3 EXECUTION 3.01 DUCTILE IRON PIPE INSTALLATION A. Handling Ductile iron pipe and fittings shall be handled at all times by lifting with padded cradles of canvas, leather or other suitable material so as to avoid shock or damage. Pipe shall be so handled that the coating and lining will not be damaged. If, however, any part of the coating or lining is damaged, the repair shall be made by the CONTRACTOR at his expense in a manner satisfactory to the ENGINEER. Pipe handling equipment is to be approved by the ENGINEER. The use of bare metal cables, chains, or hooks, etc. will not be permitted. Stockpiled ductile iron pipe shall be supported on wood blocks and/or sandbags placed under the uncoated ends of the pipe. Bags shall be of sufficient size to prevent contact of the pipe coating with the ground or any obstruction. Rolling the pipe on coated surface will not be permitted. Adequate strutting shall be provided if necessary to prevent damage to pipe lining and coating. B. Subgrade No blocking of pipe will be permitted. Before the pipe is laid, the subgrade shall be prepared by backfilling with clean uniformly graded sand so as to provide a uniform and continuous bearing and support for the pipe at every point between bell holes, except that it will be permissible to disturb or otherwise damage the subgrade surface over a maximum length of 18-inches near the middle of each length of pipe by the withdrawal of pipe slings or other lifting tackle. Bobcat Ridge Access Road 02615-4 Ductile Iron Pipe Improvements June 2006 C. Joining Stab Joints Immediately before joining two lengths of ductile iron pipe, the inside of the bell end, the outside of the spigot end and the rubber gasket shall be thoroughly cleaned to remove oil, grit, excess coating, and other foreign matter. The rubber gasket shall be flexed inward and properly inserted in the gasket recess of the bell socket. Caution shall be exercised to insure the correct type of gasket is used. A thin film of gasket lubricant shall be applied to either the inside face of the gasket or the spigot end of the pipe or both. The spigot end of the pipe shall be placed in the socket with care to prevent the joint from contacting the ground. The joint shall be completed by pushing the pipe home with a slow steady pressure without jerky or jolting movements. Pipe furnished without a depth mark shall be marked before assembly to assure insertion to the full depth of the joint. The spigot end of field cut pipe lengths shall be filed or ground to resemble the spigot end of such pipe as manufactured. Whenever it is desirable to deflect stab joint pipe in order to form a long radius curve, the deflection shall not exceed eighty percent (80%) of the pipe manufacturer's recommendations for maximum deflection. D. Joining Mechanical Joint Pipe Before joining mechanical joint ductile iron fittings to the ductile iron pipe, the outside of the spigot, the inside of the bell and the rubber gasket shall be thoroughly cleaned to remove oil, grit, excess coating, and other foreign matter. Normal practice is to lubricate the joint with a soap solution; however, in cold weather the joint may be assembled dry if approved by the ENGINEER. Extreme care shall be exercised in making the dry joint. The ductile iron gland shall be slipped on the spigot end of the pipe with the lip extension of the gland toward the socket, or bell end. The rubber gasket shall be placed on the spigot end with the thick edge toward the gland. The pipe shall be pushed forward until the spigot end fully penetrates the bell. The gasket shall then be pressed into place in the bell evenly around the entire joint. The gland shall be moved along the pipe into position for bolting, the bolts inserted, and the nuts screwed finger tight, then tightened with a torque limiting wrench. The torque for the various sizes of bolts shall be as follows: Pipe Size Bolt Size Range of Torque inches inches (ft.-lbs.} 2-3 5/8 60 4-24 3/4 75-90 30-36 1 100-120 42-48 1 1/4 120-150 Bobcat Ridge Access Road 02615-5 Ductile Iron Pipe Improvements June 2006 Nuts spaced 180 degrees apart shall be tightened alternately in order to produce an equal pressure on all parts of the gland. Whenever it is desirable to deflect mechanical joint pipe in order to form a long radius curve, the deflection shall not exceed eighty percent (80%) of the pipe manufacturer's recommendations for maximum deflection. E. Flexible Coupled Joint When installing flexible steel couplings, care shall be taken that the connecting pipe ends, couplings and gaskets are clean and free of all dirt and foreign matter with special attention being given to the contact surfaces of the, pipe, gaskets and couplings. These couplings shall be assembled and installed in conformity with the recommendations and instructions of the coupling manufacturer. Wrenches used in bolting couplings shall be of a type and size recommended by the coupling manufacturer. Coupling bolts shall be tightened so as to secure a uniform annular space between the follower rings and the body of the pipe and all bolts tightened approximately the same amount. Diametrically opposite nuts shall be tightened progressively and evenly. Final tightening shall be done with a torque limiting wrench set for the torque recommended by the coupling manufacturer. F. Flanged Joint Before the joint is assembled, the flange faces shall be thoroughly cleaned of all foreign material with a power wire brush. The gasket shall be centered and the connecting flanges drawn up watertight without unnecessary stressing of the flanges. All bolts shall be tightened in a progressive diametrically opposite sequence using torque wrenches at settings recommended by the manufacturer (75 lb. min.). Only compressed asbestos sheet gaskets with a rubber compound binder shall be used. Where steel flanges are connected to ductile iron flanges, an insulating connection shall be provided. G. Polyethylene Wrap Ductile iron pipe and fittings shall be polyethylene encased (cross -laminated HDPE) in accordance with A.W.W.A. Standard C-105, "Polyethylene Encasement for Ductile Iron Piping for Water and Other Liquids," and as detailed on the Drawings. H. Cutting and Fitting The CONTRACTOR shall make all pipe cuts required to conform to location, line and grade. All cuts on ductile iron pipe shall be made by the use of pipe cutters or pipe saws. All cuts shall be straight and true. 3.02 PIPE INSTALLATION - GENERAL A. Underground Interference Bobcat Ridge Access Road 02615-6 Ductile Iron Pipe Improvements June 2006 A reasonable attempt has been made to locate and identify the underground interferences to be encountered. However, it shall be the responsibility of the CONTRACTOR to verify the locations shown on the Drawings. It shall also be the responsibility of the CONTRACTOR to locate any interference not shown on the Drawings. The CONTRACTOR shall exercise care when working in order to protect all underground interference and shall be fully responsible for any and all damage caused by his operations. B. Pipe Alignment and Grade In laying pipe, maximum tolerance is permitted to set line within +/-0.3 foot and grade within +/-0.1 foot. Fittings, valves and hydrants shall be installed at the specified locations and elevations, unless written permission to deviate is obtained from the ENGINEER. When laying pipe in curves, the intent is to lay to the alignment. The pipe shall be kept in alignment by deflecting joints, using short lengths or bends. Any changes in alignment and grade must be authorized by the ENGINEER and shall be accomplished by the installation of additional fittings, or "breaking" of joints. C. Deviation from Alignment and Grade Occasioned by Other Structures Whenever obstructions, not shown on the Drawings, interfere to such an extent that an alteration in the Drawings is required, the ENGINEER shall have the authority to determine the best method of correction. He may change the Drawings and order a deviation from line and grade, or he may instruct the OWNER to arrange with the CONTRACTOR to arrange with the owners of the structure for its removal, relocation or reconstruction, as best fits the economic and field conditions. D. Temporary Bulkhead Whenever the pipe is left unattended, temporary plugs shall be installed at all openings. Temporary plugs shall be watertight and of such design as to prevent children, animals, or debris from entering the pipe. If water accumulates in the trench, the plugs shall remain in place until the trench is dry. E. Connection of Pipelines of Dissimilar Metals Insulated couplings or insulated flange kits shall be used when joining pipes of dissimilar metal either above or below grade. F. Pipeline Marker or Detection Tape Polyethylene warning tape shall be installed approximately 2 feet below the ground surface, centered over all buried waterlines. END OF SECTION Bobcat Ridge Access Road 02615-7 Ductile Iron Pipe Improvements June 2006 PAGE INTENTIONALLY LEFT BLANK. Bobcat Ridge Access Road 02615-8 Ductile Iron Pipe Improvements June 2006 SECTION 02620 LOW PRESSURE PLASTIC PIPE PART1 GENERAL 1.01 DESCRIPTION This specification covers the installation and materials for low-pressure plastic pipe 24-inch diameter and smaller. Pipelines shall be installed in accordance with a design and plan approved by the responsible technician. Details of construction shown in the design and plan but not included here shall be considered as a part of this specification. Construction activities shall be in accordance with applicable OSHA regulations. PART PRODUCTS 2.01 QUALITY OF PLASTIC PIPE A. The compound used in manufacturing the pipe shall meet the requirements of one of the following materials: Polyvinyl chloride (PVC) as specified in ASTM D 1784 for Type I, Grade 1 or Type I, Grade 2 or Type II, Grade 1. 2. Acrylonitrile-butadiene-styrene (ABS) as specified in ASTM D 1788 for Type I, Grade 2 or Type I, Grade 3 or Type II, Grade 1. 3. Polyethylene (PE) as specified in ASTM D 1248 for Grade P14, Class C or Grade P23, Class C or Grade P33, Class C or Grade P34, Class C. B. Pipe shall have a maximum standard dimension ratio (SDR) of 51. Iron pipe size (IPS) plastic pipe and I.D. controlled PE pipe meeting one of the following ASTM specifications are acceptable under this Practice Standard. ASTM D 1785 D 2672 D 1527 D2104 D 2239 D 2447 SPECIFICATION Polyvinyl Chloride Plastic Pipe, Schedule 40, 80 and 120 D 2241 Polyvinyl Chloride Pressure Rated Pipe Joints for IPS PVC Pipe Using Solvent Cement D 2740 Polyvinyl Chloride Plastic Tubing Acrylonitrile-Butadiene-Styrene Plastic Pipe, Schedules 40 and 80 D 2282 Acrylonitrile-Butadiene-Styrene Plastic Pipe Polyethylene Plastic Pipe, Schedule 40 Polyethylene Plastic Pipe Based on Controlled Inside Diameter Polyethylene Plastic Pipe, Schedules 40 and 80, Based on Outside Diameter Bobcat Ridge Access Road 02620-1 Low Pressure Plastic Pipe Improvements June 2006 D 2737 Polyethylene Plastic Tubing D 3035 Polyethylene Plastic Pipe Based on Controlled Outside Diameter F 771 Polyethylene Thermoplastic High -Pressure Irrigation Pipeline Systems C. Plastic irrigation pipe (PIP) installed under this specification shall be classified as low -head irrigation pipe meeting the requirements of ASTM D 2241 or of ASTM D 2282 except that: 1. The outside diameters, wall thicknesses and tolerances in ASAE S376.1 "Design Installation and Performance of Underground, Thermoplastic Irrigation Pipe" shall apply. 2. The minimum burst pressure requirements for water at 23 degrees C for PVC 1120 and 1220 plastic pipe, SDR 51 is 260 lb/in2 and for ABS plastic pipe SDR 32.5 and SDR 41 is 380 and 300 lb/in2. D. Plastic pipe shall be marked with nominal pipe size (for example 10 in), applicable material designation code (for example PVC 1120), pressure rating for water at 23 degrees C (50 ft head or 22 psi, 50 psi or 63 psi), specification designation with which the pipe complies and manufacture's name or trademark. 2.02 VALVES AND APPURTENCANCES A. The pipeline valves and appurtenances shall be of the size, type, material and pressure rating as shown on the drawings. B. Unless otherwise shown on the drawings all Butterfly valves shall be equipped with geared operators. C. Air and vacuum relief valves and/or combination air and vacuum relief valves shall be installed at locations shown on the drawings. D. Pressure relief valves shall be stamped with the pressure at which the valve starts to open. Adjustable valves shall be sealed or otherwise altered to insure that the setting marked on the valve is not changed. E. Check valves shall be rated as quick -closing, non -slamming. 2.03 TESTING A. When water is available at the time the pipe is installed the system shall be given an operational test. This test shall consist of filling the pipe with water, taking care to bleed of any air in the pipe. All of the system components shall operate without difficulty. Leakage or defects caused by poor materials or workmanship shall be replaced or repaired. When water is not available to complete a test, the installer shall provide a guarantee stating they will return and fix leaks that are found when the pipe is initially filled with water. Bobcat Ridge Access Road 02620-2 Low Pressure Plastic Pipe Improvements June 2006 2.04 GUARANTEE A. The installing Contractor shall certify that the installation conforms to the requirements of this specification and furnish a written guarantee protecting the landowner against defective materials and workmanship for a period of less not than 1 year. The guarantee will identify manufacturer of pipe and pipe markings. PART 3 EXECUTION 3.01 TRENCH CONSTRUCTION A. Trench width at any point below the top of the pipe should be only wide enough to permit the pipe to be easily placed and joined and to allow the initial backfill material to be uniformly placed under the haunches and sides of the pipe. The maximum trench width shall be 36 inches greater than the diameter of the pipe. The minimum trench width shall not be less than one pipe diameter plus 18 inches, unless the trench is precision excavated with a semicircular bottom that closely fits the pipe and the width does not exceed the outside diameter of the pipe by more than 10 percent. Trench banks that are more than 5 feet high shall be shored or loped. Refer to Figure 1 for typical trench details. B. Where rock, hardpan, cobbles or other hard material which might prevent the pipe from being uniformly supported is encountered in the bottom of the trench, the trench shall be undercut a minimum of four inches below final grade. The over cut area of the trench will then be filled with sand or fine-grained soil. 3.02 BEDDING A. The pipe shall be firmly and uniformly bedded throughout its entire length. Bedding material shall be placed and spread in uniform layers and in such a manner as to fill the trench so there are no unfilled spaces below the pipe. For pipe with bell joints, holes shall be dug in the bedding at the bells to permit the body of the pipe to be in contact with the bedding along its entire length. Blocking or mounding shall not be used to bring the pipe up to final grade. 3.03 PIPE INSTALLATION A. Pipe shall be the diameter, length, material, and pressure class as specified on the drawings. B. The pipe shall not be dropped into the trench or handled in a manner to cause damage. Individual joints of pipe shall be inspected and any damaged pipe shall be removed and replaced. The pipe will be allowed to come within a few degrees of the temperature it will have after it is completely backfilled before placing fill other than that needed for shading or before connecting the pipe to other facilities. C. Hand, mechanical or water packing are optional methods for placing and compacting pipe backfill. Bobcat Ridge Access Road 02620-3 Low Pressure Plastic Pipe Improvements June 2006 SECTION 01140 CONTRACTOR'S USE OF PREMISES PART1 GENERAL 1.01 SECTION INCLUDES A. The CONTRACTOR may use the OWNER'S property designated within the construction limits shown on the Drawings for equipment and materials as long as he confines his operations to those permitted by local laws, ordinance and permits and meets the following requirements: Do not unreasonably encumber site with materials or equipment. 2. Assume full responsibility for protection and safekeeping of products stored on premised. 3. Move any stored products which interfere with operations of the OWNER. 4. Obtain and pay for use of additional storage or work areas needed for operations. 1.02 LIMITS OF CONSTRUCTION A. The CONTRACTOR must maintain all of his construction activities within the OWNER'S property and/or construction easements and limits of the project, or other stated areas, unless permits and/or written permission are obtained by the CONTRACTOR, from appropriate authorities or private property owners, outside of these areas. Contractor to fence all easements and work areas. The temporary permits must be secured and paid for by the CONTRACTOR at no extra cost to the OWNER. Any temporary permits secured must be in writing and a copy of same provided to the ENGINEER. 1.03 SECURITY A. The CONTRACTOR shall at all times be responsible for the security of his facilities and equipment. The OWNER will not take responsibility for missing or damaged equipment, tools, or personal belongings of the CONTRACTOR. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) IOr IX61-WDOWK13,I Bobcat Ridge Access Road 01140-1 Contractor's Use of Premises Improvements June 2006 3.04 INITIAL BACKFILL A. Pipe with a pressure rating of less than 50 psi shall be filled with water prior to placement of backfill materials and maintained near the design working pressure during the backfilling operations. The initial backfill material shall be soil or sand that is free from rocks, gravels, frozen materials larger than 1 inch or earth clods greater than 2 inches in diameter. This may be the on site trench excavated materials as long as any unsuitable materials are removed. The initial backfill materials shall be placed in a manner as not to displace, deform or damage the pipe. B. When backfilling is done by hand or mechanical means the initial fill shall be compacted firmly around and above the pipe to achieve a soil density equal or greater than the density of the undisturbed side walls of the trench. The thickness of individual lifts prior to compaction shall not exceed 6 inches. C. When water packing is used, the pipe shall be filled with water. The initial backfill, before wetting, shall be of sufficient depth to ensure complete coverage of the pipe with backfill after consolidation has taken place. Water packing shall be accomplished by adding water to diked reaches of the trench in such quantity as to thoroughly saturate the initial backfill. After the backfill is saturated, the fill shall be consolidated by rodding or with a vibrator. The wetted fill shall be allowed to dry until firm before completing the final backfill. The pipeline shall remain full of water until after the final backfill is placed. 3.05 FINAL BACKFILL A. The final backfill material shall be free of rocks, frozen clods or other debris larger than linch in diameter within 6 inches of the pipe and 6 inches in particle size for the remaining portion of the final backfill unless otherwise specified on the drawings. The material shall be placed and spread in approximately uniform layers so there are no unfilled spaces in the backfill. Rolling equipment shall not be used until a minimum of 18 inches of compacted backfill material has been placed over the top of the pipe and then only on pipe having a wall thickness greater than that of SDR-41. Final backfill may be mounded over the top of the trench above ground level, but in no case shall the final backfill be lower than the natural ground along the top of the trench. B. All special backfilling requirements of the pipe manufacturer shall be followed. 3.06 COVER A. The minimum depth for backfill over the top of the pipe shall be 30 inches. The maximum depth for backfill is 4 feet. B. At low places on the ground surface or at locations where it is shallow to rock, extra fill may be placed over the pipeline to provide the minimum depth of cover. In such cases, the top width of the fill shall be no less than 10 feet and the side slopes no steeper than 6 horizontal to 1 vertical. Bobcat Ridge Access Road 02620-4 Low Pressure Plastic Pipe Improvements June 2006 C. Vertical alignment of pipe shall be uniform and such as to maintain the cover requirements unless otherwise noted on the drawings. If irregular grades are required, thrust blocks, air releases, drains and other appurtenances as needed shall be installed. 3.07 THRUST BLOCKS A. Thrust blocks shall be formed against a solid trench wall. They shall be of the minimum size and materials as specified on the drawings. 3.08 JOINTS AND CONNECTIONS A. All joints and connections shall be constructed to withstand the design working pressure for the pipeline without leakage and shall leave the inside of the pipeline free of any obstruction which could reduce the pipe capacity below design requirements, except that insert fittings for joining PE pipe are permitted. B. All fittings, such as couplers, reducers, bends, tees and endives shall be made of material that is recommended for use with the type of pipe specified and shall be installed in accordance with the recommendations of the pipe manufacturer. Fittings made of steel or other materials susceptible to corrosion shall (1) be wrapped with plastic tape meeting the requirements of AWWA C 209 for Type I or II tape, or (2) coated with coal -tar epoxy paint (Kippers-Bitumastic No. 300-M is an approved off the shelf product), or (3) painted with one coat of urethane primer applied at a rate of 2 to 3 mils thick and two or more coats of gloss or semi -gloss Alkyd Enamel to provide a minimum thickness of 6 mils or (4) coated with epoxy paint in accordance with the Steel Structures Council (SSPC) Paint Specification # 16. C. Pipelines with solvent welded joints shall have expansion -contraction couplers as indicated on the drawings. Couplers shall have a minimum length of 14 inches. D. Solvent for solvent cement joints shall conform to ASTM D 2564 for PVC pipe and fittings, to ASTM D 2235 for Acrylonitrile-Butadiene-Styrene pipe and fittings. E. Rubber gaskets shall conform to ASTM D 3139. END OF SECTION Bobcat Ridge Access Road 02620-5 Low Pressure Plastic Pipe Improvements June 2006 THIS PAGE INTENTIONALLY BLANK. Bobcat Ridge Access Road 02620-6 Low Pressure Plastic Pipe Improvements June 2006 SECTION 02710 AGGREGATE BASE COURSE PART1 GENERAL 1.01 SECTION INCLUDES A. The worked to be performed includes the preparation of the aggregate base course foundation; the production, stockpiling, hauling, placing and compacting aggregate base course. 1.02 RELATED SECTIONS A. Section 02240 — Water Control and Dewatering B. Section 02315 — Excavation and Embankment 1.04 SUBMITTALS A. The CONTRACTOR shall cooperate with the ENGINEER in obtaining and providing samples of all specified materials. The CONTRACTOR shall submit certified laboratory test certificates for all items required in this section. PART PRODUCTS 2.01 MATERIALS A. Aggregates: Aggregates for bases shall be crushed stone, crushed slag, crushed gravel or natural gravel that conforms to the quality requirements of AASHTO M 147 except that the requirements for the ratio for the minus No. 200 sieve fraction to the minus No. 40 sieve fraction shall not apply. The requirements for the Los Angeles wear test shall not apply to Class 1, 2 and 3. Aggregates for bases shall meet the grading requirements as called out in the Drawings. The liquid limit shall be as shown in the table and the plasticity index shall be <_ 6. Bobcat Ridge Access Road 02710-1 Aggregate Base Course Improvements June 2006 2.02 L-1 Note: Gradations: Sieve Designation Percentage by Weight Passing Square Mesh Sieves LL<35 LL<30 Class 1 Class 2 Class 3 Class 4 Class 5 Class 6 Class 7 4 inch --- 100 --- --- --- --- --- 3 inch --- 95 - 100 --- --- --- --- --- 2 1/2 inch 100 --- --- 100 --- --- --- 2 inch 95 - 100 --- --- 100 --- --- --- 1 1 /2 inch --- --- 90 - 100 100 --- --- 1 inch --- --- --- --- 95 - 100 --- 100 3/4 inch --- --- --- 50 - 90 --- 100 --- No. 4 30 - 65 --- --- 30 - 50 30 - 70 30 - 65 --- No. 8 --- --- --- --- 25 - 55 20 - 85 No.200 3-15 3-15 20 max. 3-12 3-15 3-12 5-15 Class 3 materials shall consist of bank or pit run material. EQUIPMENT A. General: Equipment shall be capable of legally performing the work as described in this Specification. Equipment that is inadequate to obtain the results specified shall be replaced or supplemented as required to meet the requirements of this Specification.. Any equipment that is used in an improper manner may be cause for rejection of the work if in the opinion of the ENGINEER the work fails to meet the requirements of this specification. Equipment used for compaction shall be the rolling type, vibratory type, or combination of both types, and shall be of sufficient capacity to meet the compaction requirements herein. PART 3 EXECUTION 3.01 PREPARATION OF FOUNDATION A. The foundation shall be considered to be the finished earth subgrade, subbase course, or base course, as the case may be, upon which any subbase, base or surface course is to be constructed. Preparation of foundation for construction of a subbase, base, or surface course shall consist of the work necessary to restore, correct, strengthen or prepare the foundation to a condition suitable for applying and supporting the intended course. For aggregate base course roads and parking areas, the top six -inches of topsoil shall be stripped within the area to be aggregate surfaced. Following stripping of the Bobcat Ridge Access Road 02710-2 Aggregate Base Course Improvements June 2006 topsoil, the upper 12 inches of the subgrade shall be scarified and compacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). On - site material may be used as accepted by the ENGINEER, for compacted fill for the aggregate base course. Fill shall be placed within 2% of optimum moisture content and compacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). Aggregate base course used as a foundation for pavements shall be placed on the subgrade within two percent of optimum moisture and compacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). The top six inches of topsoil shall be stripped within the area to be aggregate surfaced. Following stripping of the topsoil, the upper 12 inches of the subgrade shall be scarified and compacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). On -site material may be used, as accepted by the ENGINEER, for compacted fill for the aggregate base course. Fill shall be placed within 2% of optimum moisture content and compacted to a minimum of 95% of the Maximum Standard Proctor Density (ASTM D698). Deviations in aggregate base course under pavements of more than 1/4 inch in 10 feet, measured with a 10-foot straight edge, shall be corrected prior to pavement construction. The foundation shall be prepared and constructed such that it will have a uniform density throughout. It shall be brought to the required alignment and cross section with equipment and methods adapted for the purpose. Upon completion of the shaping and compacting operations, the foundation shall be smooth, at the required density, and at the proper elevation and contour to receive the aggregate base course. After the specified compaction has been obtained, the subgrade under the curb, gutter, sidewalk and pavement shall be proof -rolled with a heavily loaded rubber tire roller, fully loaded water truck, or other approved equipment. Those areas which produce a rut depth of over '/z inch or which crack the subgrade after pumping and rebounding shall be ripped, scarified, wetted or dried if necessary, and recompacted to the requirements for density and moisture at the CONTRACTOR'S expense. Where unsuitable material is encountered, the ENGINEER may require the CONTRACTOR to remove the unsuitable materials and backfill to the finished grade with approved material. The completed subgrade shall be proof -rolled again after placement of approved material. Unless otherwise provided, all holes, ruts and other depressions in the foundation shall be filled with materials similar to those existing in the foundation. High places shall be excavated and removed to the required lines, grade and section. Base course material shall not be placed on a foundation that is soft, spongy, or one that is covered by ice or snow. Base course shall not be placed on a dry or dusty foundation where the existing condition would cause rapid dissipation of moisture from the base course material and hinder or preclude its proper compaction. Dry foundations shall have water applied and reworked and compacted as necessary. The ENGINEER shall direct the CONTRACTOR to make minor adjustments in the finish grade from that shown in the Drawings as may be necessary or desirable to maintain the characteristics of a stabilized foundation by minimizing the amount of cutting into or filling. Bobcat Ridge Access Road 02710-3 Aggregate Base Course Improvements June 2006 3.02 EARTH SUBGRADE A. When the foundation is an earth subgrade it shall be prepared by removing all vegetation, excavating and removing materials, filling depressions, scarifying, shaping, smoothing and compacting to meet the required grade, section and density. Stones over six inches in greatest dimension shall be removed. 3.03 PLACEMENT A. The aggregate base course shall be constructed to the width and section shown in the Drawings. If the required compacted depth of base coarse exceeds six inches, the base shall be constructed in two or more layers of approximate equal thickness. The maximum compacted thickness of any one layer shall not exceed six inches. Each layer shall be constructed as far in advance of the succeeding layer as the ENGINEER may direct. The work shall, in general, proceed from the point on the project nearest the point of supply of the aggregate in order that the hauling equipment may travel over the previously placed material, and the hauling equipment shall be routed as uniformly as possible over all portions of the previously constructed courses or layers of the base course. The material shall be deposited on the soil foundation, or previously placed layer in a manner to minimize segregation and to facilitate spreading to a uniform layer of the required section. In the event that blending of materials is necessary to provide required gradation and properties of the material, and is done in the roadway, the same shall be accomplished by mixing the aggregate and blending material by means of blade graders, discs, harrows or other equipment to effect a uniform distribution and gradation throughout the finished mixture. Excessive mixing and grading that will cause segregation between the coarse and fine materials is prohibited. 3.04 COMPACTION A. After a layer or course has been placed and spread to the required thickness, width and contour, it shall be compacted. If the material is too dry to readily attain the required density, it shall be uniformly moistened to the degree necessary during compaction operations for proper compaction. B. Compaction of each layer shall continue until the required density of Section 3.01 is reached. The surface of each layer shall be maintained during compaction operations in such a manner that a uniform texture is produced and aggregates firmly keyed. All areas where proper compaction is not obtainable due to segregation of materials, excess fines, or other deficiencies in the aggregate, shall be reworked as necessary or the material removed and replaced with aggregates that will meet this specification. The surface of each layer shall be kept true and smooth at all times. 3.05 MIXING A. General: Unless otherwise specified, the CONTRACTOR shall mix the aggregate by any one of the three following methods. Bobcat Ridge Access Road 02710-4 Aggregate Base Course Improvements June 2006 1. Stationary Plant Method: Aggregate base course and water shall be mixed in an approved mixer. After mixing the aggregate shall be transported to the project site while it contains the proper moisture content and shall be placed on the roadbed by means of an approved spreader. 2. Travel Plant Method After the material for each layer has been placed through an aggregate spreader or windrow sizing device, it shall be uniformly mixed by a traveling mixing plant. 3. Road Mix Method After material for each layer has been placed, the materials shall be mixed while at an optimum moisture content by motor graders or other approved equipment until the mixture is uniform throughout. 3.06 SHOULDER CONSTRUCTION A. Shoulders shall be constructed with base course material to conform to the elevation and section shown in the Drawings. No equipment shall be used which by its design or through its manner of operation that will damage the pavement or curbs. Insofar as practicable, the base course material shall be placed directly on the shoulder area. Materials that are deposited outside the shoulder area, if not contaminated, shall be recovered and placed within the required limits. The CONTRACTOR will not be compensated for materials not recovered as determined by the ENGINEER. Materials shall not be deposited on the pavement or surfacing during placing unless specifically permitted by the ENGINEER. The base course material as placed shall be spread and compacted to the required density in layers not exceeding six inches in compacted thickness. Any material inadvertently placed on the pavement shall be broomed from the pavement. The result shall not effect a change in the gradation of the shoulder material. END OF SECTION Bobcat Ridge Access Road 02710-5 Aggregate Base Course Improvements June 2006 PAGE INTENTIONALLY LEFT BLANK. Bobcat Ridge Access Road 02710-6 Aggregate Base Course Improvements June 2006 SECTION 02740 FLEXIBLE PAVEMENT PART1 GENERAL 1.01 SECTION INCLUDES A. Hot Bituminous Pavement — This shall consist of constructing one or more courses of HBP Grading S & SG over existing pavement or subgrade surfaces prepared by the CONTRACTOR. This section covers paving of all new and existing asphalt surfaces. Existing pavement is to be replaced with similar material as herein set forth. B. Asphalt Patching — HBP Grading S & SG shall be used in locations as directed by the ENGINEER. These quantities will be restricted to small areas which require hand placement methods and conventional paving equipment cannot be utilized. 1.02 RELATED SECTIONS A. Section 02315 — Excavation and Embankment B. Section 02710 — Aggregate Base Course 1.03 QUALITY ASSURANCE A. Test samples will be taken in the field by the OWNER's independent testing service. Mix designs and material samples are to be submitted for review at least 4 weeks prior to material placement. All sampling and testing shall be done in accordance with the latest methods of AASHTO, unless otherwise specified. B. When placing the asphalt trench patch, saw cutting of the existing asphalt will not be permitted within the wheel path of a travel lane. All asphalt patches shall conform to the specifications outlined in the City of Fort Collins Design and Construction Standards for Streets of Public Right-of-way, "Construction Details" section. PART PRODUCTS 2.01 MATERIALS A. Laboratory Mix Design — Grading S & SG - The mix designs shall be prepared by an independent laboratory acceptable to the ENGINEER and shall be submitted by the CONTRACTOR to the ENGINEER for approval a minimum on one (1) month prior to the beginning of paving for this project. The criteria for the mix design shall be determined by the City of Fort Collins Streets Department. Designed according to the most recent set of SUPERPAVE Specifications available. A request made in writing by the CONTRACTOR for changes in the job mix formula will be considered by the ENGINEER. Bobcat Ridge Access Road 02740-1 Flexible Pavement Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK. Bobcat Ridge Access Road 01140-2 Contractor's Use of Premises Improvements June 2006 The CONTRACTOR shall prepare a quality control plan outlining the steps taken to minimize segregation of HBP. This plan shall be submitted to the ENGINEER and approved prior to beginning the paving operations. When the ENGINEER determines that segregation is unacceptable, the paving shall stop and the cause of segregation shall be corrected before paving operations will be allowed to resume. Reclaimed materials will not be allowed in Hot Bituminous Pavement (HBP). A maximum of 20% reclaimed material will be allowed for HBP Grading SG. The CONTRACTOR shall construct the work such that all roadway pavement placed prior to the time paving operations end for the year, shall be completed to the full thickness required by the Contract Documents. The CONTRACTOR'S Progress Schedule shall show the methods to be used to comply with this requirement. The design mix for Grading S, SX, and SG shall conform to the following: Air Voids, percent at: N (initial) N (design) N (maximum) Lab Compaction (Revolutions): N (initial) (a) N (design) (b) N (maximum) (a) Stability, minimum (a) (for information) Aggregate Retained on the 4.75 mm (No. 4) Sieve with at least two Mechanically Induced Fractured Faces, % minimum Accelerated Moisture Susceptibility Tensile Strength Ratio (Lottman), minimum TABLE 403-1 CPL 5115 > 11.0 > 11.0 > 11.0 3.0-5.0 3.0-5.0 3.0-5.0 > 2.0 > 2.0 > 2.0 CPL 5115 8 8 (a) 100 100 (b) 158 158 (a) CPL 5106 42 42 (a) CP 45 60 60 60 CPL 5109 80 80 80 Method B Minimum Dry Split Tensile Strength, kPa (psi) CPL 5109 Method B 205 (30) 205 (30) 205 (30) Grade of Asphalt Cement PG 64-22 PG 64-22 PG 64-22 Top Layer Grade of Asphalt Cement Layers PG 64-22 PG 64-22 PG 64-22 Below Top Voids in the Mineral Aggregate CP 48 14.0 12.0 (a) (VMA) % minimum (a) Voids Filled with Asphalt (VFA) % AI MS-2 65 - 75 65 — 75 (a) (a) Bobcat Ridge Access Road 02740-2 Flexible Pavement Improvements June 2006 (a) Current CDOT Design Criteria (b) Residential 50, Collector 75, Arterial 100 Note: AIMS-2 = Asphalt Institute Manual Series 2 Note: The current version of CPL 5115 is available from the Region Materials Engineer. Note: Mixes with gradations having less than 40% passing the 4.75 nun (No. 4) sieve shall be approached with caution because of constructability problems. Subsection 403.03 is revised to include the following: Regardless of the delivery temperature, the mixture shall not be placed for use on the roadway at a temperature lower than 225°F. Emulsified Asphalt for tack coat shall be Grade CSS-lh. The tack coat shall consist of a 1:1 dilution (one (1) part emulsified asphalt to one (1) part water). The application rate for tack coat shall be approximately 0.1 gallons per square yard. The existing pavement shall be broomed and cleaned to be free of dirt, water, vegetation and other deleterious matter immediately prior to commencing the paving operation. Edges of the area to be patched shall be sawcut vertically, and perpendicular or parallel to the roadway, as directed by the ENGINEER. Tack coat shall be placed against clean, vertical edges on all sides of the area to be patched. Hot Bituminous Pavement Grading S and SX shall be placed in equal lifts not exceeding three (3) inches. The minimum lift thickness for Grading SX shall be one (1) inch and Grading S shall be (1 ''/z) inch. HBP Grading SG shall be placed in equal lifts not exceeding four (4) inches and the minimum lift thickness shall be three (3) inches. Overlaying layers of Hot Bituminous Pavement shall not be placed until the lower layer has cooled sufficiently to provide a stable material which will support the equipment without rutting, shoving or moving in any manner. Tack coat shall be placed between all lifts. Load slips shall be consecutively numbered for each day and shall include batch time. 2.02 PAVING PLANT REQUIREMENT A. General Requirements: Uniformity: The plants shall be so designed, coordinated and operated as to produce a mixture within the job mix tolerances as covered in paragraph 2.03C under "Preparation and Composition of the Mixture." 2. Equipment for Preparation of Asphalt: Tanks for storage of asphalt shall be capable of heating the material, under effective and positive control at all times, to temperature requirements set forth in the Specifications. Heating shall be accomplished by steam coils, electricity, or other means such that no flame shall come in contact with the heating tank. A circulating system for the asphalt shall be provided of adequate size to ensure the property and continuous circulation between storage tank and mixer during the entire operating period. All pipelines and fittings shall be steam jacketed or other properly insulated to prevent heat loss. Storage tank capacity shall be sufficient for at least one day's run. Bobcat Ridge Access Road 02740-3 Flexible Pavement Improvements June 2006 3. Dryer: A rotary dryer of any satisfactory design for drying and heating the mineral aggregates shall be provided. The dryer shall be capable of drying and heating the mineral aggregate to the temperature requirements set forth in the Specifications. 4. Screens: Plant screens, capable of screening all aggregates to the size required for proportioning, and having norinal capacities slightly in excess of the full capacity of the mixer, shall be provided. The mesh of the screens shall be approved by the ENGINEER before paving operations. 5. Bins: The plant shall include a minimum of 3 dry aggregate storage bins with the total capacity of not less than 3 times the dead load capacity of the mixer. Each bin shall be provided with an overflow pipe that shall be of such size and at such locations as to prevent any backing up of material into other bins. Each bin shall have a suitable convenient means for sampling. The sampling openings shall be subject to the approval of the ENGINEER. 6. Thermometric Equipment: An armored thermometer reading from 200OF to 500OF shall be fixed in the asphalt feed line at a suitable location from the discharge valve at the mixer unit. The plant shall be further equipped with an approved dial scale mercury actuated thermometer, an electric pyrometer, or other approved thermometric instrument so placed at the discharge chute of the dryer as to register automatically or indicate the temperature of the heated aggregate. 7. Collectors: When plants are located in any vicinity where dust may be objectionable, or when dust interferes with the efficient operation of the plant, proper housing, mixer covers, dust collecting systems shall be installed. Provision shall be made to waste the material so collected or to return it uniformly to the mixture as the ENGINEER may direct. 8. Safety Equipment: Adequate and safe stairways to the mixer platform and guarded ladders to other plant units shall be placed at all points required for accessibility to all plant operations. All gears, pulleys, chains, sprockets, and other dangerous moving parts shall be thoroughly guarded and protected. Ample and unobstructed passage shall be maintained at all times in and around the truck loading space. This space shall be kept free from drippings from the mixing platform. B. Special Requirements of Batch Plants: Plant Scale: Scales for any weight box or hopper may be either of the beam or springless dial type and shall be a standard make and design, sensitive to '/z of 1% of the maximum load that may be required. When of the beam type, there shall be a separate beam with telltale indicator for each size aggregate and a tare beam for balancing the hopper. 2. Control of Mixing Time: The plant shall be equipped with an approved means to govern the time of mixing and to maintain it. 3. Weight Box or Hopper: The equipment shall include a means for accurately weighing each bin size to hold a full batch without hand raking or running Bobcat Ridge Access Road 02740-4 Flexible Pavement Improvements June 2006 over. The weight box or hopper shall be supported on fulcrums and knife edges so constructed that they will not be easily thrown out of alignment or adjustment. Gates on both bins and hopper shall be so constructed as to prevent leakage when they are closed. 4. Asphalt Bucket: The asphalt bucket which is used for weighing the asphalt cement shall have sufficient capacity to hold not less than 10% of the weight of aggregate required for one batch. It shall be steam jacketed or equipped with properly insulated electric heat units and shall be suspended on dial scales or beam scales equipped with a telltale indicator so that the tare weight of asphalt cement can be measured accurately to within 2% above or below the weight required. The bucket shall be so arranged that it will deliver the molten asphalt cement in a thin uniform sheet or in multiple streams the full width of the mixer. 5. Mixer Unit: The plant shall include a batch mixer of an approved twin pugmill type or rotary drum type and shall be capable of producing a uniform mixture within the job mix tolerances fixed by these Specifications. It shall have a batch capacity of not less than 2,000 pounds. If of the pugmill type, worn or improper pugmill paddles will not be permitted. A mechanical batch counter shall be installed and shall be so designed as to register upon only the actuation of the asphalt bucket release and to preclude the register of any material through the operation of pulling bins. C. Special Requirements for Continuous Mixing Plants: Gradation Control Unit: The plant shall include a means of accurately proportioning each bin size of aggregate either by weighing or by volumetric measurement. When gradation control is by volume, the unit shall have an accurately controlled individual gate to form an orifice for volumetrically measuring the material drawn from each respective bin compartment. Indicators shall be provided on each gate to show the gate opening in inches. 2. Weight Calibration or Aggregate Feed: The plant shall include a means for calibration of gate openings by means of weight test samples. The materials fed out of the bins through individual orifices shall be bypassed to a suitable test box, each compartment material confined in a separate box section. The plant shall be equipped to handle conveniently such test samples weighting up to 800 pounds and to weigh them on accurate scales. 3. Synchronization of Aggregate and Asphalt Feed: Satisfactory means shall be provided to afford positive interlocking control between the flow of aggregate from the bins and the flow of asphalt from the meter or other proportioning sources. This control shall be accomplished by interlocking mechanical means or any positive method under the control of the ENGINEER. 4. Mixer Unit for Continuous Method: The plant shall include a continuous mixer of an approved twin pugmill type, and shall be capable of producing a uniform mixture within the job mix tolerance fixed by these Specifications. Bobcat Ridge Access Road 02740-5 Flexible Pavement hnprovements June 2006 The paddles shall be of a type adjustable for angular position on the shafts and reversible to retard the flow of the mix. The mixer shall carry a manufacturer's plate giving the net volumetric contents of the mixer at the several heights inscribed on a permanent gauge and also giving the rate of feed of aggregate per minute at plant operating speed. Unless otherwise required, determination of mixing time shall be by weight methods under the following formula. The weights shall be determined for the job by tests made by the ENGINEER. Mixing time in seconds = Pugmill dead capacity in pounds Pugmill output in pounds/seconds The mixing time shall be approved by the ENGINEER. 2.03 PREPARATION OF MATERIAL A. Preparation of Asphalt Cement: The asphalt cement shall be heated at the paving plant to a temperature not exceeding 325T. The penetration of the asphalt cement shall be maintained within the limits of penetration specified through the period of us. B. Preparation of Mineral Aggregates: The mineral aggregates shall be dried and heated at the paving plant so that when delivered to the mixer, they shall be at as low a temperature as is consistent with proper mixing and laying, and in no case to exceed 350°F. They may be fed simultaneously into the same drier but in all cases, immediately after heating, they shall be screened into three or more bins. The screen sizes shall be approved by the ENGINEER prior to the start of construction. C. Preparation and Composition of the Mixture: Each size of hot aggregate, the mineral filler and the asphalt cement shall be measured separately and accurately to the proportions in which they are to be mixed. After the hot aggregate and mineral filler have been charged into the mixer and thoroughly mixed as directed by the ENGINEER, the asphalt cement shall be added and the mixing continued for a period of at least 20 seconds, or longer if necessary, to produce a homogeneous mixture, in which all particles of the mineral aggregates are coated uniformly. D. Paving Plant Inspection: For the verification of weights or proportions and character of materials and determination of temperatures used in the preparation of the mixture, the ENGINEER or his authorized representative shall have access at any time to all parts of the paving plant. PART 3 EXECUTION 3.01 SURFACE PREPARATION A. All final pavement cuts shall be made in straight lines using saw cut. Initial pavement cuts may be made using wheel cut or other suitable method. B. Prior to placing the prime coat, the base course shall be thoroughly cleaned. Loose material shall be removed from the existing surface as directed by the ENGINEER. Bobcat Ridge Access Road 02740-6 Flexible Pavement Improvements June 2006 3.02 PRIME COAT A. All previously prepared bases or existing surface shall be primed with a cationic emulsified asphalt in accordance with the requirements of these Specifications or as directed by the ENGINEER. The prime coat shall be placed by means of an approved pressure distributor. Before application, the asphaltic oil shall be heated as directed by the ENGINEER. However, it shall not be heated to more than 180°F. In general, the rate of application shall be from 0.25 to 0.35 gallons per square yard as directed by the ENGINEER. The prime coat shall be carefully applied, particularly around curbs and sidewalks. If excessive amounts of curb, sidewalks, or other structures are sprayed with asphaltic oil, they shall be cleaned as directed by the ENGINEER at the CONTRACTOR's expense. All vertical contact faces shall be primed by painting with cationic emulsified asphaltic oil. 3.03 ASPHALTIC CONCRETE SURFACE A. Transportation of Mixture: The mixture shall be transported from the paving plant to the work in vehicles equipped with tight metal compartments previously cleaned of all foreign materials. When directed by the ENGINEER, the compartments shall be sufficiently insulated and each load shall be covered with canvas or other suitable materials of sufficient size to protect it from weather conditions. The inside surface of all vehicle compartments used for hauling mixture must be lightly lubricated with a tin oil or soap solution just before loading, but excess lubricant will not be permitted. No load shall be sent out so late in the day as to interfere with spreading and compacting the mixture during daylight unless artificial light satisfactory to the ENGINEER, is provided. B. General Conditions: The mixture shall be laid only when the base is dry and only when weather conditions are suitable. The mixture shall be laid when atmospheric temperatures are consistent with the placement temperature limitations as outlined on page 02740-10. Asphalt shall not be placed when frost exists in the subgrade. Any material laid shall be rolled with pneumatic rollers in addition to the specified rolling, as directed by the ENGINEER. C. Placing Asphalt Mixture: If traffic is allowed to use the prepared subgrade or sub- base, the subgrade or sub -base shall be checked and corrected as needed immediately ahead of placing bituminous materials. Prior to placement of the bituminous surface, the base shall be cleaned of all dirt or other foreign matter. When the new pavement abuts the old pavement, the CONTRACTOR shall cut the old pavement as directed by the ENGINEER and paint the edge of the pavement with a tack coat. Bobcat Ridge Access Road 02740-7 Flexible Pavement Improvements June 2006 PLACEMENT TEMPERATURE LIMITATIONS Top Layer of The Completed Pavement Min. Placement Air Temp. Layers Below the Top Laver of Completed Pavement Min. Placement Air Temp Compacted Mix Temp. Mix Temp Compacted Mix Temp. Mix Temp. Thickness Over 234 F 200-234 F Thickness over 234 F 200-234 F Under 1" 60OF 70OF Under 2" 40OF 50OF 1"-2'/2" 50OF 550F 2-3" 30OF 40OF Over 2 %:" 40OF 45OF 3 '/-4" 250F 30OF Over 4" 20OF 20OF The asphaltic pavement shall be placed only when the base is stable and weather conditions are suitable. The asphaltic pavement shall have a density of ninety-five percent (95%) of a representative laboratory compacted specimen by the Hveem method as tested in accordance with ASTM Method 2950-B2 and ASTM D 2726-83. While the surface is being compacted and finished, the CONTRACTOR shall carefully trim the outside edges of the pavement to the proper alignment. Unless otherwise permitted by the ENGINEER, the mixture shall be spread by means of a mechanical self -powered paver, capable of spreading the mixture true to the line, grade, and crown set by the ENGINEER. Pavers shall be equipped with hoppers and distributing screws of the reversing type to place the mixture evenly in front of adjustable screeds. The mixture shall be dumped in the center of the hoppers and care exercised to avoid overloading and spilling over of the mixture upon the base. Pavers shall operate when laying mixtures at such speed between 10 feet and 20 feet per minute, as may be decided by the ENGINEER. Pavers shall be equipped with a quick and efficient steering device and shall have forward and reverse speeds of not less than 100 feet per minute. Unless operating on fixed side forms, pavers shall employ mechanical devices such as equalizing runners, straightedge runners, evener arms, or other compensating devices to adjust the grade and confine the edges of the mixture to true lines within the use of stationary side forms. The pavers shall be capable of spreading the mixtures, without segregation, in thickness of from inch to 3 inches, to a maximum width of 10 feet in increments of 1 foot or less and to a minimum width of 8 feet. They shall be equipped with blending or joint leveling devices for smoothing and adjusting all longitudinal joints between adjacent strips of courses of the same thickness. When asphalt concrete pavement thickness in excess of 2 inches is called for, they shall be laid in separate courses of not less than 1 inch or more than 2 inches or as directed by the ENGINEER. Bobcat Ridge Access Road 02740-8 Flexible Pavement Improvements June 2006 The term "screed" includes a "strike -oft' device operating by cutting, crawling, or other practical action which is effective on the mixture at a workable temperature without tearing, shoving, or gouging and which produces a finished surface of the evenness and texture specified. The screed shall be adjustable as to level and shall have an indicating level attached. Longitudinal and transverse joints shall be made in a careful manner. Well bonded and sealed joints are required. If necessary to obtain this result, joints shall be painted with cationic emulsified asphaltic cement. In making the joint along any adjoining edges such as curb, gutter, or an adjoining pavement and after the hot mixture is placed by the finished machine, just enough of the hot material shall be carried back to fill any space left open. This joint shall be properly "set" up with the back of rake at proper height and level to receive the maximum compression under rolling. The work of "setting up" this joint shall be performed always by competent workmen who are capable of making correct, clean, and neat joints. Immediately after any course is screeded, and before roller compaction is started, the surface shall be checked, any inequalities adjusted, all fat, sandy accumulations from the screed removed by a rake or hoe, and all fat spots in any course removed and replaced with satisfactory material. Irregularities in alignment and grade along the outside edge shall also be corrected by the addition or removal of mixture before the edge is rolled. In narrow, deep, or irregular sections, intersections, turnouts, or driveways where it is impractical to spread and finish the mixtures by machine methods, the CONTRACTOR may used approved spreading equipment or acceptable hand methods as directed by the ENGINEER. When the mixture is to be spread by hand, upon arrival on the work it shall be dumped upon a steel dump board outside the area on which it is to be spread. Immediately thereafter it shall be distributed into place by means of hot shovels and spread with hot rakes in a loose layer of uniform density and correct depth. Tines of the rakes shall not be less than'h inch longer than the loose depth of the mixture, and spaces between tines shall not be less than the maximum diameter of aggregate particle except that in no case should the spaces be less than 1 inch. Loads shall not be dumped any faster than can be properly handled by the shovelers. The shovelers shall not distribute the dumped load faster than it can be properly handled by the rakers. The rakers will not be permitted to stand in the hot mixture while raking it, except where necessary to correct errors in the first raking. The raking must be carefully and skillfully done in such a manner that after the first passage of the roller over the raked mixture, a minimum amount of back patching will be required. Placing mixtures shall be as continuous as possible and the roller shall pass over the unprotected edge of the freshly laid mixture only when the laying of this course is to be discontinued for such intervals of time as to permit the mixture to become chilled. D. Joints: Joints between old and new pavements, or between successive days' work, shall be carefully made in such a manner as to insure a thorough and continuous bond Bobcat Ridge Access Road 02740-9 Flexible Pavement Improvements June 2006 between the old and new surfaces. The edge of the previously laid course shall be cut back to its full depth so as to expose a fresh surface, after which the hot surface mixture shall be placed in contact with it and raked to a proper depth and grade. Hot smoothers or tampers shall be carefully used in such a manner as to heat up the old pavement sufficiently (without burning it) to insure a proper bond. Before placing mixture against them, all contact surfaces of curbs, gutters, headers, manholes, etc., shall be painted with a thin uniform coating of cationic emulsified asphaltic cement. E. Compaction of the Mixture: After spreading, the mixture shall be thoroughly and uniformly compressed by a power -driven roller or rollers, weighing not less than 8 tons, as soon after being spread as it will bear the roller without undue displacement. Delays in rolling freshly spread mixture will not be tolerated. Rolling shall start longitudinally at the sides and shall proceed toward the center of the pavement overlapping on successive trips by at least '/z the width of a rear wheel. Alternate trips of the roller shall be of slightly different lengths. If the width of the pavement permits, it shall, in addition, be rolled at right angles to the center line. The speed of the roller shall not exceed 3 miles per hour and shall, at all times, be slow enough to avoid displacements of the hot mixture, and any displacement occurring as a result of reversing the direction of the roller, or from any other cause, shall at once be corrected by the use of rakes and of fresh mixture where required. Rolling shall proceed continuously until all roller marks are eliminated. To prevent adhesion of the mixture to the roller, the wheels shall be kept properly moistened, but excess water will not be permitted. The rollers shall be in good condition, capable of reversing without back -lash and shall weight not less than 200 pounds to the inch of tread. They shall be operated by competent and experienced rollermen and must be kept in continuous operation as nearly as practicable in such a manner that all parts of the pavements shall receive substantially equal compression. Along curbs, headers, manholes, and similar structures, and all places not accessible to the roller, thorough compactions must be secured by means of hot tampers and at all contacts of this character, the joints between these structures and the surface mixture must be effectively sealed. The course, after final compaction, shall conform to the following requirements: It shall be smooth and true to the established crown and grade. It shall have the average thickness specified and shall at no point vary more than '/a -inch from the thickness required by the OWNER or the Contract Documents. Any low or defective places shall immediately be remedied by cutting out the course at such spots and replacing it with fresh, hot mixture which shall be immediately compacted to conform with the surrounding area and shall be free from depressions exceeding '/- inch as measured with a 10-foot straightedge paralleling the centerline of the roadway. After final compaction, the finished surface course shall at no point have a density less than 95% of the maximum density possible to be obtained in a voidless pavement composed of the same materials in like proportions. Density shall be determined from specimens cut from the finished pavement as directed by the ENGINEER. Bobcat Ridge Access Road 02740-10 Flexible Pavement Improvements June 2006 3.04 ASPHALT PATCHING A. Grading SG shall be placed in the bottom of the patches and shall be left one and one-half (1/2) to two (2) inches below the existing street surface to allow the patch to be "topped" with a surface course material. The "topping" material shall be Hot Bituminous Pavement Grading SX for residential streets, and Grading S for arterials and collectors. Hot Bituminous Pavement used for "topping" material will be measured and paid for at the Contract Unit Price for Patching. In locations where concrete repairs take place in an area of a large patch or in grind areas and the grind operation does not immediately follow the concrete repair (three (3) days), the CONTRACTOR shall remove no more than six (6) inches of pavement. The pavement areas shall be temporarily patched with a minimum of two (2) inches of asphalt. Regardless of the delivery temperature, the mixture shall not be placed for use on the roadway at a temperature lower than 2250F. 3.05 PAVING FABRIC A. This work shall consist of placing Geotextile Paving Fabric as manufactured by Phillips Fibers Corporation, Hoechst Fibers Industries, Amoco Fabrics Company, or an approved equal in designated areas in substantial compliance with the Drawings, Specifications and as directed by the ENGINEER. B. Materials Geotextile Paving Fabric shall be a non -woven, needle -punched pavement reinforcing fabric which conforms to the following properties: Grab Strength, either 90 lbs. direction, minimum (ASTM D-4632) Elongation, either direction, 50 percent minimum (ASTM D-4632) Burst Strength, minimum 185 PSI (ASTM D-3786) Weight, minimum 3.6 oz./sq. yd. Asphalt Retention, minimum 0.2 gal./sq. yd. (TF25 #8) Melting Point, minimum 3000 Fahrenheit (ASTM D-276) The tack coat to be applied to the road surface and/or to the Geotextile Paving Fabric shall meet the following requirements: Bobcat Ridge Access Road 02740-11 Flexible Pavement Improvements June 2006 SECTION 01145 SPECIAL PROJECT PROCEDURES PART1 GENERAL 1.01 SECTION INCLUDES A. General construction requirements and special considerations relating to the elements of construction of the Bobcat Access Ridge Road Improvements. Specific descriptions of the work are provided for the following sections of the project: The demolition of the existing steel flume and wooden supporting structure PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION 3.01 SALVAGE OF PORTIONS OF THE EXISTING STEEL FLUME A. After the demolition of the existing steel flume and supporting wooden structure, the CONTRACTOR shall retain the come -along, chains, cables, girder bar, and the metal piping. CONTRACTOR shall contact the Chance family at (970) 667-1173 to collect these materials from the site. END OF SECTION Bobcat Ridge Access Road 01145-1 Special Project Procedures Improvements June 2006 Asphalt Cement AC-20 Emulsified and/or Cutback Asphalt shall not be used as tack coat for Geotextile Paving Fabric. C. Construction Requirements Surface preparation: The pavement to be repaired shall be cleaned and free of dirt, dust, water and vegetation. Cracks shall be cleaned and filled in accordance with these Specifications. If the crack filling materials contain volatiles, adequate curing time must be allowed prior to placement of the fabric. The pavement must be cleared of all sharp or angular protrusions. Application of Tack Coat: The tack coat shall be applied at a rate in accordance with the manufacturer's specifications (approximately 0.25 gal./sq. yd). Application must be by a distributor. Temperature of the tack coat must be sufficiently high to permit a uniform spray pattern. The maximum asphalt temperature shall be 3000F. Geotextile Pavine Fabric Placement: The Geotextile Paving Fabric shall be placed into the tack coat with a minimum of wrinkles. If Geotextile Paving Fabric folds greater than one inch (1") occur, the Geotextile Paving Fabric shall be slit and allowed to lie flat. Additional tack coat shall be placed as required to insure fabric bonding. If Geotextile Paving Fabric is placed adjacent to patched sections of roadway, the fabric shall overlap said patched section a minimum of 12 inches. All joints shall overlap adjacent fabric approximately 2-6 inches. Transverse joints of the Geotextile Paving Fabric shall be shingled in the direction of the paving to prevent edge pickup by the paver. Additional tack coat shall be uniformly applied to the joints and overlaps to insure bonding. It shall be the CONTRACTOR's responsibility to maintain the Geotextile Paving Fabric until the overlay is complete. If the Geotextile Paving Fabric begins to be picked up, the CONTRACTOR shall immediately broadcast sand or hot mix asphalt over the area or "skin" the Geotextile Paving Fabric with Hot Bituminous Pavement SC Type 1 or 2. Excess sand or hot mix shall be removed before paving. Sand used for this purpose will not be measured and paid for separately under the terms of this contract. Geotextile Paving Fabric shall be clean, dry and sufficiently bonded to the tack coat prior to commencing the paving operations. Paving operations shall be completed the same day as the Geotextile Paving Fabric placement. 3.06 MANHOLE FRAMES AND VALVE BOXES A. Manhole frames and water valve vaults can be completed after paving operation by using "plates." Bobcat Ridge Access Road 02740-12 Flexible Pavement Improvements June 2006 B. Foreign matter which is introduced into manholes and valve vaults shall be removed immediately to provide free access to the facilities. C. Valve vaults and manhole rings shall be straight and properly aligned. Adjustments to be made with concrete rings and mortar only (maximum tolerance is ''/<"). Valve boxes shall be inspected by placing a valve key on the operating nut to assure a proper alignment. END OF SECTION Bobcat Ridge Access Road 02740-13 Flexible Pavement Improvements June 2006 PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road 02740-14 Flexible Pavement Improvements June 2006 SECTION 02920 LAWNS AND GRASSES PART1 GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. 1.02 SUMMARY A. This Section includes the following: 1. Seeding. B. Related Sections include the following: 1. Division 2 Sections 02315 and 02320 for topsoil stripping, stockpiling, excavation, filling and backfilling, and rough grading. 1.03 DEFINITIONS A. Finish Grade: Elevation of finished surface of planting soil. B. Manufactured Soil: Soil produced off -site by homogeneously blending mineral soils or sand with stabilized organic soil amendments to produce topsoil or planting soil. C. Planting Soil: Native or imported topsoil, manufactured topsoil, or surface soil modified to become topsoil; mixed with soil amendments. D. Subgrade: Surface or elevation of subsoil remaining after completing excavation, or top surface of a fill or backfill immediately beneath planting soil. 1.04 SUBMITTALS A. Product Data: For each type of product indicated. B. Certification of Grass Seed: From seed vendor for each grass -seed monostand or mixture stating the botanical and common name and percentage by weight of each species and variety, and percentage of purity, germination, and weed seed. Include the year of production and date of packaging. C. Product Certificates: For soil amendments and fertilizers, signed by product manufacturer. D. Qualification Data: For landscape Installer. E. Material Test Reports: For existing surface soil and imported topsoil. Bobcat Ridge Access Road 02920-1 Lawns and Grasses Improvements June 2006 1.05 QUALITY ASSURANCE A. Installer Qualifications: A qualified landscape installer whose work has resulted in successful seed establishment. 1. Installer's Field Supervision: Require Installer to maintain an experienced full- time supervisor on Project site when planting is in progress. B. Topsoil Analysis: Furnish soil analysis by a qualified soil -testing laboratory stating percentages of organic matter; gradation of sand, silt, and clay content; cation exchange capacity; deleterious material; pH; and mineral and plant -nutrient content of topsoil. 1. Report suitability of topsoil for seed growth. State recommended quantities of nitrogen, phosphorus, and potash nutrients and soil amendments to be added to produce a satisfactory topsoil. C. Preinstallation Conference: Conduct conference at Project site to comply with requirements in Division 1 Section 01310. 1.06 DELIVERY, STORAGE, AND HANDLING A. Seed: Deliver seed in original sealed, labeled, and undamaged containers. 1.07 SCHEDULING A. Planting Restrictions: Plant during one of the following periods. Coordinate planting periods with maintenance periods to provide required maintenance from date of Substantial Completion. 1. Spring Planting: March 1st to May 30th 2. Fall Planting: August 1st to October 1st B. Weather Limitations: Proceed with planting only when existing and forecasted weather conditions permit. 1.08 NATIVE GRASS MAINTENANCE A. Begin maintenance immediately after each area is planted and continue until acceptable seed is established, but for not less than the following periods: 1. Seeded Areas: 60 days from date of Substantial Completion. a. When full maintenance period has not elapsed before end of planting season, or if Areas is not fully established, continue maintenance during next planting season. B. Maintain and establish grasses by watering, fertilizing, weeding, mowing, trimming, replanting, and other operations. Roll, regrade, and replant bare or eroded areas to produce a uniformly seeded area. Bobcat Ridge Access Road 02920-2 Lawns and Grasses Improvements June 2006 C. Watering: Water grasses with automatic sprinkler system or temporary sprinkler system. 1. Schedule watering to prevent wilting, puddling, erosion, and displacement of seed or mulch. Lay out temporary watering system to avoid walking over muddy or newly planted areas. 2. Water grasses at a minimum rate of 1 inch per week. PART2 PRODUCTS 2.01 SEED A. Grass Seed: Fresh, clean, dry, new -crop seed complying with AOSA's "Journal of Seed Technology; Rules for Testing Seeds" for purity and germination tolerances. B. Seed Species: State -certified seed of grass species, as follows: Dryland Mix: Provide certified grass seed blends or mixes, proportional by weight as follows: SEED MIX FOR BOBCAT RIDGE NATURAL AREA ACCESS ROAD COMMON SCIENTIFIC SEEDS/LBS % IN MIX LBS/PLS/ACRE NAME NAME DRILL SEEDED Western Pascopyrum 110,000 10 3.2 wheatgrass smithii Sideoats grama Bouteloua 190,000 15 2.8 curb endula Blue grama Chondrosum 825,000 15 0.6 gracile Prairie junegrass Koeleria 2,300,000 5 0.1 macrantha Needle-n-thread Hesperostipa 115,000 25 7.6 comata Green Nassella 181,000 20 3.4 needlegrass viridula Six weeks fescue Vul is octo ora 1,800,000 15 0.3 Seed Species: Seed of grass species with not less than 95 percent germination and not more than 0.5 percent weed seed. 2.02 TOPSOIL A. Topsoil: ASTM D 5268, pH range of 5.5 to 7, a minimum of 4 percent organic material content; free of stones 1 inch or larger in any dimension and other extraneous materials harmful to plant growth. Bobcat Ridge Access Road 02920-3 Lawns and Grasses Improvements June 2006 1. Topsoil Source: Reuse surface soil stockpiled on -site. Verify suitability of stockpiled surface soil to produce topsoil. Clean surface soil of roots, plants, sod, stones, clay lumps, and other extraneous materials harmful to plant growth. a. Supplement with imported or manufactured topsoil from off -site sources when quantities are insufficient. Obtain topsoil displaced from naturally well -drained construction or mining sites where topsoil occurs at least 4 inches deep; do not obtain from agricultural land, bogs or marshes. 2.03 ORGANIC SOIL AMENDMENTS A. Compost: Well -composted, stable, and weed -free organic matter, pH range of 5.5 to 8; moisture content 35 to 55 percent by weight; 100 percent passing through 1-inch sieve; soluble salt content of 5 to 10 decisiemens/m; not exceeding 0.5 percent inert contaminants and free of substances toxic to plantings; and as follows: 1. Organic Matter Content: 50 to 60 percent of dry weight. B. Manure: Well -rotted, unleached, stable or cattle manure containing not more than 25 percent by volume of straw, sawdust, or other bedding materials; free of toxic substances, stones, sticks, soil, weed seed, and material harmful to plant growth. 2.04 FERTILIZER Commercial Fertilizer: Commercial -grade complete fertilizer of neutral character, consisting of fast- and slow -release nitrogen, 50 percent derived from natural organic sources of urea formaldehyde, phosphorous, and potassium in the following composition: 2.05 MULCHES A. Straw Mulch: Provide air-dry, clean, mildew- and seed -free, salt hay or threshed straw of wheat, rye, oats, or barley. 2.06 EROSION -CONTROL MATERIALS A. Erosion -Control Blankets: Biodegradable wood excelsior, straw, or coconut -fiber mat enclosed in a photodegradable plastic mesh. Include manufacturer's recommended steel wire staples, 6 inches long. PART 3 EXECUTION 3.01 EXAMINATION A. Examine areas to receive lawns and grass for compliance with requirements and other conditions affecting performance. Proceed with installation only after unsatisfactory conditions have been corrected. 3.02 PREPARATION A. Protect structures, utilities, sidewalks, pavements, and other facilities, trees, shrubs, and plantings from damage caused by planting operations. Bobcat Ridge Access Road 02920-4 Lawns and Grasses Improvements June 2006 B. Provide erosion -control measures to prevent erosion or displacement of soils and discharge of soil -bearing water runoff or airborne dust to adjacent properties and walkways. 3.03 NATIVE GRASS PREPARATION A. Limit subgrade preparation to areas to be planted. B. Newly Graded Subgrades: Loosen subgrade to a minimum depth of 6 inches in any dimension and sticks, roots, rubbish, and other extraneous matter and legally dispose of them off Owner's property. 1. Apply fertilizer directly to subgrade before loosening. 2. Apply soil amendments and fertilizer on surface, and thoroughly blend planting soil mix. a. Delay mixing fertilizer with planting soil if planting will not proceed within a few days. 3. Spread planting soil mix to a depth of 6 inches but not less than required to meet finish grades after light rolling and natural settlement. Do not spread if planting soil or subgrade is frozen, muddy, or excessively wet. C. Unchanged Subgrades: If grasses are to be planted in areas unaltered or undisturbed by excavating, grading, or surface soil stripping operations, prepare surface soil as follows: 1. Remove existing grass, vegetation, and turf. Do not mix into surface soil. 2. Loosen surface soil to a depth of at least of 6 inches. Apply soil amendments and fertilizers according to planting soil mix proportions and mix thoroughly into top 4 inches of soil. Till soil to a homogeneous mixture of fine texture. a. Apply fertilizer directly to surface soil before loosening. 3. Remove stones larger than 1 inch in any dimension and sticks, roots, trash, and other extraneous matter. 4. Legally dispose of waste material, including grass, vegetation, and turf, off Owner's property. D. Finish Grading: Grade planting areas to a smooth, uniform surface plane with loose, uniformly fine texture. Grade to within plus or minus 1/2 inch of finish elevation. Roll and rake, remove ridges, and fill depressions to meet finish grades. Limit fine grading to areas that can be planted in the immediate future. E. Moisten prepared grasses areas before planting if soil is dry. Water thoroughly and allow surface to dry before planting. Do not create muddy soil. F. Restore areas if eroded or otherwise disturbed after fmish grading and before planting. Bobcat Ridge Access Road 02920-5 Lawns and Grasses Improvements June 2006 3.04 SEEDING A. Sow seed with spreader or seeding machine. Do not broadcast or drop seed when wind velocity exceeds 5 mph. Evenly distribute seed by sowing equal quantities in two directions at right angles to each other. 1. Do not use wet seed or seed that is moldy or otherwise damaged. Sowing rates vary with grass species and mixtures. Revise first paragraph below to suit Project. B. Sow seed at the rate specified. C. Rake seed lightly into top 1/8 inch of topsoil, roll lightly, and water with fine spray. D. Protect seeded areas with slopes exceeding 1:5 with erosion -control blankets installed and stapled according to manufacturer's written instructions. E. Protect seeded areas with slopes not exceeding 1:5 by spreading straw mulch. Spread uniformly at a minimum rate of 2 tons/acre to form a continuous blanket 1-1/2 inches in loose depth over seeded areas. Spread by hand, blower, or other suitable equipment. 1. Anchor straw mulch by crimping into topsoil with suitable mechanical equipment. 3.05 CLEANUP AND PROTECTION A. Promptly remove soil and debris created by grass work from paved areas. Clean wheels of vehicles before leaving site to avoid tracking soil onto roads, walks, or other paved areas. B. Erect barricades and warning signs as required to protect newly planted areas from traffic. Maintain barricades throughout maintenance period and remove after grass is established. C. Remove erosion -control measures after grass establishment period. END OF SECTION Bobcat Ridge Access Road 02920-6 Lawns and Grasses Improvements June 2006 DIVISION 3 - CONCRETE SECTION 03110 SECTION 03210 SECTION 03310 SECTION 03320 SECTION 03350 SECTION 03390 SECTION 03615 Bobcat Ridge Access Road Improvements June 2006 STRUCTURAL CAST -IN -PLACE CONCRETE FORMS REINFORCING STEEL STRUCTURAL CONCRETE CONSTRUCTION JOINTS CONCRETE FINISHING CONCRETE CURING GROUT THIS PAGE INTENTIONALLY LEFT' BLANK Bobcat Ridge Access Road 01145-2 Special Project Procedures Improvements June 2006 No Text SECTION 03110 STRUCTURAL CAST -IN -PLACE CONCRETE FORMS PART1 GENERAL 1.01 SECTION INCLUDES The CONTRACTOR shall supply all labor, tools, equipment and materials to set forms for the proper placement of concrete for structures. It is the CONTRACTOR's responsibility to design and build adequate forms and to leave them in -place until the forms can be safely removed. The CONTRACTOR is responsible for damage and injury caused by removing forms carelessly or before the concrete has gained sufficient strength. Means and methods of repair shall be reviewed by the ENGINEER prior to performing the work. 1.02 RELATED SECTIONS A. Section 03310 — Structural Concrete B. Section 03320 — Construction Joints C. Section 03350 - Concrete Finishing D. Section 03615 - Grout 1.03 QUALITY STANDARDS A. American Concrete Institute ACI 318 - Building Code Requirements for Structural Concrete 2. ACI SP-4 - Formwork for Concrete B. American Plywood Association 2. 3. 1.04 SUBMITTALS A. General PS 1 - US Product Standard for Construction and Industrial Plywood J20 - Grades and Specifications V345 - Concrete Forming Design, placement and maintenance of formwork and form systems is the responsibility of the CONTRACTOR. Submittals other than listed herein are not required nor will they be reviewed. B. Product Technical Data 1. Manufacturer and type of form materials Bobcat Ridge Access Road 03110-1 Structural Cast -In -Place Improvements Concrete Forms June 2006 2. Manufacturer and type of form ties 3. Manufacturer and type of void form including compressive strength 4. Manufacturer of form release agent C. Formwork Design A copy of a transmittal letter from the designing engineer to the CONTRACTOR indicating that the design of the formwork for the project was prepared by or under his supervision. The letter shall be stamped with the seal of the designing engineer and signed in accordance with the professional engineering registration laws where the project is located. The designing engineer's qualifications shall be attached to the transmittal letter. 1.05 QUALITY ASSURANCE Formwork, and if required shoring and reshoring, shall be designed by a Professional Engineer licensed to practice in the state where the project is located and having a minimum of five years' experience in the design of concrete formwork or form systems. PART PRODUCTS 2.01 GENERAL For the purposes of this specification exposure shall be defined as a surface, interior or exterior, of a structure that will be exposed to view during its use. For example, the interior wall of a buried water retaining structure is a surface exposed to view. 2.02 FORMS FOR SURFACES EXPOSED TO VIEW A. Walls 1. APA B-B Plyform Class I, Exterior, PS-1-83. The plywood shall be mill oiled and edge sealed. 2. Symons hand set steel -ply forms, or equal. : � APA B-B Plyform Class I, Exterior, PS-1-83. The plywood shall be mill oiled and edge sealed. 2. Symons hand set steel -ply forms, or equal. C. Sides of Column Footings 1. APA B-B Plyform Class I, Exterior, PS-1-83. The plywood shall be mill oiled and edge sealed. 2. Symons hand set steel -ply forms, or equal. Bobcat Ridge Access Road 03110-2 Structural Cast -In -Place Improvements Concrete Forms June 2006 3. Steel of sufficient thickness that the form will remain true to shape after numerous repetitive uses. D. Sides of Curved or Straight Continuous Wall Footings APA High Density Overlay Plyform Class I Exterior. 2. APA B-B Plyform Class I, Exterior, PS-1-83. For curved surfaces, plywood of sufficient thickness, free from knots and other imperfections, which can be cut and bent and held in place accurately to the required curvature without splintering or splitting shall be used- E. Floor and Roof Slabs APA B-B Plyform Class I, Exterior, PS-1-83. The plywood shall be mill oiled and edge sealed. F. Columns Regardless of materials of construction the forms shall be such to permit bracing in two directions at half -height and full height at a minimum. Two braces at 90' are required at half and full height. Steel of sufficient thickness that the form will remain true to shape after numerous repetitive uses. 2. Fiberglass of sufficient thickness that the form will remain true to shape. G. Column Capitals Steel, 16 gage or thicker, so that the form will remain true to shape after numerous repetitive uses. 2.03 FORMS FOR SURFACES NOT EXPOSED TO VIEW Wood or steel sufficiently tight to prevent mortar leakage. 2.04 ANCHORAGE IN SLABS FOR BRACES FOR WALL AND COLUMN FORMS Braces shall be anchored to deadmen of sufficient size and weight to maintain the proper wall/column alignment under all load conditions including wind. Wedge anchors of any type, inserts or concrete nails are specifically not permitted for anchorage of wall or column braces in water retaining structures. Wedge anchors or nails may be used in other structures when in the opinion of the ENGINEER the resulting concrete finish patch will be acceptable. The CONTRACTOR shall make a submittal including information about the type of wedge anchor or nail and the means of patching the surface for review and acceptance by the ENGINEER. Bobcat Ridge Access Road 03110-3 Structural Cast -In -Place Improvements Concrete Forms June 2006 2.05 ANCHORAGE IN SLABS FOR UPTURNED COLUMN FOOTING FORMS Braces shall be anchored to deadmen of sufficient size and weight to maintain the proper wall/column configuration and diameter. Wedge anchors of any type, inserts or concrete nails are specifically not permitted for anchorage of column footing forms. 2.06 FORM TIES A. Water Retaining Structures and Below Grade Structures: Symons, S-Panel Ties, or equal, with water seal and one -inch break back cones on both tie ends, shall be used on all wall forms. B. Other Structures: Symons, S-Panel Ties, or equal, with one -inch break back cones on both tie ends unless otherwise called out or shown in the Drawings or approved by the ENGINEER, shall be used on all wall forms. C. Twisted Wire Ties: Twisted wire ties with loops to hold forms in position are not permitted. 2.07 CHAMFER STRIP Chamfer strips (3/4 inch) shall be placed in the comers of forms and at the tops of walls or up -turned footings, to produce beveled edges on permanently exposed concrete surfaces. Interior angles of intersecting concrete surfaces and edges of construction joints shall not be beveled unless otherwise indicated in the Drawings. The chamfer strip may be made of wood or polyvinyl chloride (PVC). 2.08 STIFFBACKS Stiffbacks for wall forms shall be constructed of lumber or Glulams, uniform in width and thickness, free from knots and other surface defects. Only one joint is permitted in the board of a stiffback and joints shall be offset so as to not occur at the same point. Stiffbacks shall extend to a point not less than six inches above the top of forms. 2.09 GANG WHALER PLATES FOR THE TOP OF CURVED WALLS Gang whaler plates shall be constructed of plywood as described below cut to the radius of the wall curve. The gang whaler plate shall be of sufficient depth to permit notching for stiffbacks. A. APA High Density Overlay Plyform Class I Exterior. B. APA B-B Plyform Class I, Exterior, PS-1-83. 2.10 WEDGE INSERTS When permitted by the ENGINEER at the tops of walls or columns, wedge inserts may be Bobcat Ridge Access Road 03110-4 Structural Cast -In -Place Improvements Concrete Forms June 2006 used to support future formwork or catwalks. The inserts shall be Richmond Screw Anchor, or equal. 2.11 FORM RELEASE AGENT Magic Kote by Symons Corp. or equal. PART EXECUTION 3.01 GENERAL Forms shall be used, wherever necessary, to confine the concrete and shape it to the specified lines and grades as shown on the Drawings. The CONTRACTOR shall set and maintain concrete forms so as to ensure completed work is within all applicable tolerance limits. If a type of form does not, in the opinion of the ENGINEER, consistently perform in an acceptable manner, the type of form shall be changed and the method of erection shall be modified by the CONTRACTOR, subject to the review of the ENGINEER. Forms shall have sufficient strength to withstand the pressure resulting from placement and vibration of concrete, and shall be maintained rigidly in position. The design of formwork and placing rate of concrete with medium and high -range water reducing agents shall be adjusted to compensate for the greater hydraulic pressures exerted on the forms by concrete of high fluidity. Forms shall be clean and free from mortar and other foreign material from previous use prior to being placed. The CONTRACTOR shall demonstrate that forms are vertical, proper alignment, grade or radius when requested by the ENGINEER. 3.02 FORM SURFACE TREATMENT A. General Prior to placing reinforcing steel coat the forms with a non -staining release agent that will effectively prevent the absorption of moisture and prevent bond of the concrete to the form. Contact with hardened concrete against which fresh concrete is to be placed is prohibited. All bond breaking materials or processes shall be used only after acceptance by the ENGINEER. Care shall be taken in applying form oil to avoid contact with reinforcement steel. Embedded material which becomes coated with form oil shall be thoroughly cleaned or replaced at the expense of the CONTRACTOR. B. For Potable Water Facilities Form release agents for potable water facilities, such as treated water storage reservoirs or water treatment plants, shall be non -toxic 30 days after application. 3.03 TOLERANCES Tolerances are defined as allowable variations from specified alignments, grades and dimen Bobcat Ridge Access Road 03110-5 Structural Cast -In -Place Improvements Concrete Forms June 2006 sions. Allowable variations from specified alignments, grades and dimensions are prescribed in the following sub -section. Descriptions of these criteria can be found in Part 2 of the ACI Manual of Concrete Practice 1995, Commentary of Standard Specifications for Tolerances for Concrete Construction and Materials (ACI 117-90). A. Footings and Foundations 1. Drilled Piers Vertical alignment < 2 % of the shaft length Lateral alignment S 1/24 of shaft diameter, 3 inch maximum Level alignment to cut-off elevation: +1 inch, -3 inch 2. Continuous Wall Footings (Circular and Non -circular) Lateral alignment: <_ 2% of the footing width, 2 inches maximum Relative alignment: Variation <_ 1 inch in 10 feet (variation between specified plane and as built surface) Cross -sectional dimension: Horizontal dimension: Variation+2 inch, -1/2 inch Vertical dimension (thickness): Variation ± 1/2 inch Circular Wall Footing Only Variation in Radius in any 20 feet of wall length: <— 1/2 inch Variation in Radius in entire wall length: S 1 inch 3. Column footings Lateral alignment: Variation:< 2 inch Level alignment: Variation from specified elevation +1/2 inch, - 2 inch Relative alignment: Variation !— 1 inch in 10 feet (variation between specified plane and as built surface) Cross -sectional dimension: Horizontal dimension: Variation+2 inch, -1/2 inch Vertical dimension (thickness): Variation ± 1/2 inch B. Cast -in -Place Concrete for Buildings and other Structures Bobcat Ridge Access Road 03110-6 Structural Cast -In -Place Improvements Concrete Forms June 2006 1. Member (such as a beam, column, wall, slab, or pier) Vertical alignment: Variation from specified plumb <_ 3/8 inch (full height) 1/4 inch (one form section) Lateral alignment: Maximum in any bay: Variation <_ 1/2 inch Maximum in any 20 feet of length: Variation <_ 1/2 inch Maximum for entire wall length: Variation < 1 inch Floor and wall opening locations: Variation <_ 1/2 inch Sawcuts and joints: Variation < 3/4 inch Level alignment: Top elevation of slabs: Variation < 3/4 inch Lintels, other lines exposed to view: Variation < 3/4 inch Cross sectional dimensions: Walls and slabs (thickness): Variation ±1/4 inch Columns and Beams: Variation + 1 /2 inch, - 1 A inch Size of wall and floor openings: Variation ± 1/4 inch Relative alignment: Offset between adjacent formwork: Variation ±1/4 inch Variation in Specified Grade: For any distance less than 10 feet: Variation < 1/4 inch For entire structure: Variation ± 1/2 inch For manholes and outlet structures: Variation < 1 inch 2. Stairways Relative alignment: Bobcat Ridge Access Road 03110-7 Structural Cast -In -Place Improvements Concrete Forms June 2006 Difference in height between adjacent risers: 1/8 inch Difference in width between adjacent treads: 1/4 inch 3.04 PLUMB AND STRING LINES Plumb and string lines shall be installed on wall and column forms before, and maintained, during concrete placement. There shall be sufficient number of plumb or string lines in walls, for example at every other stiffback, properly installed to permit continuous monitoring. During concrete placement, the CONTRACTOR shall continually monitor plumb and string line positions and immediately correct deficiencies. The plumb and string lines shall extend to a point at least six inches above the top of wall or column. 3.05 FORMWORK CAMBER In order to maintain specified tolerances of joists, beams or slabs subject to dead load deflection, the CONTRACTOR shall camber formwork to compensate for dead load deflection prior to hardening of the concrete. 3.06 GANG WHALER PLATES FOR CIRCULAR WALLS The CONTRACTOR shall place a gang whaler plate cut to the curvature of the wall, such as a circular reservoir wall, at the top of the wall forms. The gang whaler plate shall be attached to the forms with a gang whaler rod at appropriately designed intervals. The gang whaler plate may be notched to permit the stiffback to extend above the top of the wall forms. The gang whaler plate shall be sufficiently stiff to maintain the required curvature. 3.07 HAND SET MODULAR FORMS Hand set modular forms, such as Symons hand set steel -ply forms, shall be placed with no more than two intersecting joints occur at one level in the formwork above the bottom modular form level. The following figure illustrates the required form pattern. Figure 1 Bobcat Ridge Access Road 03110-8 Structural Cast -In -Place Improvements Concrete Forms June 2006 The above form configuration is one way recommended by Simons Corp. to eliminate vertical, in plane, bending of the forming system. The CONTRACTOR may develop alternate means of maintaining vertical alignment. Alternate form system configurations require preparation by a licensed Professional Engineer in Colorado and submittal to the ENGINEER for review and approval. 3.08 FORMWORK CLOSURE Forms which will prohibit visual review of items such as reinforcing steel, waterstops and bearing pads by the ENGINEER, shall not be placed until the ENGINEER has performed a final review of the reinforcing steel. The CONTRACTOR shall use compressed air from an air -compressor to blow-out construction debris and dirt at the bottom of sections or members to be placed such as walls, slabs, beams and columns, prior to placing forms or concrete. The CONTRACTOR shall demonstrate to the ENGINEER that all debris, such as loose concrete particles, saw dust, loose tie wire, bar tags, tape, trash and dirt, have been thoroughly removed. 3.09 HOT OR COLD WEATHER PLACEMENT AND STEEL FORMS Prior to placing concrete when steel forms are used, the forms shall be heated when the surface temperature of the form is below 40' F or cooled when the surface temperature of the form is above 90' F. If water is used to cool forms where ponding of water may occur, i.e., at the bottom of a column, the water shall be permitted to drain prior to placing concrete. 3.10 REMOVAL OF FORMS The forms for any portion of a structure shall not be removed until the concrete has reach sufficient strength with a factor of safety of 2.0, to withstand applied loads such as self weight and wind loads or withstand damage when the forms are removed. For post -tensioned concrete slabs and beams, formwork shall not be removed until the entire slab or member has been stressed and stressing records accepted. 3.11 RESHORES When a reshore plan is to be performed, it shall comply with Section 1.04 of this Specification. END OF SECTION Bobcat Ridge Access Road 03110-9 Structural Cast -In -Place Improvements Concrete Forms June 2006 SECTION 01180 UTILITY SOURCES PART1 GENERAL 1.01 SECTION INCLUDES A. Names and telephone numbers of affected agencies and utilities in the area are listed below for the CONTRACTOR's convenience. The CONTRACTOR assumes all responsibility of contacting these agencies and verification of telephone numbers. 1. Water a. City of Fort Collins (970) 221-6700 b. Fort Collins — Loveland Water District (970) 226-3104 c. East Latimer Water District (970) 493-2044 2. Sanitary Sewer - City of Fort Collins (970) 221-6700 - Boxelder Sanitation District (970) 498-0604 3. Stormwater — Latimer County Engineering Dept. (970) 498-5700 4. Natural Resources — City of Fort Collins (970) 221-6600 5. Electrical a. City of Fort Collins (970) 224-6157 b. Platte River Power Authority (PRPA) (970) 226-4000 c. Western Area Power Administration (WAPA) (970) 461-7298 d. Poudre Valley Rural Electric Association (PVREA) (970) 226-1234 e. Public Service Company (PSC) f Xcel Energy (800) 895-1999 6. Engineering — Latimer County Engineering Dept. (970) 498-5700 7. Traffic — Latimer County Engineering Dept. (970) 498-5700 8. Gas - Xcel Energy (800) 895-2999 9. Telephone Qwest (970) 222-2414 10. Cable TV - Comcast (970) 484-7166 11. One -Call Utility Locates (800) 922-1987 12. Union Ditch — Ditch Rider Shannon White (970) 226-4714 PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01180-1 Utility Sources Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road 03110-10 Structural Cast -In -Place Improvements Concrete Forms June 2006 SECTION 03210 REINFORCING STEEL PART1 GENERAL 1.01 SECTION INCLUDES This work shall consist of furnishing and placing reinforcing steel in accordance with these Specifications and in conformity with the Drawings. 1.02 RELATED SECTIONS A. Section 03310 — Structural Concrete 1.03 QUALITY STANDARDS A. American Concrete Institute 1. ACI 318 - Building Code Requirements for Reinforced Concrete 2. ACI Detailing Manual - (SP-66) 3. ACI 117 - Standard Tolerance for Concrete Construction and Materials B. American Society for Testing and Materials 1. ASTM A 615, A 616 including supplementary requirement S1, A 617, A 706 2. ASTM A 767, Zinc -coated (galvanized) reinforcing bars 3. ASTM A 775 Epoxy -coated reinforcing bars C. Concrete Reinforcing Steel Institute (CRSI) 1. Manual of Standard Practice 2. Placing Reinforcing Bars D. American Welding Society (AWS) 1. AWS Dl A - Structural Welding Code - Reinforcing Steel PART PRODUCTS 2.01 REINFORCING STEEL A. Deformed Bars: All bar steel reinforcement shall be of the deformed type, ASTM A 615, (AASHTO M31) and grade (40 or 60) as specified in the Drawings. Bobcat Ridge Access Road 03210-1 Reinforcing Steel Improvements June 2006 B. Spirals: Spirals, hot -rolled plain or deformed bars per ASTM A 615, Grade 60 or cold drawn wire per ASTM A 82 as specified in the Drawings. Spirals for columns shall have two "spacers" with a section modulus > 0.008in3 in order to maintain the proper pitch and spacing. C. Epoxy -Coated Reinforcing Bars: Epoxy -coated reinforcing bars shall conform to ASTM A 775. When required, damaged epoxy coating shall be repaired with patching material conforming to ASTM A 775 in accordance with the material manufacturer's recommendations. D. Zinc -coated (Galvanized Reinforcing Bars): Zinc -coated reinforcing bars shall conform to ASTM A 767. When required, damaged zinc coating shall be repaired with a zinc -rich formulation conforming to ASTM A 767. 2.02 TIE WIRE 16 gauge wire ties, manufactured by American Wire Tie, Inc., or equal. When epoxy coated reinforcing steel is shown in the Drawings, PVC coated wire ties shall be used. The minimum PVC coating is 0.7 mils. 2.03 IDENTIFICATION Bundles of reinforcing bars and wire spirals shall be tagged, with a metal tag, showing specification, grade, size, quantity and suitable identification to permit checking, sorting and placing. When bar marks are used to identify reinforcing bars in the Drawings, the bar mark shall be shown on the tag. Tags shall be removed prior to concrete placement. Bundles of flat sheets and rolls of welded wire fabric shall be tagged similar to reinforcing bars. 2.04 STORAGE AND PROTECTION Reinforcing steel shall be stored off of the ground and protected from oil or other materials detrimental to the steel or bonding capability of the reinforcing bar. Epoxy -coated reinforcing bars shall be stored on protective cribbing. Rust, seams, surface irregularities, or mill scale, shall not be cause for rejection provided that the weight and height of deformations of a hand -wire -brushed test specimen are not less than the applicable ASTM Specification. When placed in the work, the reinforcing bars shall be free from dirt, loose mill scale, paint, oil, loose rust or other foreign substance. Bobcat Ridge Access Road 03210-2 Reinforcing Steel Improvements June 2006 2.05 BAR SUPPORTS A. General: Bar supports and spacing shall be in accordance with the CRSI Manual of Standard Practice, Chapter 3, a maximum of four feet or as required by the Drawings. B. Floor Slabs: Uncoated steel or non-metallic composite chairs shall be used unless otherwise shown in the Drawings. If required by the ENGINEER, the chair shall be stapled on a bearing pad to prevent chair displacement. The bearing pad shall be made of exterior grade plywood and be approximately five inches square. C. Soffits: Steel wire bar supports in concrete areas where soffits are exposed to view or are painted shall be Class 1 or Class 2, Types A or B: Class 3 is acceptable in other areas. D. Water and Wastewater Vaults, Tank and Basin Walls, and Roof Slabs: Only plastic clip, non-metallic composite or 100% epoxy coated steel chair bar and bolster supports are acceptable for use in walls and roof slabs. Supports shall be securely stapled to formwork. E. Columns: Plastic "space wheels" manufactured by Aztec (Model DO 12/40), or equal, are required. F. Epoxy -Coated and Zinc -Coated Bar Supports: Epoxy -coated reinforcing bars supported from formwork shall rest on coated wire bar supports made of dielectric or other acceptable materials. Wire supports shall be fully coated with dielectric material, compatible with concrete. Reinforcing bars used as support bars shall be epoxy -coated. In walls reinforced with epoxy -coated bars, spreader bars shall be epoxy coated. Proprietary combination bar clips and spreaders used in walls with epoxy -coated reinforcing shall be made of corrosion - resistant material or coated with dielectric material. PART 3 EXECUTION 3.01 BAR LIST Eight copies of a list of all reinforcing steel and bending diagrams shall be furnished to the ENGINEER at the site of the work at least two weeks before the placing of reinforcing steel is begun. The CONTRACTOR shall be responsible for the accuracy of the lists and for furnishing and placing all reinforcing steel in accordance with the details shown on the Drawings. Bobcat Ridge Access Road 03210-3 Reinforcing Steel Improvements June 2006 Bar lists and bending diagrams for structures, which are included in the Drawings, do not have to be furnished by the CONTRACTOR. When bar lists and bending diagrams are included in the Drawings, they are intended for estimating approximate quantities. The CONTRACTOR shall verify the quantity, size and shape of the bar reinforcement against those shown on the Drawings and make any necessary corrections before ordering. 3.02 FABRICATION Fabrication tolerances for straight and bent bars shall be in accordance with the requirements of Subsection 4.3, Tolerance, of the American Concrete Institute Standard 315 and the CRSI Manual of Standard Practice. 3.03 BENDING All reinforcing bars shall be bent cold. Bars partially embedded in concrete shall not be field bent except as shown on the Drawings or as permitted by the ENGINEER. Bars shall not be bent or straightened in a manner that will injure the material. 3.04 SPIRALS One and one-half finishing bends are required at the top and bottom of the spiral. Spacers shall be provided in accordance with Chapter 5, Section 9 of the CRSI Manual of Standard Practice. Welding as an aid to fabrication and/or installation is not permitted. 3.05 PLACING AND FASTENING The placing, fastening, splicing and supporting of reinforcing steel and wire mesh or bar mat reinforcement shall be in accordance with the Drawings and the latest edition of "CRSI Recommended Practice for Placing Reinforcing Bars". In case of discrepancy between the Drawings and the CRSI publication stated above, the Drawings shall govern. Reinforcement shall be placed within the tolerances provided in ACI 117. Steel reinforcement shall be accurately placed in the positions shown on the Drawings and firmly held during the placing and setting of concrete by means of spacer strips, stays, metal chairs or other approved devices or supports. Chair and bolster supports for slabs and walls shall be spaced at a maximum of four foot centers unless otherwise shown in the Drawings. Staples used to attach bar supports to wall and roof forms shall have the staple "tails" clipped after form removal. For Columns, three wheels, spaced 120 degree apart, shall be placed every four feet of column height. The CONTRACTOR may increase the column spiral pitch if a conflict occurs with the wheel. Pre -tied column reinforcing steel lowered into column forms shall be lowered vertically to prevent damage to the space wheels. Bars shall be securely tied at 50% of all intersections except where spacing is less than one foot in each direction, when alternate intersections shall be tied unless otherwise called out in the Drawings or in applicable specifications. Tying of steel by spot welding will not be permitted unless specifically authorized by the ENGINEER. The placing and securing of the reinforcement in any unit or section shall be accepted by the ENGINEER before any concrete is placed in any such unit or section. Bundle bars shall be tied together at not more than 6-foot centers. Bobcat Ridge Access Road 03210-4 Reinforcing Steel Improvements June 2006 3.06 SPLICING Bar steel reinforcement shall be furnished in the full lengths indicated on the Drawings. Splicing of bars, except where shown on the Drawings, will not be permitted without the written acceptance of the ENGINEER. Splices shall be staggered. In cases where permission is granted to splice bars, other than those shown on the Drawings, the additional material required for the lap shall be furnished by the CONTRACTOR at his own expense. The minimum distance between staggered splices for reinforcing bars shall be the length required for a lapped splice in the bar. All splices shall be full contact splices. Splices will not be permitted at points where the section is not sufficient to provide a minimum distance of two inches between the splice and the nearest adjacent bar or the surface of the concrete. Welding of reinforcement shall be done only if detailed on the Drawings or if authorized by the ENGINEER in writing. Welding shall be done by a certified welder. The welding shall conform to AWS D 12.1, Recommended Practices for Welding Reinforcing Steel, Metal Inserts and Connections in Reinforced Concrete Construction, with the modifications and additions specified hereinafter. Where AWS D 2.0 Specifications for Welded Highway and Railway Bridges is referenced, the reference shall be construed to be for AWS D 1.1. Where the term AWS D1.1 is used it shall mean the American Welding Society Structural Welding Code, D 1.1 as modified and amended by the AASHTO Standard Specifications for Welding of Structural Steel Highway Bridges. After completion of welding, coating damage to coated reinforcing steel bars shall be repaired. When required or permitted, a mechanical connection may be used to splice reinforcing steel bars or as substitution for dowel bars. The mechanical connection shall be capable of developing a minimum of 125% of the yield strength of the reinforcing bar in both tension and compression. All parts of mechanical connections used on coated bars, including steel splice sleeves, bolts, and nuts shall be coated with the same material used for repair of coating damage. 3.07 CUTTING When coated reinforcing bars are cut in the field, the ends of the bars shall be coated with the same material used for repair of coating damage. All rebar cut in the field shall be cut with a cut-off saw, any other method must be approved by the ENGINEER. END OF SECTION Bobcat Ridge Access Road 03210-5 Reinforcing Steel Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road 03210-6 Reinforcing Steel Improvements June 2006 SECTION 03310 STRUCTURAL CONCRETE PART 1 GENERAL 1.01 SECTION INCLUDES The CONTRACTOR shall furnish all labor, tools and equipment for the construction of reinforced cast -in -place concrete for sills as shown on the Drawings and herein specified. This section includes basic finishing and curing methods, accessory control, and expansion and contraction joint devices. 1.02 CONCRETE PRODUCER QUALIFICATIONS The ready -mixed concrete supplier to the CONTRACTOR shall have the capability to produce and deliver concrete, meeting the requirements of the Drawings and Specifications. The supplier shall have a contingency plan for a back-up plant in the event of a mechanical malfunction of one of the primary plant(s). This plan shall be submitted in accordance with Section 01330. 1.03 RELATED SECTION A. Section 03110 - Structural Cast -In -Place Concrete Forms B. Section 03210 — Reinforcing Steel C. Section 03320 - Construction Joints D. Section 03350 - Concrete Finishing E. Section 03900 - Concrete Curing 1.04 QUALITY STANDARDS A. American Society for Testing Materials (ASTM) 1. ASTM C 33 - Concrete Aggregates 2. ASTM C 94 - Ready Mixed Concrete 3. ASTM C 150 - Portland Cement 4. ASTM C 260 - Air -entraining Admixtures for Concrete 5. ASTM C 494 - Chemical Admixtures for Concrete 6. ASTM C 618 - Fly Ash in Portland Cement Concrete 7. ASTM C 979 - Pigments for Colored Concrete Bobcat Ridge Access Road 03310-1 Structural Concrete Improvements June 2006 8. ANSI/ASTM D 994 - Preformed Expansion Joint Fillers 9. ASTM D 1751 - Preformed Non -Extruding and Resilient Expansion Joint Fillers 10. ASTM D 3575 - Test Methods for Flexible Cellular Materials made from Olefin Polymers B. American Concrete Institute (ACI) 1. ACI 211 - Standard Practice for Selecting Proportions for Concrete 2. ACI 212 - Guide for Use of Concrete Admixtures 3. ACI 221 - Guide for Use of Normal Weight Aggregates 4. ACI 301 - Structural Concrete for Buildings 5. ACI 304 - Guide for Measuring, Mixing, Transporting and Placing Concrete 6. ACI 305 - Hot Weather Concreting 7. ACI 306 - Cold Weather Concreting 8. ACI 309 - Standard Practice for Consolidating Concrete 9. ACI 318 - Building Code Requirements for Structural Concrete 10. ACI 503 - Use of Epoxy Compounds 11. ACI 504 - Guide to Joint Sealants 1.05 SUBMITTALS A. Product Data: 1. Admixtures (such as air -entraining and water -reducing admixtures) 2. Fly Ash 3. Form Release Agents 4. Ready Mixed Concrete Mix Designs 5. Form Ties 6. Bonding Agents 7. Grouts 8. Vibrator Specifications Bobcat Ridge Access Road 03310-2 Structural Concrete Improvements June 2006 9. Ready -Mixed Concrete Plant Production Contingency Plan 1.06 QUALITY ASSURANCE A. Acquire cement and aggregate from the same source for all work. B. Conform to ACI 305 for hot weather concrete placement C. Conform to ACI 306 for cold weather concrete placement D. Conform to ACI 309 for concrete consolidation 1.07 CONTRACTOR ASSISTANCE The CONTRACTOR shall assist the OWNER or his concrete testing consultant as requested during the performance of quality control testing. When concrete is placed using a concrete pumper, concrete for testing will be taken from the pumper discharge hose. 1.08 DELIVERY, STORAGE, AND HANDLING A. Ready -Mixed Concrete Delivery Ticket: The ready -mixed concrete truck driver shall provide the batch ticket to the ENGINEER at the time of concrete delivery. The ticket shall summarize the following information legibly in an easily discernible table: 1. Weight in pounds of all materials, excepting the water reducing and air - entraining agents which shall be in ounces. 2. Cubic yards batched 3. The ratio of water to cementitious (W / C) materials ratio 4. Temperature of the concrete at the time it was batched 5. Time of batching. 6. Free moisture in the fine and coarse aggregates in percent of weight of aggregate. 7. Gallons of water that may be added at the site without exceeding the permissible W / C ratio. B. Delivery: Delivery shall conform to the recommendations of ACI 304 as determined by the ENGINEER. Bobcat Ridge Access Road 03310-3 Structural Concrete Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road 01180-2 Utility Sources Improvements June 2006 PART PRODUCTS 2.01 CEMENT Cement shall be Portland Cement Type II, unless otherwise indicated on the Drawings. 2.02 AGGREGATE A. Fine Aggregate: Fine aggregate shall consist of hard, strong, durable particles to the provisions of ASTM C 33. B. Coarse Aggregate: Coarse aggregate shall conform to the provisions of ASTM C 33 except that all aggregate shall be crushed aggregate. Screened aggregate is unacceptable. 2.03 WATER Water shall be clean and free from injurious amounts of oils, acids, alkalis, salts, organic materials, or other substances that may be deleterious to concrete or steel. Mixing water for prestressed pretensioned and prestressed post -tensioned concrete or for concrete which will contain aluminum embedments, shall not contain deleterious amounts of chloride ion. Unless otherwise permitted or specified in the Drawings, the concrete shall be proportioned and produced to have a slump not to exceed four inches or less than two and one-half inches. Concrete not consolidated by internal vibration shall be proportioned to have a slump not to exceed five and one-half inches or less than four inches. The slump shall be determined by the "Test for Slump of Portland Cement" ASTM C 143. 2.04 ADMIXTURES Admixtures to be used in concrete shall be subject to prior acceptance by the ENGINEER. The admixture shall maintain the same composition and performance throughout the work as the product used in the concrete proportions established in accordance with ACI 211. Admixtures containing chloride ions shall not be used. A. Air Entrainment: An air -entraining agent shall be used in all concrete. The agent used shall conform to ASTM C 260. Unless otherwise shown in the Drawings, the amount of air entraining agent used in each concrete mix shall be such as will effect the entrainment of the percentage of air shown in the following tabulation in the concrete as discharged from the mixer. This table is applicable for concrete strengths less than 5000 psi. Bobcat Ridge Access Road 03310-4 Structural Concrete Improvements June 2006 Table 1 Nominal max. Average air content, percent aggregate size, in. Severe exposure Moderate exposure 3/8 7 1/2 ± 1 1/2 6 ± 1 1/2 '/< 6±11/2 5±11/2 1 1/2 5 1/2 ± 1 1/2 4 1/2 ± 1 1/2 The level of exposure will be determined by the ENGINEER. B. Water Reducing, Set -Controlling Admixture: The CONTRACTOR shall use a "mid -range" water reducing, set controlling admixture, Polyheed 997, or equal. The water -reducing admixture shall be used in all concrete and shall conform to ASTM C 494, specifically Types A, B, C, D and E. C. Finely Divided Mineral Admixtures: Mineral admixtures shall be limited to fly ash conforming to ASTM C 618, Class C. 2.05 BATCHING Measuring and batching of materials shall be done at a batching plant. A. Portland Cement: Either sacked or bulk cement may be used. No fraction of a sack of cement shall be used in a batch of concrete unless the cement is weighed. Bulk cement shall be weighed on scales separate and distinct from the aggregate hopper or hoppers. Batching shall be such that the accuracy of batching shall be plus or minus one percent of the required weight. B. Water: Unless water is to be weighed, the water -measuring equipment shall include an auxiliary tank from which the measuring tank shall be filled. In lieu of the volume method, the CONTRACTOR will be permitted to use a water -metering device. C. Aggregates: Aggregates shall be handled from stockpiles or other sources to the batching plant in such a manner as to secure a uniform grading of the material. Aggregates that have become segregated, or mixed with earth or foreign material, shall not be used. Batching shall be so conducted as to result in the weights of material required for each type aggregate within a tolerance of two percent. Free water contents of the coarse and fine aggregates shall be continuously tested Bobcat Ridge Access Road 03310-5 Structural Concrete Improvements June 2006 and concrete mixture adjusted for moisture conditions of the aggregate in order to meet the designated water/cement ratio. D. Fine Aggregate: The proportion of fine aggregate shall be between 36 and 44 percent by volume of the total aggregates in the concrete. 2.06 MIXING Ready -mixed concrete shall be either "central mixed" or "shrink mixed" concrete as defined in ASTM C 94. "Truck mixed" concrete as defined in ASTM C 94 shall not be permitted. Mixing time shall be measured from the time water is added to the mix, or cement contracts the aggregate. All concrete shall be homogeneous and thoroughly mixed, and there shall be no lumps or evidence of undispersed cement. Mixers and agitators, which have an accumulation of hard concrete or mortar, shall not be used. Ready -mixed concrete shall be mixed and transported in accordance with ASTM C 94. The temperature of mixed concrete, immediately before placing shall not be less than 50°F or more than 80°F for slabs larger than 10,000 square feet and not be less than 50°F or more than 85°F for walls. Aggregates and water shall be heated or cooled as necessary to produce concrete within these temperature limits. Neither aggregates nor mixing water shall be heated to exceed 150°F. The time elapsing from the time water is added to the mix (or the cement comes in contact with aggregate) until the concrete is deposited in place at the site of the work shall not exceed 45 minutes when the concrete is hauled in non -agitating trucks, nor more than 90 minutes when hauled in truck mixers or truck agitators. The batch shall be so charged into the drum that a portion of the mixing water shall enter in advance of the cement and aggregates. The flow of water shall be uniform and all water shall be in the drum by the end of the first 1/4 of the specified mixing time. Cement shall be charged into the mixer by means that will not result in loss of cement due to the effect of wind, or in accumulation of cement on surfaces of hoppers or in other conditions which reduce or vary the required quantity of cement in the concrete mixture. 2.07 TRANSPORTING MIXED CONCRETE - MIXED CONCRETE OR TRUCK MIXERS Transporting of mixed concrete shall conform to ASTM C 94. Truck agitators shall be loaded not to exceed the manufacturer's guaranteed capacity. They shall maintain the mixed concrete in a thoroughly mixed and uniform mass during hauling. No additional mixing water shall be incorporated into the concrete during hauling or after arrival at the delivery point, unless approved. If additional water is to be incorporated into the concrete at the site, the drum shall be revolved not less than 30 revolutions at mixing speed after the water is added and before discharge is commenced. One addition of water at the site to adjust mix workability is permitted but the maximum water cement ratio shall not be exceeded. Bobcat Ridge Access Road 03310-6 Structural Concrete Improvements June 2006 The CONTRACTOR shall furnish a water -measuring device in good working condition, mounted on each transit mix truck, for measuring the water added to the mix on the site. All water tanks on transit mix trucks shall be filled prior to being batched and arrive at the construction site 100% full. Each load of ready mixed concrete delivered at the job shall be accompanied by the ticket referencing design mix and showing volume of concrete, the weight of cement in pounds, percent of free water in coarse and dry aggregates, and the total weight of all ingredients in pounds. The ticket shall also show the time of day at which the materials were batched and the reading of the revolution counter at the time the truck mixer is charged. See Paragraph 1.08. 2.08 COMPRESSIVE STRENGTH Concrete compressive strength requirements consist of a minimum strength that must be obtained before various loads of stresses are applied to the concrete and, for concrete designated by strength, a minimum strength at the age of 28 days. Unless otherwise shown on the Drawings the 28-day compressive strength of structural concrete shall be a minimum of 4,500 psi. Portland cement concrete pavement shall have a 28-day compressive strength of structural concrete shall be a minimum of 4,200 psi and have a modulus of rupture of third point loading of 600 psi (CDOT Class P). Non-structural concrete such as manhole bases, kickblocks, cut-off walls, equipment pads, valve box collars, fence post foundations, pipe cradles, etc., shall have a minimum 28-day compressive strength of 3,000 psi. The mix shall be designed for required strengths in accordance with ACI 301. The ratio of water to the sum of concrete + pozzolan shall not exceed 0.41 by weight for durable, watertight, concrete. The amount of fly ash in the mix shall be between 15 and 20 percent by weight of the total cementitious materials. 2.09 CONCRETE VIBRATORS Concrete vibrators for consolidating concrete shall be 2 1/2 inch diameter "high cycle" vibrators with a frequency under load of 8,000 - 10,400 vibrations per minute (vpm). Concrete vibrators of lesser capacity are unacceptable for use in any part of the construction. The CONTRACTOR shall have at least one standby concrete vibrator ready for use for every two concrete vibrators in use during a concrete placement. PART 3 EXECUTION 3.01 PRIOR TO PLACEMENT Prior to placing concrete the CONTRACTOR shall remove all debris and thoroughly dampen the surfaces that will be in contact with the concrete to be placed. The CONTRACTOR shall use compressed air from an air -compressor to blow-out construction debris and dirt at the bottom of members to be placed such as walls, beams and columns, prior to final placement of forms that will obscure any joint. The CONTRACTOR shall demonstrate to the ENGINEER that all debris, such as concrete particles, saw dust, loose tie wire, bar tags, tape, trash and dirt, have been thoroughly removed. No concrete shall be placed when form surfaces that will be in contact with the concrete, Bobcat Ridge Access Road 03310-7 Structural Concrete Improvements June 2006 reinforcement, embedded items or sub -base is less than 32°F. When the mean daily outdoor temperature is less than 407, the temperature of the concrete shall be maintained between 50°F and 707 for the required curing period. When necessary, arrangements for heating, covering, insulating, or housing the concrete work shall be made in advance of placement and shall be adequate to maintain the required temperature without injury due to concentration of heat. Combustion heaters shall not be used during the first 24 hours unless precautions are taken to prevent exposure of the concrete to exhaust gases which contain carbon dioxide. Concrete shall not be placed against forms exposed to heating by the unless the temperature of the forms is first cooled to 5 90°F. 3.02 PLACEMENT Placement shall conform to ACI 301, Chapter 8 "Placing", ACI 304R, "Guide of Measuring, Mixing, Transporting and Placing Concrete," ACI 306 "Recommended Practice for Cold Weather Concreting", ACI 305 "Recommended Practice for Hot Weather Concreting" and ACI 309, "Standard Practice for Consolidation of Concrete". No concrete shall be placed until all formwork, reinforcement, installation of parts to be embedded, bracing of forms, and preparation of surfaces involved in the placing have been reviewed by the ENGINEER. No concrete shall be placed in water except with the written permission of the ENGINEER. All surfaces of forms and embedded materials that have become encrusted with dried mortar or grout from concrete previously placed shall be cleaned of all such mortar or grout before the surrounding or adjacent concrete is placed. Immediately before placing concrete, all surfaces upon or against which the concrete is to be placed shall be free from standing water, mud, debris or loose materials. The surfaces of absorptive materials against or upon which concrete is to be placed shall be moistened thoroughly so that moisture will not be drawn from the freshly placed concrete. The concrete shall be placed by equipment that will prevent segregation or loss of ingredients. The stream of concrete shall not be allowed to separate by permitting it to fall freely over rods, spacers or other embedded materials. No wetting of concrete surfaces during slab finishing operations shall be permitted. Further, no concrete finishing operation shall be permitted while there is water on the surface of slabs and other flatwork. Unless otherwise called out in these Specifications or shown in the Drawings, the placement lift depth of concrete in walls shall be limited to two feet or less to minimize surface defects such as air voids that can form on concrete surfaces. Lift depths will be limited to one foot if, in the opinion of the ENGINEER, the quality of the finish is unacceptable at the 2-foot lift depth. 3.03 CONSOLIDATION All concrete shall be thoroughly consolidated with internal vibrators as recommended in ACI 309 immediately after deposition. The concrete shall be thoroughly worked around the reinforcing steel, around embedded items and into comers of forms. Vibration shall be supplemented by spading, rodding or forking to eliminate all honeycomb and voids around embedded items. The vibrator shall be inserted vertically, allowing it to penetrate rapidly to the bottom of the lift and at least six inches into the previous lift. The vibrator shall be held at the bottom of Bobcat Ridge Access Road 03310-8 Structural Concrete Improvements June 2006 lift for 5 to 15 seconds. The vibrator shall be pulled up at a rate of about three inches per second. The vibrator shall be inserted so that the fields of action overlap. The field of action is approximately eight times the vibrator's head diameter. Thus for a 2 1/2 inch diameter vibrator, the spacing of each insertion will be approximately 20 inches. Vibration shall be stopped when the concrete surface takes a sheen and large air bubbles no longer escape. Do not use a vibrator to move concrete horizontally. 3.04 OPENINGS AND INSERTS Pipe sleeves, inserts for pipe connections, anchors and forms for pipe holes must be accurately placed and securely fastened to the forms in such a manner that the placing of concrete will not alter their alignment or location. In the event that openings are inadvertently omitted or improperly placed, the ENGINEER may require the concrete to be cored at the proper location. Filling of improperly placed openings shall be done with expansive grout or dry pack or mortar applied with an accepted epoxy adhesive. The surfaces of the opening shall be roughened prior to filling. 3.05 EMBEDDED ITEMS At the time of concrete placement, embedded items should be clean and free from mud, oil and other coatings that may adversely affect bonding capacity. Aluminum embedments shall be coated with a bituminous material to prevent electrolytic action between the embedded item and reinforcing steel that results in concrete deterioration. Embedment items shall be accurately placed and securely fastened to the forms in such a manner that the placing of concrete will not alter their alignment or location. Contact between embedded items and reinforcing steel or tendon ducts is unacceptable and is not permitted. 3.06 CONSTRUCTION JOINTS The location of all construction joints will be subject to the acceptance of the ENGINEER. The surface of all construction joints shall be thoroughly cleaned and all laitance and standing water removed. Clean aggregate shall be exposed by abrasive blast cleaning. Wire brushing and air water jets may be used while concrete is fresh provided results are equal to abrasive blast cleaning. Construction joints shall be keyed at right angle to the direction of shear. Except where otherwise shown on the Drawings, keyways shall be at least 1-1/2" in depth over at least 25% of the area of the section. 3.07 EVAPORATIVE RETARDANT The use of an evaporative retardant is required to assist in proper placement of concrete. See Section 03390. When an evaporative retardant is used, it shall be applied two times: after screeding and after the first floating operation. The retardant should be applied at a rate of one gallon of sprayable solution per 200 - 400 square feet by spraying with an industrial type sprayer. If the nozzle of the sprayer becomes plugged, the CONTRACTOR shall clean, or replace, the nozzle. Under no circumstances shall the retardant be used except by spraying a Bobcat Ridge Access Road 03310-9 Structural Concrete Improvements June 2006 mist with a nozzle. The retardant shall be applied in strict conformance with the manufacturer's recommendations and precautions. In no case shall the retardant be used as a finishing agent. The use of an evaporative retardant requires review and approval by the ENGINEER. END OF SECTION Bobcat Ridge Access Road 03310-10 Structural Concrete Improvements June 2006 SECTION 03320 CONSTRUCTION JOINTS PART1 GENERAL 1.01 SECTION INCLUDES The CONTRACTOR shall supply all labor, tools, equipment and material for the preparation of construction joints in concrete in accordance with these specifications and as shown in the Drawings. This includes joints such as column -footing joints, wall construction joints, column capital -slab joints, grout closures around pipe -slab penetrations and footing -slab joints. 1.02 RELATED SECTIONS A. Section 03110 - Structural Cast -In -Place Concrete Forms B. Section 03210 - Reinforcing Steel C. Section 03310 - Structural Concrete D. Section 03615 - Grout 1.03 QUALITY STANDARDS A. American Concrete Institute (ACI) ACI 117 - Standard Tolerance for Concrete Construction and Materials 2. ACI 301 - Specifications for Structural Concrete for Buildings 3. ACI 302 - Guide for Concrete Floor and Slab Construction 4. ACI 318 - Building Code Requirements for Structural Concrete 1.04 CONSTRUCTION REVIEW The ENGINEER shall review the preparation of all construction joints prior to concrete and grout closure placements. It is the responsibility of the CONTRACTOR to notify and provide a minimum of 24 hours notice to the ENGINEER of these activities. If joint placement is performed without the ENGINEER's presence, the work will be deemed unacceptable and non -conforming to these specifications. If the ENGINEER determines that construction review of a particular activity is unnecessary, he will provide written direction to the CONTRACTOR to proceed with that particular activity without his construction review. PART 2 PRODUCTS (Not Applicable) Bobcat Ridge Access Road 03320-1 Construction Joints Improvements June 2006 PART 3 EXECUTION 3.01 SURFACE PREPARATION The surface of concrete construction joints shall be clean and all materials that inhibit bond, such as curing compounds, laitance, saw dust, wood, dirt, polyethylene, pipe tape coating and paper shall be removed. Concrete shall be roughened to produce a rough, plus or minus l/16 inch, surface texture. Concrete surfaces shall be wetted with clean potable water and standing water removed immediately before new concrete or closure grout is placed. Unless otherwise called out in the Drawings, a bonding agent shall be used prior to placing the concrete or grout. 3.02 PIPE GROUT CLOSURE SECTIONS A. Pipe Surface Preparation Unless otherwise detailed in Drawings, all pipes penetrating concrete sections such as wall and floor slabs shall have all coatings and other materials that can inhibit bond completely removed from the portion of the pipe to be in contact with the concrete or slab closure grout. B. Ground Surface Preparation The ground surface at joints such as pipe / slab closures shall be smooth and properly graded and compacted. All debris such as Styrofoam-rm, paper, polyethylene and wood shall be removed. The ground surface shall be dampened and prepared to prevent the inclusion of dirt, pieces of aggregate or balls of soil in the concrete or grout. 3.03 CONCRETE AND CLOSURE GROUT PLACEMENT Mixing, surface preparation in addition to that prescribed above, placement, and curing of grout at pipe closure joints shall be performed in strict accordance with Specification Section 03615 and when a proprietary grout is specified, with the grout manufacturer's directions. Special care shall be taken to insure that the grout is thoroughly and properly consolidated at waterstops, pipe weep rings, and existing concrete surfaces. An appropriate capacity vibrator shall be used when necessary or required by the manufacturer to properly consolidate the grout. END OF SECTION Bobcat Ridge Access Road 03320-2 Construction Joints Improvements June 2006 SECTION 03350 CONCRETE FINISHING PART1 GENERAL 1.01 SECTION INCLUDES The CONTRACTOR shall supply all labor, tools, equipment and materials to finish properly placed concrete for structures such as box culverts, vaults, foundations, hydraulic and water retaining structures. The means and methods of repair of improperly placed or finished concrete shall be reviewed by the ENGINEER prior to performing the work. Regardless of prior approval of the means and methods of concrete finish repair, no concrete finish shall be repaired until the ENGINEER has reviewed the existing finish. This includes defects caused by ineffective and improper vibration such as honeycomb, excessive air voids on formed surfaces, placement "pour" lines (cold joints) and sand streaking. It also includes defects caused by excessive form deflections, form damage or form failure. Unless otherwise called out in the Drawings tie holes shall be finished as specified herein. 1.02 RELATED SECTIONS A. Section 03110 - Structural Cast -In -Place Concrete Forms B. Section 03310 - Structural Concrete C. Section 03615 - Grout 1.03 QUALITY STANDARDS A. American Concrete Institute ACI 116 - Cement and Concrete Terminology 2. ACI 121 - Quality Assurance Systems for Concrete Construction 3. ACI 301 - Specifications for Structural Concrete for Buildings 4. ACI SP-15 - ACI 301 Field Reference Manual 5. ACI 304 - Placing Concrete by Pumping Methods 6. ACI 309 - Identification and Control of Consolidation -Related Surface Defects in Formed Concrete 7. ACI 311 - Guide for Inspection of Concrete B. American Society for Testing and Materials 1. ASTM STP 169C - Significance of Tests and Properties of Concrete and Concrete -Making Materials Bobcat Ridge Access Road 03350-1 Concrete Finishing Improvements June 2006 SECTION 01310 PROJECT MEETINGS PART1 GENERAL 1.01 SECTION INCLUDES A. Pre -Construction Conference: A Pre -Construction Conference will be held before construction commences, the date, time and location of which will be determined by the OWNER. The conference shall be attended by: 1. CONTRACTOR and CONTRACTOR's Superintendent 2. CONTRACTOR's and Subcontractors 3. ENGINEER 4. OWNER 5. Others as requested by the CONTRACTOR, OWNER, or ENGINEER. Unless previously submitted to the OWNER, the CONTRACTOR shall bring to the conference a tentative schedule of the construction project, including the scheduled shop drawings and other submittals. The purpose of the conference is to designate responsible personnel and establish a working relationship. Matters requiring coordination will be discussed and procedures for handling such matters established. The agenda will include: 1. CONTRACTOR's tentative Schedule 2. Permit applications and submittals, including 402 Permit, Erosion and Sediment Control Plan, and Traffic Control Plan 3. Transmittal, review and distribution of CONTRACTOR's submittals 4. Processing applications for payment 5. Maintaining record documents 6. Critical work sequencing 7. Field decision and change orders 8. Use of premises, office and storage areas, staging area, security, housekeeping, and OWNER's needs 9. CONTRACTOR's assignment of safety and first aid Bobcat Ridge Access Road 01310-1 Project Meetings Improvements June 2006 2. ASTM C 150 - Standard Specification for Portland Cement 3. ASTM C 33 - Concrete Aggregates C. US Department of Interior - Bureau of Reclamation 1. M-47 Standard Specifications for Repair of Concrete 1.04 SUBMITTALS A. General Submittals shall be made in accordance with Section 01330. B. Product Data 1. Grouts 2. Bonding agents 3. Means and methods of repairing defects unless otherwise called out herein. C. Manufacturer's safety data sheets 1.05 DELIVERY, STORAGE AND HANDLING Deliver the materials to the project site in the manufacturer's containers with all labels intact and legible at the time of use. Materials shall be stored in a secure, indoor, dry area. Maintain grouts and aggregates in a dry condition during delivery, storage, and handling. PART PRODUCTS 2.01 PREMIXED PRE -PACKAGED GROUTS A. Master Builders EMACO R320 B. Master Builders EMACO S66-CR 2.02 EPDXY BONDING AGENTS A. Master Builders Concresive Liquid (LPL) B. Master Builders Concresive Standard Liquid 2.03 CEMENT ASTM C 150, Type 1 2.04 AGGREGATE ASTM C 33, 100% passing the No. 30 mesh sieve Bobcat Ridge Access Road 03350-2 Concrete Finishing Improvements June 2006 2.05 BOND COAT MORTAR Mortar used to bond patching mortar shall be made of the same materials and of approximately the same proportions as used for the concrete, except that the coarse aggregate shall be omitted and the mortar shall consist of 1 part cement to not more than 1 part sand by damp loose volume. 2.06 PATCHING MORTAR Patching mixture shall be made of the same materials and of approximately the same proportions as used for the concrete, except that the coarse aggregate shall be omitted and the mortar shall consist of 1 part cement to not more than 2-1/2 parts sand by damp loose volume. White Portland Cement shall be substituted for a part of the gray Portland Cement on exposed concrete in order to produce a color matching the color of the surrounding concrete, as determined by a trial patch. The quantity of mixing water shall be no more than necessary for handling and placing. The patching mortar shall be mixed in advance and allowed to stand with frequent manipulation with a trowel, without addition of water, until it has reached the stiffest consistency that will permit placing. 2.07 WATER Only clean potable water shall be used. A calibrated measuring device is required for measuring the proper amount of water to be added to pre -packaged grouts and mortars. PART 3 EXECUTION 3.01 REPAIR OF SURFACE DEFECTS Surface defects, unless otherwise specified by the Contract Documents, shall be repaired immediately after form removal but not before review by the ENGINEER. The surface temperature of the concrete shall be 50° F and rising. The CONTRACTOR shall measure surface temperatures when requested by the ENGINEER. If necessary the CONTRACTOR shall enclose and heat the area to be repaired to bring the surface temperature of the concrete and air temperature to acceptable levels and to permit proper curing. All honeycombed and other defective concrete shall be removed down to sound concrete. If chipping is necessary, the edges shall be perpendicular to the surface or slightly undercut. Feathered edges will not be permitted. The area to be patched and an area at least six inches wide surrounding it shall be dampened to prevent absorption of water from the patching mortar. A bonding grout shall be prepared, mixed to the consistency of thick cream, and after surface water has evaporated from the area to be patched, well brushed into the surface. When the bond coat begins to lose the water sheen, the premixed patching mortar shall be applied. The mortar shall be thoroughly consolidated into place and struck off so as to leave the patch slightly higher than the surrounding surface. To permit initial shrinkage, it shall be left undisturbed for at least one hour before being finally finished. The patched area shall be kept damp for seven days. Metal tools shall not be used in finishing a patch in a formed wall that will be exposed. 3.02 TIE HOLES A. Water Retaining Structures and Below Grade Vaults with Breakback Cone Ties Bobcat Ridge Access Road 03350-3 Concrete Finishing Improvements June 2006 Fill tie holes solid as specified in Section 03615. B. Other Structures After being cleaned and thoroughly dampened, fill tie holes solid as specified in Section 03615. 3.03 PROPRIETARY MATERIALS Certain types of defects may require the use proprietary compounds for adhesion or as patching ingredients. The ENGINEER will review these defects and request means and methods for these repairs from the CONTRACTOR. In lieu of, or in addition to, the foregoing patching procedures using bond coat and patching mortars, epoxy bonding agents and premixed pre -packaged grouts may be used for repair of defective areas. Such compounds shall be used in accordance with the manufacturer's written recommendations and directions. The ENGINEER shall review and provide written acceptance of these procedures. 3.04 FINISHING OF FORMED AND UNFORMED SURFACES Finishes shall be performed as called out in the Drawings and in referenced Specifications. A. Formed Surfaces Smooth Form Finish The form facing material shall produce a smooth, hard, uniform texture on the concrete. The arrangement of the facing material shall be orderly and symmetrical, with the number of seams kept to the practical minimum. Surface textures that result from forms with raised grain, torn surfaces, worn edges, patches, dents, or other defects shall be ground smooth or otherwise repaired. a. b C. Air Voids on Formed Surfaces Air voids on formed surfaces deeper than 1/4 inch shall be filled with patching mortar. The frequency and size of air voids shall be equal to or better than shown in Figure 1. The total void area is 1 % of the surface area, or 0.36 sq. in. This 6-inch x 6-inch figure is the visual standard for acceptance of the finish that does not require filling of air voids. Tie Holes Tie holes shall be filled as specified in section 03615. Form Fins Chip or rub -off form fins exceeding 1/16 inch in height. Bobcat Ridge Access Road 03350-4 Concrete Finishing Improvements June 2006 Figure 1 d. Rock Pockets Poorly consolidated concrete shall be removed to sound concrete and the defect repaired. The ENGINEER shall outline the area to be repaired. 2. As -Cast Finish For as -cast concrete finish form materials shall produced a sound surface. Bobcat Ridge Access Road 03350-5 Concrete Finishing Improvements June 2006 a. Air Voids Fill air voids deeper than 1/4 inch. and larger than 0.50 sq. in. The total area of acceptable air voids is 0.72 sq. in. in a 6 inch by 6-inch square. b. Tie Holes Tie holes shall be filled as specified in section 03615. C. Form Fins Chip or rub -off form fins exceeding 1/8 inch in height. 3. Rubbed Finish Immediately after removing the forms, form ties shall be broken back a minimum of 3/4 inch from the surface, honeycomb, voids and other surface defects grouted. The surfaces shall then be thoroughly dampened and rubbed with a No. 16 carborundum stone or equal abrasive to create a uniform surface paste. The rubbing shall be continued to remove all form marks and surface irregularities producing a smooth, dense surface. After setting, the surface shall then be rubbed with a No. 30 carborundum stone until the surface is smooth in texture and uniform in color. Unless otherwise shown in the Drawings only exposed surfaces shall have a rubbed fmish. 4. Grout Finish Prepare surface as described in Rubbed Finishes above. Mix one part Portland cement and one-half parts fine sand with sufficient water to produce a grout with the consistency of thick paint. Wet surface of concrete to prevent absorption of water from grout and apply grout uniformly with brushes. Immediately after applying grout mix, scrub the surface with a cork float or stone to coat surface and fill remaining air voids and other remaining surface defects. Remove excess grout by working the surface with rubber float. After the surface whitens from drying, rub with clean burlap. Cure surface for a period of 72 hours B. Unformed Surface Unless otherwise shown in the Drawings unformed surfaces shall be finished as follows. 1. Slabs Screed with straightedge to remove low and high spots bringing the surface to the required fmish elevation of slope and float with a steel float at least 3 feet in width. When the concrete has reached its initial set, finish with a steel (power) trowel. Leave finish essentially free of trowel marks, uniform in texture and appearance and plane to the correct tolerance. Dusting the surface with dry cement, sand or sprinkling with water is prohibited Bobcat Ridge Access Road 03350-6 Concrete Finishing Improvements June 2006 Finishes that are exposed and subject to foot traffic shall receive a broom finish with a texture of ± 1/16 inch. 2. Tops of Walls with Bearings Strike smooth tops of walls and similar unformed surfaces that will have bearings or bearing pads, and finish with a steel trowel. 3. Tops of Exposed Footings in Reservoirs Strike smooth tops of footings and finish with a light broom providing a texture of ± 1/16 inch. 4. Stairways and Sidewalks Strike smooth tops of stairs and sidewalks and finish with a light broom providing a texture of ± 1/16 inch. 5. Slabs with Waterproofing Membranes Strike smooth and float finish. 6. Construction Joint Surfaces Surface shall be broom or raked finished. Surface shall be water or grit blasted prior to placing additional concrete, such as columns on column footings and column footings on reservoir slabs. END OF SECTION Bobcat Ridge Access Road 03350-7 Concrete Finishing Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK. ,"N Bobcat Ridge Access Road 03350-8 Concrete Finishing Improvements June 2006 SECTION 03390 CONCRETE CURING PART 1 GENERAL 1.01 WORK INCLUDED The CONTRACTOR shall furnish all labor, tools and equipment for curing plain and reinforced cast -in -place concrete. 1.02 RELATED WORK A. Section 03310 — Structural Concrete B. Section 03320 — Construction Joints C. Section 03350 — Concrete Finishing 1.03 QUALITY STANDARDS A. American Concrete Institute (ACI) 1. ACI 305 - Hot Weather Concreting 2. ACI 306 - Cold Weather Concreting 3. ACI 308 - Standard Practice for Curing Concrete B. American Society for Testing Materials (ASTM) 1. ASTM C 171 — Sheet Materials for Curing Concrete 2. ASTM C 309 — Liquid Membrane -Forming Compounds for Curing Concrete 3. ASTM D 2103 — Polyethylene Film and Sheeting 1.04 SUBMITTALS Provide data on curing compounds sheet materials and methods of securing sheet materials in place. 1.05 QUALITY CONTROL Perform the work in accordance with this Specification and in accordance with applicable ACI standards. When a conflict occurs between this Specification and ACI occurs, the ACI standard shall control. The CONTRACTOR shall have a copy of the current applicable ACI standards on site. All materials shall be used in accordance with the manufacturer's printed instructions, a copy of which shall be on site. Bobcat Ridge Access Road 03390-1 Concrete Curing Improvements June 2006 1.06 DELIVERY, STORAGE AND HANDLING Deliver, store and handle products under the provisions of Section 01650. Deliver curing materials in manufacturer's original packaging including applicable instructions and manufacturer's safety data sheets (MSDS). PART PRODUCTS 2.01 SHEET MATERIALS FOR CURING CONCRETE White burlap -polyethylene sheeting weighing not less than 10 oz/linear yard, 40 inches wide, impregnated on one side with white opaque polyethylene 0.004 inches thick as specified in ASTM C 171 shall be used when called out in the Drawings or in other applicable specifications. The polyethylene shall be securely bonded to the burlap so that there will be no separation. 2.02 LIQUID MEMBRANE -FORMING COMPOUNDS FOR CURING CONCRETE Liquid membrane -forming compounds for curing concrete shall and conform to ASTM C 309, Type 1-D with a red or white fugitive dye. Use a white dye unless otherwise directed by the ENGINEER. 2.03 POLYETHYLENE FILM Polyethylene film shall conform to ASTM D 2103. The film shall have a thickness of 6 mils and be a white opaque color. 2.04 LIQUID MEMBRANE FORMING COMPOUND AND EVAPORATIVE RETARDANT APPLICATORS/ SPRAYERS Membrane curing and evaporative retardant compounds shall be applied with a sprayer manufactured by Allen Engineering, Inc., or equal, capable of maintaining a constant pressure. (Allen Engineering, Inc., P.O. Box 819, Paragould, Arizona 74450, telephone (800) 643-0095.) Unless otherwise accepted in writing by the ENGINEER, spraying membrane curing compounds or evaporative retardants by other methods, such as hand pressurized sprayers, is unacceptable. 2.05 EVAPORATIVE RETARDANT Confihn manufactured by Master Builders, Inc. or approved equal. 2.06 WATER Water shall only be used when prior approval is granted by the ENGINEER. Only water that has been determined to be non -detrimental to concrete shall be used. Bobcat Ridge Access Road 03390-2 Concrete Curing Improvements June 2006 PART EXECUTION 3.01 GENERAL Beginning immediately after placement, concrete shall be protected from premature drying, excessively hot or cold temperatures, and mechanical injury, and shall be maintained with minimal moisture loss at a relatively constant temperature for the period necessary for hydration of the cement and hardening of the concrete in accordance with ACI 308, "Standard Practice for Curing Concrete". The materials and method of curing shall be subject to review and acceptance by the ENGINEER. Specific curing requirements may be called out on the Drawings or other Technical Specifications. Curing shall be continued for at least seven days. Alternatively, if tests are made of cylinders kept adjacent to the structure and cured by the same methods, moisture retention measures may be terminated when the average compressive strength has reached 70% of the specified concrete strength. When a spray applied membrane -curing compound is used, it shall be applied in two coats with the second coat applied at right angles to the first coat. 3.02 EVAPORATIVE RETARDANT An evaporative retardant shall be used during concrete placement for water retaining structure floor and roof slabs and other slabs larger than 2,500 square feet in size. The retardant shall be sprayed using a power sprayer at a rate of 10 gallons per 2,000 square feet after screeding and repeated after the first floating operation. The evaporative retardant shall not be applied during the final steel troweling operations or after the water sheen has disappeared from the concrete surface. 3.03 SLABS For concrete surfaces not in contact with forms, a procedure determined by the ENGINEER shall be applied immediately after completion of placement and finishing. 3.04 WALLS AND COLUMNS Moisture loss from surfaces placed against wooden or metal forms exposed to heating by the sun shall be minimized by keeping the forms wet until they can be safely removed. After form removal, the concrete shall be cured until the end of the curing time by one of the previously described curing methods. Concrete shall not be placed against forms that have been exposed to air below freezing temperatures until the forms have been heated so that the surface temperature of the form is >_ 40' F. The top of walls and columns not covered by forms shall be cured using a membrane -curing compound conforming to ASTM C 309 immediately after placement 3.05 OTHER SURFACES Unless otherwise shown in the Drawings all other surfaces shall be cured using two Bobcat Ridge Access Road 03390-3 Concrete Curing Improvements June 2006 B. Construction Progress Meetings: Progress meetings will be conducted weekly or at some other frequency, if approved by the OWNER, ENGINEER and CONTRACTOR. These meetings shall be attended by the OWNER, the ENGINEER, the CONTRACTOR's representative and any others invited by these people. The meeting will be conducted by the ENGINEER and the ENGINEER will arrange for keeping the minutes and distributing the minutes to all persons in attendance. The agenda of these project meetings will include construction progress, the status of submittal reviews, the status of information requests, critical work sequencing, review of strategies for connections into existing facilities, status of field orders and change orders, and any general business. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01310-2 Project Meetings Improvements June 2006 applications of a membrane -curing compound conforming to ASTM C 309. The second application shall be applied at 90' to the first application. 3.06 COLD WEATHER Curing during cold weather conditions shall include the above methods except for water cure unless measures are taken to prevent freezing of the water. 3.07 HOT WEATHER If the rate of evaporation approaches 0.2 lb/ft2/hr, as estimated by ACI 305, precautions against plastic shrinkage cracking are required. The CONTRACTOR shall have a recording thermometer, hygrometer and wind gage on site seven days prior to first concrete placement. When necessary, provision for windbreaks, shading, fog spraying, sprinkling, ponding, or wet covering with a light colored material shall be made in advance of placement, and such protective measures shall be taken as quickly as concrete hardening and finishing operations will allow. Precautions against plastic shrinkage cracks may be required in conditions other than what is normally considered hot weather conditions. 3.08 RATE OF TEMPERATURE CHANGE Changes in temperature of the air immediately adjacent to the concrete during and immediately following the curing period shall be kept as uniform as possible and shall not exceed 5° F in any one hour or 50' F in any 24-hour period. 3.09 PROTECTION FROM MECHANICAL INJURY During the curing period, the concrete shall be protected from damaging mechanical disturbances, such as load stresses, heavy shock, and excessive vibration. All finished concrete surfaces shall be protected from damage by construction equipment, materials, or methods, by application of curing procedures, and by rain or running water. Self-supporting structures shall not be loaded in such a way as to overstress the concrete. END OF SECTION Bobcat Ridge Access Road 03390-4 Concrete Curing Improvements June 2006 SECTION 03615 GROUT PART1 GENERAL 1.01 SECTION INCLUDES The Contractor shall furnish all labor, tools and equipment for the placement of grout in tie holes and other locations as shown on the Drawings and specified herein. This section includes basic mixing, application, and curing methods for grout. Contractor shall have a printed set of manufacturer's recommendations for product use on site for review during preparation, mixing and application of grouts. 1.02 RELATED SECTIONS A. Section 03110 - Structural Cast -In -Place Concrete Forms B. Section 03310 - Structural Concrete C. Section 03320 - Construction Joints D. Section 03350 - Concrete Finishing E. Section 03900 - Concrete Curing 1.03 QUALITY STANDARDS A. ASTM C 78 - Test Method for Flexural Strength of Concrete (Using Simple Beam with Third -Point Loading B. ASTM C 109 - Test Method for Compressive Strength of Hydraulic Cement Mortars - Modified C. ASTM C 469 - Test Method for Static Modulus of Elasticity and Poisson's Ratio of Concrete in Compression D. ASTM C 666 - Test Method for Resistance of Concrete to Rapid Freezing and Thawing E. ASTM C 882 - Test Method for Bond Strength of Epoxy Resin Systems used with Concrete - Modified F. ASTM C 1012 - Test Method for Length Change of Hydraulic Cement Mortars Exposed to Sulfate Solution - Modified G. ASTM C 1202 - Electrical Indication of Resistance to Chloride Ion Penetration 1.04 SUBMITTALS A. Grout Bobcat Ridge Access Road 03615-1 Grout Improvements June 2006 B. Bonding Agent C. Curing Compound 1.05 QUALITY ASSURANCE A. Field Tests 1. When the Owner is to perform grout testing, the Contractor shall assist the Owner or his concrete testing consultant as requested during the performance of quality control testing. 2. When prescribed in the Drawings or by these Specifications, length change test specimens will be taken during construction from the first placement of each type of mortar, and at intervals thereafter as selected by the Engineer to insure continued compliance with these specifications. Unless otherwise specified on the Drawings or Specifications the testing will be performed by the Owner or testing representative. 3. When required length change tests and fabrication of specimens for cement based mortar will be performed as specified in ASTM C 1012 at intervals during construction as selected by the Engineer. A set of three specimens will be made for testing at 7 and 28 days. 4. All mortar, already placed, that fails to meet the requirements of this Specification, is subject to removal and replacement at the cost of the Contractor. 5. Unless otherwise specified in the Drawings or Specifications, the cost of all laboratory tests on grout will be bome by the Owner, but the Contractor shall assist the Engineer in obtaining specimens for testing. However, the Contractor shall be charged for the cost of any additional tests and investigation on work performed which does not meet the Specifications. B. Construction Tolerances Construction tolerances shall be as specified in the Section 03110 except as modified herein and elsewhere in the Contract Documents. 1.06 ACCEPTABLE MANUFACTURERS/PRODUCTS Master Builders Technologies EMACO R320 - Polymer -Modified Vertical/Overhead Patching Mortar MB 429, Masterkure CR, Masterkure 200W or Masterkure 100W - curing compounds 1.07 DELIVERY, STORAGE AND HANDLING Cement based mortar shall be delivered and stored in manufacturer's packaging until it is ready to be mixed and placed. Mortar bags shall be stored off the ground and protected from water and all other substances that will penetrate packaging. Bobcat Ridge Access Road 03615-2 Grout Improvements June 2006 PART PRODUCTS 2.01 MORTAR FOR TIE HOLES EMACO R320 or approved equal. 2.02 BONDING ADHESIVES Concresive Liquid LPL, Concresive Standard Liquid or approved equal. 2.03 WATER Only clean potable water shall be used. A calibrated measuring device is required for measuring the proper amount of water to be added to grouts and mortars. 2.04 CURING COMPOUND MB 429, Masterkure 100W, Masterkure 200Wor approved equal. 2.05 (EXPOSED) REINFORCING STEEL COATING EMACO P22 or approved equal. PART 3 EXECUTION 3.01 GENERAL These grouts contain admixtures that increase grout strength and workability. The strength and performance of the grout is dependent on proper surface preparation, grout mixing and curing. The Contractor shall be required to use a calibrated measuring device to add clean potable water to the grout mix. Water added to a grout mix without a calibrated device is cause for grout rejection, removal and re -placement. Curing is critical to prevent shrinkage cracks that can develop with grouts containing some admixtures. Curing shall begin immediately after placement. All mixing, surface preparation, handling, placing, consolidation, and other means of execution for pre -packaged mortars shall be done according to the instructions and recommendations of the manufacturer and this Specification. In the event that a conflict occurs between this Specification and manufacturer's instructions, the manufacturer's instructions shall prevail in all cases. 3.02 GROUT FOR TIE HOLES A. Preparation: Thoroughly clean the roughened surface and any exposed reinforcement of rust, dirt, loose chips, and dust. Maintain substrate in a saturated, surface -dry condition. Where applicable, exposed reinforcing steel shall be coated with EMACO P22 reinforcing steel bar protection coating prior to patching. Bobcat Ridge Access Road 03615-3 Grout Improvements June 2006 B. Mixing: Comply with mortar manufacturer's recommendations for water quantity. Mechanically mix with a slow speed drill (400 to 600 RPM) and Jiffler-type paddle. Pour approximately 90% of the mix water into the mixing container; then add the bagged material while continuing to mix. Add remaining water as needed. Mix time shall not exceed 5 minutes. C. Application: Apply bonding adhesive such as Concresive Liquid LPL or Concresive Standard Liquid. Place and finish with trowel or screed. In hot, windy, or dry conditions, where rapid surface evaporation may occur, use Confilm Evaporation Reducer. D. Curing: Apply Masterkure 200 W curing compound in accordance with label instructions. END OF SECTION Bobcat Ridge Access Road 03615-4 Improvements June 2006 Grout DIVISION 7 - THERMAL AND MOISTURE PROTECTION SECTION 07900 SEALANTS Bobcat Ridge Access Road Improvements June 2006 No Text SECTION 07900 SEALANTS PART1 GENERAL 1.01 SECTION INCLUDES A. The CONTRACTOR shall furnish all labor, materials, tools, equipment, and perform all work and services for all sealant work, both exterior and interior where the words caulk, caulking or sealant is shown on Drawings or specified, in accordance with provisions of the Contract Documents, and completely coordinated with work of all other trades. Although such work is not specifically indicated, furnish and install all supplementary or miscellaneous items, appurtenances and devices incidental to or necessary for a sound, secure and complete installation. 1.02 RELATED SECTIONS A. Section 02770 — Sidewalk, Curb and Gutter, and Miscellaneous Concrete B. Section 03310 — Structural Concrete 1.03 QUALITY STANDARDS A. American Society for Testing and Materials (ASTM) 1. ASTM C 509 - Cellular Elastomeric Preformed Gasket and Sealing Material 2. ASTM C 920 - Elastomeric Joint Sealants 3. ASTM D 1056 - Flexible Cellular Materials - Sponge or Expanded Rubber 4. ASTM D 1565 - Flexible Cellular Materials - Vinyl Chloride Polymers and Copolymers (Open -Cell Foam) B. SWRI (Sealant, Waterproofing and Restoration Institute) - Sealant and Caulking Guide Specification C. Federal Specification (FS): TT-S-011543A 2. TT-S-00227E(3) 3. 17-S-00230C, Type II, Class A D. Acceptable Manufacturers: Subject to compliance with specifications, products of the following manufacturers are accepted for use: Bobcat Ridge Access Road 07900-1 Sealants Improvements June 2006 1. Potable Water Containment Structures Polyurethane sealant: Sika, Sikaflex 1-a or Sikaflex 1-c 2. Fire Resistant Sealant for Buildings Fire resistant sealant: 3-6548 silicone RTV foam by General Electric 3. Portland Cement Concrete Pavements a. Dow Corning 888 or 890. b. Sika, Sikaflex - 15 LM 4. Portland Cement Concrete Curb, Gutter and Sidewalk a. Sika, Sikaflex 1-a or Sikaflex - 1cSL 1.04 SUBMITTALS A. The CONTRACTOR shall submit product specifications for all items pertaining to the work covered in this section. 1.05 QUALITY ASSURANCE: A. Perform work in accordance with SWRI requirements for materials and installation, or; B. Perform work in accordance with sealant manufacturer's requirements for preparation of surfaces and material installation instructions. C. Maintain one (1) copy of each document on site. PART PRODUCTS 2.01 MATERIALS A. Color: Provide colors matching materials being sealed. Where compound is not exposed to view in finished work, provide manufacturer's color which has best performance. B. Type: Provide non -sagging sealant for vertical joints. Sealants for horizontal joints may be self -leveling. C. Filler Compatibility: Before use of any sealant, investigate its compatibility with joint surfaces, fillers and other materials in joint system. Provide only materials compatible with installation conditions. D. Field Services: Obtain sealing compounds only from manufacturers who will, when required, provide services of manufacturer's field service representatives at project site for purposes of advising and instructing installers in proper procedures and Bobcat Ridge Access Road 07900-2 Sealants Improvements June 2006 precautions for use of materials. Provide such services, when required, without expense to OWNER. E. Compressible Sealants: Size compressible sealant so that width of material is twice joint width. F. Sealant Applications: 1. One or two component polyurethane. (Exterior and interior use). 2. One or two component silicone. (Exterior use and interior wet area use.) 3. Compressible Sealant (where indicated). 4. Epoxy Sealants (where indicated). 5. Activated Oakum Sealants a. Interior joints box culverts below elevation 5044.5. 1. Manufacture: Strata -Tech, Hydrotite ST-591, or equal. 2. Install materials per Manufacture's recommendations. 3. Once curing of the hydrophilic injection resin is complete, no infiltration shall be observed through the joint. 6. Exterior Joint Collar a. Exterior joints of box culverts below elevation 5044.5. 1. Manufacture: Mar -Mac Manufacturing Company, MacWrap Exterior Joint Sealer; or equal. 2. Install materials per Manufacture's recommendations. 3. Band Width: 13" G. Joint Cleaner: The joint shall be cleaned as recommended by sealant manufacturer. H. Joint Primer -Sealer: The joint shall be cleaned as recommended as recommended by sealant manufacturer. I. Bond Breaker: Bond breaker material shall be furnished as recommended by sealant manufacturer. J. Sealant Backer Rod: Rod stock of polyethylene, polyethylene jacketed polyurethane foam, or other flexible, non -absorbent, non -bituminous material recommended by sealant manufacturer. The backer rod shall: Control joint depth. 2. Break bond of sealant at bottom of joint. 3. Provide proper shape of sealant bead to minimize possibility of sealant extrusion. Bobcat Ridge Access Road 07900-3 Sealants Improvements June 2006 SECTION 01320 CONSTRUCTION SCHEDULES PART1 GENERAL 1.01 SECTION INCLUDES A. Prepare detailed schedule of all construction operations and procurements to be reviewed by parties attending the preconstruction conference. Schedule shall be approved by the OWNER and ENGINEER prior to Notice to Proceed. 1.02 FORMAT AND SUBMISSIONS A. Prepare construction and procurement schedules in a graphic format suitable for displaying scheduled and actual progress. The construction schedule shall clearly identify the critical path for the project and shall also identify all critical procurement items. B. Submit four (4) copies of each schedule to the OWNER and -ENGINEER for review. The ENGINEER will return one copy to the CONTRACTOR with revisions suggested or necessary for coordination of the Work with the needs of the OWNER or others. 1.03 CONTENT A. Construction Progress Schedule Show the complete work sequence of construction by activity and location. 2. Show the dates for the beginning and completion of major task items. At a minimum, show the following items: • Removal of the existing upper and lower culverts • Installation of both the upper and lower culverts • Installation of the inverted siphon • Construction of the gravel road • The full closure of the road and the necessary use of the temporary access road • Construction of the stormwater overflow channel 3. Show projected percentage of completion for each item as of the first day of the month. B. Report of delivery of equipment and materials. Show delivery status of critical and major items of equipment and materials. Bobcat Ridge Access Road 01320-1 Construction Schedules Improvements June 2006 K. Compressible Sealant: Foamed polyurethane strip saturated with polymerized polybutylene water proofing. 2. Foamed polyurethane strip saturated with polymerized polybutylene waterproofing coated on front face with non -reactive release agent that will act as bond breaker for applied sealant. L. Adhesive for Compressive Sealant: Apply adhesive as recommended by sealant manufacturer. PART 3 EXECUTION 3.01 INSTALLATION: A. Surface Preparation: Clean all joint surfaces. Joint walls must be sound, clean, dry, and free from oil, grease, and frost. Curing compound residues and any other foreign matter must be thoroughly removed. Where required to completely clean the joint, the joint shall be mechanically cleaned by water or sand blasting. B. Bond Breaker or Backer Rod Installation: Install bond breaker or backer rod as specified to regulate depth of sealant. C. Areas to be Sealed: Seal building and any joints or areas which will permit penetration of moisture unless sealing work is specifically required under other Sections and/or as shown on the Drawings. Make all joints watertight. D. Priming: Where required, prime joint surfaces. Limit application to surfaces to receive caulking. Mask off adjacent surfaces. E. Application: Use sufficient pressure to fill all voids and joints solid. Apply sealant when joint slot is at the mid -point of its designed expansion and contraction. Install sealant with hand or power -operated caulking gun horizontally in one direction and vertically from top to bottom. Avoid overlapping of sealant to eliminate entrapment of air. To facilitate tooling, wet concave pointing tool with a diluted soap solution. Apply sealants when the surface and ambient temperature is 40° F or higher and in accordance with the temperature limitations of the manufacturer. F. Compressible Joint Sealant: Install compressible sealant in joint to depth recommended by manufacturer. Take care to avoid contamination of sides of joint. Protect side walls of joint (to depth of sealant) as recommended by manufacturer. Install with adhesive on two faces in contact with sides of joints. G. Clean up: Dispose of all spillage and refuse sealant material in accordance with applicable regulations. END OF SECTION Bobcat Ridge Access Road 07900-4 Sealants Improvements June 2006 DIVISION 9 - FINISHES SECTION 09985 STRUCTURAL CONCRETE COATING Bobcat Ridge Access Road Improvements June 2006 No Text SECTION 09985 STRUCTURAL CONCRETE COATING PART1 GENERAL 1.01 SECTION INCLUDES A. This work shall consist of furnishing and applying two (2) coats of a semi -opaque pure acrylic water repellent and colored coating to all exposed concrete surfaces in accordance with the Drawings and these Specifications. 1. Structures to be coated include: a. Headwalls and wingwalls on culverts No. 1 and 4. 1.02 RELATED SECTIONS A. Section 03350 — Concrete Finishing PART PRODUCTS 2.01 MATERIALS A. The coating shall be self priming, semi -opaque colored toner containing only methyl methacrylate ethyl acrylate copolymer resins. The toning pigments shall be suspended in solution at all times by a chemical suspension agent and solvent. The toning pigments shall be laminar silicates, titanium dioxide, and inorganic oxides. There shall be no settling or color variation. Use of vegetable or marine oils, paraffin materials, stearates, or organic pigments in any part of the coating formulation will not be permitted. Physical Properties: Weight by Gallon 8.3 pounds, min. Solids by Weight 30% min. Sand (Silicone) 3.2 to 3.8 lbs./gallon (exclude at retaining walls With form liner finish PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. The coatings shall be applied to all exposed concrete elements above the ground line and shall extend 1 foot below the ground line or as shown on the Drawings. B. The color mixtures to be used shall be submitted in a color block for approval by the OWNER. C. Three (3) 2' x 2' samples showing the designated colors and texture shall be prepared for initial approval. The coating shall be applied to a surface similar in pattern and texture to the wall panels to be used on the project. Bobcat Ridge Access Road 09985-1 Structural Concrete Coating Improvements June 2006 D. The coating shall be applied by the same methods to be used in the final field application and in accordance with these Specifications. A final sample for the chosen color and texture measuring at least 4' x 4' shall be prepared as specified above and shall be set at the project site for a period of one (1) week for review by the ENGINEER and his representative. The final samples must receive the ENGINEER's written approval before the coating can be incorporated into the work. E. All concrete finishing shall be completed in accordance with the Specifications. Prior to application of the coating material, all voids and irregularities pointed and trued with a mortar consisting of cement and fine sand aggregate. Only minor voids which can be completely filled with the coating material may remain. Within 24 hours before the coating is applied, the concrete surfaces to be coated shall be hot water blasted at a minimum of 3,000 psi followed by a cold water rinse to remove dirt, curing agents, form release agents, or other foreign substances that would be detrimental to the coating penetration or color. All surfaces to be coated must be clean, dry, and free of frost or other foreign substances at the time of application. The concrete shall be at least 14 days old before the bonding agent and coating may be applied. F. The coating shall be mixed by a mechanical mixer and must be applied by spraying. A roller will be used immediately after the spray application to obtain texture, and fill minor voids as approved by the ENGINEER. A brush may be used to apply coating to form liner finishes as approved by the ENGINEER. G. The process will be applied uniformly in the following sequences. Application of the first coat applied at a rate of 45 square feet per gallon, and 80 square feet per gallon for the second coat. The second coat shall not be applied until at least 12 hours after application of the first coat, but not to exceed 96 hours, or as recommended by the manufacturer. Workmanship shall be such that the final coated surface is colored uniformly and presents a pleasing appearance. H. The coating shall be applied only when the ambient temperature is between 40°F and 90°F. END OF SECTION Bobcat Ridge Access Road 09985-2 Structural Concrete Coating Improvements June 2006 K 2. Include a schedule which includes the critical path for Shop Drawings, tests, and other submittal requirements for equipment and materials. 1.04 PROGRESS REVISIONS A. Submit revised schedules and reports when changes are foreseen, when requested by OWNER or ENGINEER, and with each application for progress payment. B. Show changes occurring since previous submission. 1. Actual progress of each item to date. 2. Revised projections of progress and completion. C. Provide a narrative report as needed to define: 1. Anticipated problems, recommended actions, and their effects on the schedule. 2. The effect of changes on schedules of others. 1.05 OWNER'S RESPONSIBILITY A. OWNER's review is only for the purpose of checking conformity with the Contract Documents and assisting CONTRACTOR in coordinating the Work with the needs of the Project. B. It is not to be construed as relieving CONTRACTOR from any responsibility to determine the means, methods, techniques, sequences and procedures of construction as provided in the General Conditions. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01320-2 Construction Schedules Improvements June 2006 SECTION 01330 SUBMITTALS PART1 GENERAL 1.01 SECTION INCLUDES A. Requirements: Where required by the Specifications, the CONTRACTOR shall submit descriptive information that will enable the ENGINEER to determine whether the CONTRACTOR's proposed materials, equipment, methods of work are in general conformance to the design concept and in accordance with the Drawings and Specifications. The information submitted may consist of drawings, specifications, descriptive data, certificates, samples, test results, product data, and such other information, all as specifically required in the Specifications. In some instances, specified submittal information describes some, but not all features of the material, equipment, or method of work. 2. The CONTRACTOR shall be responsible for the accuracy and completeness of the information contained in each submittal and shall assure that the material, equipment, or method of work shall be as described in the submittal. The CONTRACTOR shall verify that all features of all products conform to the requirements of the Drawings and Specifications. The CONTRACTOR shall ensure that there is no conflict with other submittals and notify the ENGINEER in each case where its submittal may affect the work of another CONTRACTOR or the OWNER. The CONTRACTOR shall ensure coordination of submittals among the related crafts and subcontractors. 3. Submittals will be reviewed for overall design intent and returned to CONTRACTOR with action to be indicated by the ENGINEER. It shall be the CONTRACTOR's responsibility to assure that previously accepted documents are destroyed when they are superseded by a resubmittal as such. 4. It shall be the CONTRACTOR's responsibility to ensure that required items are corrected and resubmitted. Any work done before approval shall be at the CONTRACTOR's own risk. B. Submittal Procedure: Unless a different number is called for in the individual sections, six (6) copies of each submittal and sample are required, four (4) of which will be retained by the ENGINEER. The CONTRACTOR shall receive two (2) copies in return. Faxed submittals will not be accepted. 2. Submittals that are related to or affect each other shall be forwarded simultaneously as a package to facilitate coordinated review. Uncoordinated submittals will be rejected. Bobcat Ridge Access Road 01330-1 Submittals Improvements June 2006 3. If the items or system proposed are acceptable but the major part of the individual drawings or documents are incomplete or require revision, the submittal will be returned with requirements for completion. 4. The right is reserved for the ENGINEER to require submittals in addition to those called for in individual sections. 5. Submittals regarding material and equipment shall be submitted directly to the ENGINEER and will be accompanied by a transmittal form. A separate form shall be used for each specific item, class of material, equipment, and items specified in separate discrete sections for which the submittal is required. Submittals for various items shall be made with a single form when the items taken together constitute a manufacturer's package or are so functionally related that expediency indicates checking or review of the group or package as a whole. 6. A unique number, sequentially assigned, shall be noted on the transmittal form accompanying each item submitted. Original submittal numbers shall have the following format: "XXX-Y;" where "XXX" is the originally assigned submittal number and "Y" is a sequential letter assigned for resubmittals (i.e., A, B, or C being the first, second and third resubmittals, respectively). Submittal 25B, for example, is the second resubmittal of Submittal 25. 7. If the CONTRACTOR proposes to provide material, equipment, or method of work that deviates from the Contract Documents, it shall indicate so under "deviations" on the transmittal form accompanying the submittal copies. 8. Submittals that do not have all the information required to be submitted, including deviations, are not acceptable and will be returned without review. C. Review Procedure: Submittals are specified for those features and characteristics of materials, equipment, and methods of operation that can be selected based on the CONTRACTOR's judgment of their conformance to the requirements of the Drawing and Specifications. Other features and characteristics are specified in a matter that enables the CONTRACTOR to determine acceptable options without submittals. The review procedure is based on the CONTRACTOR's guarantee that all features and characteristics not requiring submittals conform to the Drawings and Specifications. Review shall not extend to means, methods, techniques, sequences, or procedures of construction or to verifying quantities, dimensions, weights or gages, or fabrication processes (except where specifically indicated or required by the Specifications) of separate items, and as such, will not indicate approval of the assembly in which the item functions. 2. Unless otherwise specified, within twenty-one (21) calendar days after receipt of the submittal, the ENGINEER will review the submittal and return copies. The returned submittal will indicate one of the following actions: Bobcat Ridge Access Road 01330-2 Submittals Improvements June 2006 a. If the review indicates that the material, equipment, or work method complies with the Specifications, submittal copies will be marked "NO EXCEPTIONS TAKEN". In this event, the CONTRACTOR may begin to implement the work method or incorporate the material or equipment covered by the submittal. b. If the review indicates limited corrections are required, copies will be marked "FURNISH AS NOTED". The CONTRACTOR may begin implementing the work method or incorporating the material and equipment covered by the submittal in accordance with the noted corrections. Where submittal information will be incorporated in Operation and Maintenance data, a corrected copy shall be provided. C. If the review indicates that the submittal is insufficient or contains incorrect data, copies will be marked "REVISE AND RESUBMIT". Except at its own risk, the CONTRACTOR shall not undertake work covered by this submittal until it has been revised, resubmitted and returned marked either "NO EXCEPTIONS TAKEN" or "FURNISH AS NOTED". d. If the review indicates that the material, equipment, or work method do not comply with the Specifications, copies of the submittal will be marked "REJECTED". Submittals with deviations that have not been identified clearly may be rejected. Except at its own risk, the CONTRACTOR shall not undertake the work covered by such submittals until a new submittal is made and returned marked either "NO EXCEPTIONS TAKEN" or "FURNISH AS NOTED". D. Drawing: The term "shop drawings" includes drawings, diagrams, layouts, schematic, descriptive literature, illustrations schedules performance and test data, and similar materials furnished by CONTRACTOR to explain in detail specific portions of the work required by the Contract 2. CONTRACTOR shall coordinate all such drawings, and review them for legibility, accuracy, completeness and compliance with contract requirements and shall indicate this approval thereon as evidence of such coordination and review. Shop drawing submitted to the ENGINEER without evidence of CONTRACTOR's approval will be returned for resubmission. 3. Shop drawing shall be clearly identified with the name and project number of this contract, and references to applicable specification paragraphs and contract drawings. When catalog pages are submitted, applicable items shall be clearly identified. 4. CONTRACTOR shall stamp his approval on shop drawings prior to submission to the ENGINEER as indication of his checking and verification of dimensions and coordination with interrelated items. Stamp shall read: "(CONTRACTOR's Name) represents that we have determined and verified all field dimensions and measurements, field construction criteria, materials, Bobcat Ridge Access Road 01330-3 Submittals Improvements June 2006 catalog numbers and similar data, and that we have checked with the requirements of the Specifications and Drawings, the Contract Documents, and General Conditions". Marks on drawings by CONTRACTOR shall not be in red. Any marks by CONTRACTOR shall be duplicated on all copies submitted. 5. If shop drawings show variations from contract requirements, CONTRACTOR shall describe such variations in writing, separate from the drawings, at time of submission. All such variations must be approved by the ENGINEER If ENGINEER approves any such variations, he shall issue an appropriate contract modification, except that, if the variation is minor and does not involve a change in price or in time of performance, a modification need not be issued. 6. Should the CONTRACTOR propose any item on his shop drawings or incorporate an item into the work, and that item should subsequently prove to be defective or otherwise unsatisfactory, (regardless of the ENGINEER's preliminary review), the CONTRACTOR shall, at his own expense, replace the item with another item that will perform satisfactorily. E. Certificates: For those items called for in individual sections, famish six (6) certificates of compliance from manufacturers or suppliers certifying that materials or equipment being furnished under the Contract comply with the requirements of these Specifications. F. Samples: Samples shall be sufficient in size to clearly illustrate functional characteristics and full range of color, texture, and pattern. G. Effect of Review of CONTRACTOR's Submittals: Review of drawings, data, methods of work, or information regarding materials or equipment the CONTRACTOR proposes to provide, shall not relieve the contractor of its responsibility for errors therein and shall not be regarded as an assumption of risks or liability by the ENGINEER or the OWNER, or by any officer or employee thereof, and the CONTRACTOR shall have no claim under the Contract on account of the failure or partial failure, of the method of work, material, or equipment so reviewed. A mark of "NO EXCEPTIONS TAKEN" or "FURNISH AS NOTED" shall mean that the OWNER has no objection to the CONTRACTOR, upon its own responsibility, using the plan or method of work proposed, or providing the materials or equipment proposed. Bobcat Ridge Access Road 01330-4 Submittals Improvements June 2006 PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01330-5 Submittals Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road 01330-6 Submittals Improvements June 2006 SECTION 01425 STANDARD REFERS. PART1 GENERAL 1.01 SECTION INCLUDES A. Reference to standards, specifications, manuals, or codes of any technical society, organization, or association, or to the laws or regulations of any governmental authority, whether such reference be specific or by implication, shall mean the latest standard specification, manual, code, or laws or regulations in effect at the time of opening of Bids, except as may be otherwise specifically stated. However, no provision of any referenced standard, specifications manual or code (whether or not specially incorporated by reference in the Contact Documents) shall be effective to change the duties and responsibilities of OWNER, CONTRACTOR, or ENGINEER, or any of their consultants, agents or employees from those set forth in the Contract Documents, nor shall it be effective to assign to ENGINEER, or any of ENGINEER's Consultants, agents, or employees, any duty or authority to supervise or direct the furnishing or performance of the Work. Whenever used in the Contract Documents, the following abbreviations will have the meanings listed: AASHTO American Association of State Highway and Transportation Officials 444 North Capital Street, N.W., Suite 225 Washington, DC 20001 ACI American Concrete Institute P. O. Box 19150 Detroit, MI ACPA American Concrete Pipe Association AISC American Iron and Steel Institute 150 East 42nd Street New York, NY 10017 AISI American Iron and Steel Institute 150 East 42nd Street New York, NY 10017 ANSI American National Standards Institute, Inc. 1430 Broadway New York, NY 10017 AREMA American Railway Engineering and Maintenance -of -Way Association 8201 Corporate Drive, Suite 1125 Landover, MD 20785 Bobcat Ridge Access Road 01425-1 Standard References Improvements June 2006 ASCE American Society of Civil Engineers 345 East 47th Street New York, NY 10017 ASTM American Society of Testing and Materials 1916 Race Street Philadelphia, PA 19103 BOCA Building Officials and Code Administrators 17926 Halstead Homewood, IL 60430 CISPI Cast Iron Soil Pipe Institute CRSI Concrete Reinforcing Steel Institute 180 North LaSalle Street Chicago, IL 60601 CSI Construction Specifications Institute DIPRA Ductile Iron Pipe Research Associations EPA Environmental Protection Agency FEDSPEC Federal Specifications General Services Administration Specification and Consumer Information Distribution Branch Washington Navy Yard, Building 197 Washington, DC 20407 FEDSTDS Federal Standards (see FEDSPEC) ICBO International Conference of Building Officials 5360 South Workman Mill Road Whittier, CA 90601 MILSPEC Military Specifications Naval Publications and Forms Center 5801 Tabor Avenue Philadelphia, PA 19120 NIST NPC NSC National Institute of Standards and Technology National Plumbing Code National Safety Council Bobcat Ridge Access Road 01425-2 Standard References Improvements June 2006 OSHA Occupational Safety and Health Act U.S. Department of Labor Occupational and Health Administration San Francisco Regional Office 450 Golden Gate Avenue, Box 30617 PCA Portland Cement Association PCI Prestressed Concrete Institute PS Products Standards Section - U.S. Depart. of Commerce SSPC Steel Structures Painting Council SSPWC Standard Specifications for Public Works Construction Building News, Inc. 3055 Overhead Avenue Los Angeles, CA 90034 TCA Title Council of America UBC Uniform Building Code Published by ICBO UL Underwriter's Laboratory 207 East Ohio Street Chicago, IL 60611 UMC Uniform Mechanical Code Published by ICBO UPC Uniform Plumbing Code Published by IAPMO PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01425-3 Standard References Improvements June 2006 TABLE OF CONTENTS SECTION DIVISION 1 - GENERAL REQUIREMENTS 01110 SUMMARY OF WORK 01140 CONTRACTOR'S USE OF PREMISES 01145 SPECIAL PROJECT PROCEDURES 01180 UTILITY SOURCES 01310 PROJECT MEETINGS 01320 CONSTRUCTION SCHEDULES 01330 SUBMITTALS 01425 STANDARD REFRENCES 01450 MATERIALS TESTING 01555 TRAFFIC REGULATION 01635 SUBSTITUTIONS AND PRODUCT OPTIONS 01650 MATERIAL DELIVERY, STORAGE, AND HANDLING 01710 SITE CONDITIONS 01715 TREE, LANDSCAPE, VEGETATION, AND WETLAND PROTECTION 01720 FIELD ENGINEERING AND SURVEYING 01745 ENVIRONMENTAL CONTROLS 01780 CONTRACT CLOSEOUT DIVISION 2 - SITE WORK 02220 REMOVAL OF STRUCTURES AND OBSTRUCTIONS 02230 CLEARING AND GRUBBING 02235 TOPSOIL 02240 WATER CONTROL AND DEWATERING 02315 EXCAVATION AND EMBANKMENT 02320 TRENCH EXCAVATION AND BACKFILL 02321 CONTROLLED LOW STRENGTH MATERIAL BACKFILL (FLO-FILL) 02370 EROSION AND SEDIMENT CONTROL 02375 RIPRAP 02613 PRE -CAST REINFORCED CONCRETE BOX CULVERT 02615 DUCTILE IRON PIPE 02620 LOW PRESSURE PLASTIC PIPE 02710 AGGREGATE BASE COURSE 02740 FLEXIBLE PAVEMENT 02920 LAWNS AND GRASSES DIVISION 3 - CONCRETE 03110 STRUCTURAL CAST -IN -PLACE CONCRETE FORMS 03210 REINFORCING STEEL 03310 STRUCTURAL CONCRETE 03320 CONSTRUCTION JOINTS Bobcat Ridge Access Road (i) Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK. Bobcat Ridge Access Road 01425-4 Standard References Improvements June 2006 SECTION 01450 MATERIALS TESTING PART1 GENERAL 1.01 SECTION INCLUDES A. Provide such equipment and facilities as are required for conducting field tests and for collecting and forwarding samples. Do not use any materials or equipment represented by samples until tests, if required, have been made and the materials or equipment found to be acceptable. Any product which becomes unfit for use after approval thereof shall not be incorporated into the work. B. Tests shall be made by an accredited testing laboratory selected by the OWNER. Except as otherwise provided, sampling and testing of all materials and the laboratory methods and testing equipment shall be in accordance with the latest standards and tentative methods of the American Society for Testing Materials (ASTM), and the American Association of Highway and Transportation Officials (AASHTO). C. Where additional or specific information concerning testing methods, sample sizes, etc., is required, such information is included under the applicable sections of the Specifications. Any modification of, or elaboration on, these test procedures which may be included for specific materials under their respective sections in the Specifications shall take precedence over these procedures. 1.02 OWNER'S RESPONSIBILITIES A. The OWNER shall be responsible for and shall pay all costs in connection with the following testing: Soils compaction tests. 2. Trench backfill. 3. Pipe and structural bedding. 4. Tests not called for by the Specifications of materials delivered to the site. 5. Concrete tests. 6. Pavement tests 1.03 CONTRACTOR'S RESPONSIBILITIES A. In addition to those inspections and tests called for in the General Conditions, CONTRACTOR shall also be responsible for and shall pay all costs in connection with testing required for the following: 1. Testing of concrete manholes. Bobcat Ridge Access Road 01450-1 Materials Testing Improvements June 2006 2. Concrete materials and mix designs. 3. Design of asphalt mixtures. 4. Gradation tests for embedment, fill and backfill materials. 5. All performance and field testing specifically called for by the Specifications. 6. All retesting for work or materials found defective or unsatisfactory, including tests covered under 1.02 above. 7. Water quality testing required by discharge permits. 1.04 TRANSMITTAL OF TEST REPORTS Written reports of tests and engineering data furnished by CONTRACTOR for ENGINEER's review of materials and equipment proposed to be used in the work shall be submitted as specified for Shop Drawings. The testing laboratory retained by the OWNER will furnish three (3) copies of a written report of each test performed by laboratory personnel in the field or laboratory. Two (2) copies of each test report will be transmitted to the ENGINEER and one (1) copy to the CONTRACTOR within seven (7) days after each test is completed. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01450-2 Materials Testing Improvements June 2006 SECTION 01555 TRAFFIC REGULATION PART1 GENERAL 1.01 SECTION INCLUDES A. Conformance: Larimer County Traffic Control Regulations, Manual of Uniform Traffic Control Devices (U.S. Department of Transportation), or applicable statutory requirements of authority having jurisdiction. Larimer County Traffic Control Regulations takes precedence over Manual of Uniform Traffic Control Devices. B. Operations on or about traffic areas and provisions for regulating traffic will be subject to the regulation of governmental agencies having jurisdiction over the affected areas. C. Keep traffic areas free of excavated material, construction equipment, pipe, and other materials and equipment. D. Keep fire hydrants and water control valves free from obstruction and available for use at all times. E. Conduct operations in a manner to avoid unnecessary interference with public and private roads and drives. 1.02 TRAFFIC CONTROL PLAN A. The Traffic Control Plan is to be used as a guideline for the CONTRACTOR. Adjustments to the approved plan may be required by the OWNER based on actual traffic operation. B. Traffic control shall be provided by the CONTRACTOR. 1.03 FLAGMEN A. Required where necessary to provide for public safety, or the regulation of traffic, or by jurisdictional authorities. B. Shall be properly equipped and certified by ATSSA. 1.04 WARNING SIGNS AND LIGHTS A. Provide barricades and warning signs for: 1. Open trenches and other excavations. 2. Obstructions, such as material piles, equipment (moving or parked), piled embankment. B. Illuminate by means of warning lights all barricades and obstructions from sunset to sunrise. C. Protect roads and driveways by effective barricades on which are placed acceptable warning signs. D. Barricades and warning signs must be acceptable to the ENGINEER. Bobcat Ridge Access Road 01555-1 Traffic Regulation Improvements June 2006 1.05 PARKING A. The CONTRACTOR shall designate parking areas with the approval of the OWNER for the use of all construction workers and others performing work or furnishing services in connection with the project so as avoid interference with public traffic, OWNER's operations, or construction activities. 1.06 ROADWAY USAGE BETWEEN OPERATIONS A. At all times when work is not actually in progress, CONTRACTOR shall make passable and shall open to traffic such portions of the project and temporary roadways or portions thereof as may be agreed upon between CONTRACTOR and OWNER and all authorities having jurisdiction over any properties involved. 1.07 WORK AREA SAFETY A. The CONTRACTOR shall maintain a safe work area and protect area residents, motorists, bicyclists, pedestrians, and children from work area hazards. B. The CONTRACTOR shall provide all work area safety control devices, such as barricades and safety fence around all excavations and drop-offs. C. Work area safety control devices will not be paid for separately. Cost for this equipment should be included in the unit costs for the work items which will require work area safety control devices. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01555-2 Traffic Regulation Improvements June 2006 SECTION 01635 SUBSTITUTIONS AND PRODUCT OPTIONS PART1 GENERAL 1.01 SECTION INCLUDES A. Description: This section describes the procedure required by the CONTRACTOR for product substitutions. 2. Requests for Substitution: a. Base all bids on materials, equipment and procedures specified. b. Certain types of equipment and kinds of material are described in specifications by means of trade names and catalog numbers, and/or manufacturer's names. Where this occurs, it is not intended to exclude from consideration such types of equipment and kinds of material bearing other trade names, catalog numbers and/or manufacturer's names, capable of accomplishing purpose of types of equipment or kinds of material specifically indicated. C. Other types of equipment and kinds of material may be acceptable to the OWNER and ENGINEER. d. Types of equipment, kinds of material and methods of construction, if not specifically indicated must be approved in writing by ENGINEER and the OWNER. 3. Submission of Requests for Substitution: a. After Notice to Proceed, the OWNER/ENGINEER will consider written requests for substitutions of products, materials, systems or other items. b. The ENGINEER reserves the right to require substitute items to comply color and pattern -wise with base specified items, if necessary to secure "design intent". C. Submit six (6) copies of request for substitution. Include in request: 1) Complete data substantiating compliance of proposed substitute with Contract Documents. 2) For products: i. Product identification, including manufacturer's name. Bobcat Ridge Access Road 01635-1 Substitutions and Improvements Product Options June 2006 ii. Manufacturer's literature, marked to indicate specific model, type, size, and options to be considered: Product description; performance and test data; reference standards; difference in power demand; dimensional differences for specified unit. Name and address of similar projects on which product was used, date of installation, and field performance data. 3) For construction methods: i. Detailed description of proposed method. ii. Drawings illustrating methods. 4) Itemized comparison of proposed substitution with product or method specified. 5) Data relating to changes in construction schedule. 6) Relation to separate contracts. 7) Accurate cost data on proposed substitution in comparison with product or method specified. d. In making request for substitution, or in using an approved substitute item, Supplier/Manufacturer represents: 1) He has personally investigated proposed product or method, and has determined that it is equal or superior in all respects to that specified and that it will perform function for which it is intended. 2) He will provide same guarantee for substitute item as for product or method specified. 3) He will coordinate installation of accepted substitution into work, to include building modifications if necessary, making such changes as may be required for work to be complete in all aspects. 4) He waives all claims for additional costs related to substitution which subsequently become apparent. 4. Substitutions: a. Request sufficiently in advance to avoid delay in construction. Bobcat Ridge Access Road 01635-2 Substitutions and Improvements Product Options June 2006 5. CONTRACTOR's Option: a. For products specified only by reference standards, select any product meeting standards by any manufacturer, indicate selected type in submission. b. For products specified by naming several products or manufacturers, select any product and manufacturer named, indicate selected type in submission. C. For products specified by naming one or more products, but indicating option of selecting equivalent products by stating "or equivalent" after specified product, CONTRACTOR must submit request, as required for substitution, for any product not specifically named. 6. Rejection of Substitution or Optional Item: a. Substitutions and/or options will not be considered if- 1) They are indicated or implied on shop drawings, or project data submittals, without formal request submitted in accordance with this section. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01635-3 Substitutions and Improvements Product Options June 2006 THIS PAGE INTENTIONALLY LEFT BLANK. Bobcat Ridge Access Road 01635-4 Substitutions and Improvements Product Options June 2006 SECTION 01650 MATERIAL DELIVERY, STORAGE, AND HANDLING PART1 GENERAL 1.01 SECTION INCLUDES A. Equipment, products and materials shall be shipped, handled, stored, and installed in ways which will prevent damage to the items. Damaged items will not be permitted as part of the work except in cases of minor damage that have been satisfactorily repaired and are acceptable to the ENGINEER. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01650-1 Material Delivery, Improvements Storage, and Handling June 2006 03350 CONCRETE FINISHING 03390 CONCRETE CURING 03615 GROUT DIVISION 7 — THERMAL AND MOISTURE PROTECTION 07900 SEALANTS DIVISION 9 — FINISHES 09985 STRUCTURAL CONCRETE COATING APPENDIX A • CTL THOMPSON INCORPORATION, SOILS AND FOUNDATION INVESTIGATION BOBCAT RIDGE AND COUNTY ROAD 32C IMPROVEMENTS, LARIMER COUNTY, COLORADO Bobcat Ridge Access Road (ii) Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road 01650-2 Material Delivery, Improvements Storage, and Handling June 2006 SECTION 01710 SITE CONDITIONS PART1 GENERAL 1.01 SECTION INCLUDES A. General: 1. The CONTRACTOR acknowledges that he has satisfied himself as to the nature and location of the work, the general and local conditions, particularly those bearing upon access to the site; handling, storage, and disposal of materials; availability of water, electricity and roads; uncertainties of weather, river stages, water flow rates and levels in irrigation ditches and canals or similar physical conditions at the site; the conformation and conditions of the ground; the equipment and facilities needed preliminary to and during the execution of the work; and all other matters which can in any way affect the work or the cost thereof under this Contract. 2. The CONTRACTOR further acknowledges that he has satisfied himself as to the character, quality and quantity of surface and subsurface materials to be encountered from his inspection of the site and from reviewing any available records of exploratory work furnished by the OWNER or included in these Documents. Failure by the CONTRACTOR to acquaint himself with the physical conditions of the site and all the available information will not relieve him from responsibility for properly estimating the difficulty or cost of successfully performing the work. 3. The CONTRACTOR warrants that as a result of his examination and investigation of all the aforesaid data that he can perform the work in a good and workmanlike manner and to the satisfaction of the OWNER. The OWNER assumes no responsibility for any representations made by any of its officers or agents during or prior to the execution of this Contract, unless (1) such representations are expressly stated in the Contract, and (2) the Contract expressly provides that the responsibility therefore is assumed by the OWNER. PART PRODUCTS 2.01 INFORMATION ON SITE CONDITIONS A. Any information obtained by the ENGINEER regarding site conditions, subsurface information, groundwater elevations, existing construction of site facilities, and similar data will be available for inspection, as applicable, at the office of the ENGINEER upon request. Such information is offered as supplementary information only. Neither the ENGINEER nor the OWNER assumes any responsibility for the completeness or interpretation of such supplementary information. Differing Subsurface Conditions: a. In the event that the subsurface or latent physical conditions are found materially different from those indicated in these Documents, and differing materially from those ordinarily encountered and generally recognized as inherent in the character of work covered in these Contract Documents, the CONTRACTOR shall promptly, and before Bobcat Ridge Access Road 01710-1 Site Conditions Improvements June 2006 such conditions are disturbed, notify the ENGINEER in writing of such changed conditions. b. The ENGINEER will investigate such conditions promptly and following this investigation, the CONTRACTOR shall proceed with the work, unless otherwise instructed by the ENGINEER. If the ENGINEER finds that such conditions do so materially differ and cause an increase or decrease in the cost of or in the time required for performing the work, the ENGINEER will recommend to the OWNER the amount of adjustment in cost and time he considers reasonable. The OWNER will make the final decision on all Change Orders to the Contract regarding any adjustment in cost or time for completion. 2. Underground Utilities: a. Known utilities and structures adjacent to or encountered in the work are shown on the Drawings. The locations shown are taken from existing records and the best information available from existing utility plans, however, it is expected that there may be some discrepancies and omissions in the locations and quantities of utilities and structures shown. Those shown are for the convenience of the CONTRACTOR only, and no responsibility is assumed by either the OWNER or the ENGINEER for their accuracy or completeness. PART 3 EXECUTION 3.01 GENERAL A. Where the CONTRACTOR's operations could cause damage or inconvenience to railway, telegraph, telephone, television, oil, gas, electricity, water, sewer, or irrigation systems, the operations shall be suspended until all arrangements necessary for the protection of these utilities and services have been made by the CONTRACTOR. B. Notify all utility offices which are affected by the construction operation at least 48 hours in advance. Under no circumstances expose any utility without fast obtaining permission from the appropriate agency. Once permission has been granted, locate, expose, and provide temporary support for all existing underground utilities. C. The CONTRACTOR shall protect all utility poles from damage. If interfering power poles, telephone poles, guy wires, or anchors are encountered, notify the ENGINEER and the appropriate utility company at least 48 hours in advance of construction operations to permit the necessary arrangements for protection or relocation of the interfering structure. D. The CONTRACTOR shall be solely and directly responsible to the owner and operators of such properties for any damage, injury, expense, loss, inconvenience, delay, suits, actions, or claims of any character brought because of any injuries or damage which may result from the construction operations under this Contract. E. Neither the OWNER nor its officers or agents shall be responsible to the CONTRACTOR for damages as a result of the CONTRACTOR's failure to protect utilities encountered in the work. F. If the CONTRACTOR while performing the Contract discovers utility facilities not identified in the Drawings or Specifications, he shall immediately notify the OWNER, Bobcat Ridge Access Road 01710-2 Site Conditions Improvements June 2006 utility, and the ENGINEER in writing. G. hi the event of interruption to domestic water, sewer, storm drain, or other utility services as a result of accidental breakage due to construction operations, promptly notify the proper authority. Cooperate with said authority in the restoration of service as promptly as possible and bear all costs of repair. H. The CONTRACTOR shall replace, at his own expense, any and all other existing utilities or structures removed or damaged during construction, unless otherwise provided for in these Contract Documents or ordered by the ENGINEER. 3.02 INTERFERING STRUCTURES A. The CONTRACTOR shall take necessary precautions to prevent damage to existing structures whether on the surface, aboveground, or underground. An attempt has been made to show major structures on the Drawings. The completeness and accuracy cannot be guaranteed, and it is presented simply as a guide to avoid known possible difficulties. 3.03 FIELD RELOCATION A. During the progress of construction, it is expected that minor relocations of the work will be necessary. Such relocations shall be made only by direction of the ENGINEER. If existing structures are encountered that prevent the construction, and that are not properly shown on the Drawings, notify the ENGINEER before continuing with the construction in order that the ENGINEER may make such field revision as necessary to avoid conflict with the existing structures. If the CONTRACTOR shall fail to so notify the ENGINEER when an existing structure is encountered, and shall proceed with the construction despite the interference, he shall do so at his own risk. 3.04 EASEMENTS A. Where portions of the work are located on public or private property, easements and permits will be obtained by the OWNER. Easements will provide for the use of the property for construction purposes to the extent indicated on the easements. Copies of these easements and permits are available upon request to the OWNER. It shall be the CONTRACTOR's responsibility to determine the adequacy of the easement obtained in every case and to abide by all requirements and provisions of the easement. The CONTRACTOR shall confine his construction operations to within the easement limits or make special arrangements with the property owners or appropriate public agency for the additional area required. Any damage to property, either inside or outside the limits of the easements provided by the OWNER, shall be the responsibility of the CONTRACTOR as specified herein. The CONTRACTOR shall remove, protect, and replace all fences or other items encountered on public or private property. Before final payment will be authorized by the ENGINEER, the CONTRACTOR will be required to furnish the OWNER with written releases from property owners or public agencies where side agreements or special easements have been made by the CONTRACTOR or where the CONTRACTOR's operations, for any reason, have not been kept within the construction right-of-way obtained by the OWNER. B. It is anticipated that the required easements and permits will be obtained before construction is started. However, should the procurement of any easement or permit be delayed, the CONTRACTOR shall schedule and perform the work around these areas until such a time as the easement or permit has been secured. Bobcat Ridge Access Road 01710-3 Site Conditions Improvements June 2006 3.05 LAND MONUMENTS A. The CONTRACTOR shall notify the ENGINEER of any existing Federal, State, City, County, and private land monuments encountered. Private monuments shall be preserved, or replaced by a licensed surveyor at the CONTRACTOR's expense. When Government monuments are encountered, the CONTRACTOR shall notify the ENGINEER at least two (2) weeks in advance of the proposed construction in order that the ENGINEER will have ample opportunity to notify the proper authority and reference these monuments for later replacement. END OF SECTION Bobcat Ridge Access Road 01710-4 Site Conditions Improvements June 2006 SECTION 01715 TREE, LANDSCAPE, VEGETATION, AND WETLAND PROTECTION PART1 GENERAL 1.01 SECTION INCLUDES A. The work for this section consists of protecting existing trees, landscape, wetlands and adjacent vegetation. The CONTRACTOR must take special care to avoid damaging existing trees and vegetation in areas that do not need to be disturbed to complete construction. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION 3.01 SUBMITTAL REQUIREMENTS A. The CONTRACTOR shall submit a plan for on -site haul of materials prior to construction. The plans shall include points of access to and from the site and shall show a workable system of on -site haul routes that protect existing landscaped and wetland areas. This plan shall be submitted to the ENGINEER for his review and comment prior to the commencement of any work. The plan will be discussed with the CONTRACTOR to insure protection of existing vegetation, but the ENGINEER shall not dictate haul routes or construction methods to the CONTRACTOR. Note that the Natural Resources Department may dictate haul routes within the city designated Natural area. 3.02 CONSTRUCTION REQUIREMENTS A. Protected areas will be marked in the field, one time, by the OWNER and ENGINEER. No access of construction vehicles or workers on foot is permitted through protected areas. No material shall be stockpiled; no equipment shall be parked or repaired within these areas. B. Trees and vegetation to be saved that do not fall within the limits of protected areas shall be marked one time in the field by the OWNER and ENGINEER. The CONTRACTOR shall erect fencing if there is risk of damage caused by construction operations. Vehicular and pedestrian traffic shall be limited to performing work in areas marked. Through traffic, and stock piling of equipment and materials are not permitted within marked areas. C. No construction roads are to be created within the drop lines of any trees or other vegetation designated to be saved without approval of the ENGINEER. D. All trees which will be preserved, but are within the limits of construction, must be protected from all damage associated with construction. A sturdy, physical barrier (florescent orange in color) must be fixed in place around each tree for the duration of construction. This barrier will be placed no closer than 6. feet from the trunk, or the drip line, whichever is greater. The barrier itself must be fixed so it cannot be moved easily, but the material can be flexible, such as orange snow fence attached to T-posts driven into the ground, and must act as an effective deterrent to deliberate or accidental damage of each tree. Actual materials and location of barrier must be approved by the OWNER's representatives (i.e. Utilities and City Forester) and ENGINEER. Bobcat Ridge Access Road 01715-1 Tree, Landscape, Vegetation, Improvements and Wetland Protection June 2006 E. The movement or storage of equipment, material, debris, or fill within these required protective barriers is completely prohibited. F. Any trees damaged during construction shall be immediately repaired by an approved tree surgeon. Any tree judged by the ENGINEER to be damaged beyond repair shall be removed at the CONTRACTOR's expense. For each tree erroneously removed or damaged beyond repair, an assessment shall be immediately withheld from the CONTRACTOR's progress payments. This assessment shall be equal to the value of the tree prior to damage. This assessment shall be determined by a tree appraiser, selected by the OWNER and paid for by the CONTRACTOR. The cost for hiring the appraiser shall also be withheld from the CONTRACTOR's progress payments. In addition to the paying of the assessment, the CONTRACTOR shall replace each damaged tree per OWNER'S standards for tree mitigation. G. The CONTRACTOR shall pay an assessment if he disturbs any grasses, shrubs and/or cattails located within the protected areas. The assessment shall not exceed one dollar ($1.00) per square foot of disturbance, and will be immediately withheld from the CONTRACTOR's progress payments. In addition to the paying of the assessment, the damaged vegetation shall be replaced with an equal value per square foot of damage. Replacements shall be planted in accordance with the provisions outlined in these Specifications. Damaged wetland areas shall be replaced and then seeded with a wetland seed mix in accordance with these Specifications or as directed by the ENGINEER. END OF SECTION Bobcat Ridge Access Road 01715-2 Tree, Landscape, Vegetation, Improvements and Wetland Protection June 2006 SECTION 01720 FIELD ENGINEERING AND SURVEYING PART GENERAL 1.01 SECTION INCLUDES A. Surveying: The OWNER will provide construction surveying for the project. City Survey Crews will perform the surveying required. 2. The CONTRACTOR must submit a survey request form to the City Surveyors a minimum of 48 hours prior to needing surveying. 3. If the requested surveying cannot be accomplished in the time frame requested by the CONTRACTOR, the survey personnel shall notify the CONTRACTOR with the date on which the requested work will be completed. 4. Should a sudden change in the CONTRACTOR's operations or schedule require the survey personnel to work overtime, the CONTRACTOR shall pay the additional overtime expense. 5. The CONTRACTOR shall protect all survey monuments and construction stakes. If it is unavoidable to remove a survey monument or construction stakes, the CONTRACTOR is responsible for notifying the Surveyor and allowing enough time for the monuments or stakes to be relocated. The CONTRACTOR will be responsible for the cost of restaking construction stakes and for the cost of reestablishing a destroyed monument. 6. The CONTRACTOR shall be responsible for transferring the information from the construction staked to any necessary forms and for constructing all pipelines, drainage ways, pavements, inlets, walls, and other structures in accordance with the information on the stakes and grade sheets supplied by the OWNER. B. Supervision: The CONTRACTOR shall have supervision, knowledge of the project requirements and proper installation, and construction procedures, available in the field at all times that work is progressing. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01720-1 Field Engineering Improvements and Surveying June 2006 THIS PAGE INTENTIONALLY LEFT BLANK. Bobcat Ridge Access Road 01720-2 Field Engineering Improvements and Surveying June 2006 SECTION 01745 ENVIRONMENTAL CONTROLS PART1 GENERAL 1.01 SECTION INCLUDES A. The work of this section consists of obtaining permits and providing environmental controls consistent with regulatory permits through the duration of the work required under this project. PART PRODUCTS 2.01 MATERIALS A. Dust Control: Dust control agents may be necessary in addition to wetting down with water. Dust control agents may be used only after prior approval by the OWNER. PART 3 EXECUTION 3.01 Dust Control Application: A. The CONTRACTOR shall execute work by methods to minimize raising dust from construction operations. B. The CONTRACTOR shall provide and apply dust control at all times, including evenings, holidays and weekends, as required to abate dust nuisance on and about the site that is a direct result of construction activities. The use of non -approved chemicals, oil, or similar palliatives will not be allowed. Dust control agents may be used only after prior approval of the OWNER. The CONTRACTOR shall be required to provide sufficient quantities of equipment and personnel for dust control sufficient to prevent dust nuisance on and about the site. C. The OWNER will have authority to order dust control work whenever in its opinion it is required, and there shall be no additional cost to the OWNER. The CONTRACTOR shall be expected to maintain dust control measures effectively whether the OWNER or ENGINEER specifically orders such Work. 3.02 PRESERVATION OF NATURAL FEATURES A. Confine operations as much as possible. Exercise special care to maintain natural surroundings in an undamaged condition. Within the work limits, barricade trees, rock outcroppings, and natural features to be preserved. 3.03 HOUSEKEEPING A. Keep project neat, orderly, and in a safe condition at all times. Store and use equipment, tools, and materials in a manner that does not present a hazard. Bobcat Ridge Access Road 01745-1 Environmental Controls Improvements June 2006 DIVISION 1 - GENERAL REQUIREMENTS SECTION 01110 SECTION 01140 SECTION 01145 SECTION 01180 SECTION 01310 SECTION 01320 SECTION 01330 SECTION 01425 SECTION 01450 SECTION 01555 SECTION 01635 SECTION 01650 SECTION 01710 SECTION 01715 SECTION 01720 SECTION 01745 SECTION 01780 Bobcat Ridge Access Road Improvements June 2006 SUMMARY OF WORK CONTRACTOR'S USE OF PREMISES SPECIAL PROJECT PROCEDURES UTILITY SOURCES PROJECT MEETINGS CONSTRUCTION SCHEDULES SUBMITTALS STANDARD REFERENCES MATERIALS TESTING TRAFFIC REGULATION SUBSTITUTIONS AND PRODUCT OPTIONS MATERIAL DELIVERY, STORAGE, AND HANDLING SITE CONDITIONS TREE, LANDSCAPE, VEGETATION, AND WETLAND PROTECTION FIELD ENGINEERING AND SURVEYING ENVIRONMENTAL CONTROLS CONTRACT CLOSEOUT Immediately remove all rubbish. Do not allow rubbish to accumulate. Provide on - site containers for collection of rubbish and dispose of it at frequent intervals during progress of work. 3.04 DISPOSAL A. Disposal of Waste (Unsuitable) Materials: All material determined by the ENGINEER to be waste will be disposed of in approved landfill in a manner meeting all regulations. Dispose of waste materials, legally, at public or private dumping areas. Do not bury wastes inside of the limits of construction. All costs for dump fees, permits, etc., to be borne by the CONTRACTOR. B. Disposal of Garbage and Other Construction Materials: Provide sanitary containers/dumpsters and haul away contents such that no overflow exists. C. Excess excavation shall become the property of the CONTRACTOR and shall be legally disposed of by him outside the limits of construction to an approved disposal site. Excess excavated material suitable for backfill shall not be disposed of until all backfill operations are complete. D. The CONTRACTOR is to immediately inform ENGINEER of any hazardous materials encountered during construction. Dispose of waste materials legally at private or public facilities. 3.05 BURNING A. No burning of debris will be permitted. 3.06 WATER CONTROL A. The project work is located within a natural drainage course is subject to periodic flooding due to rainfall and snowmelt, flows for adjacent developed areas and storm water pipes and ground water flows from saturated soils or other ground water sources. Refer to Section 02240 for Water Control and Dewatering requirements. 3.07 NOISE CONTROL A. All mechanical equipment shall be equipped with the best available mufflers to reduce noise. The CONTRACTOR shall be responsible for obtaining any necessary permits and shall limit noise to the permitted levels. Noise level monitoring shall be performed by the CONTRACTOR as necessary to show that the permitted levels are not being exceeded. 3.08 PERMITS A. All work must be performed in accordance with all applicable regulatory permits. It shall be the responsibility of the CONTRACTOR to obtain a Groundwater Discharge (402) Permit from the Colorado Department of Public Health and Environment for any dewatering operations that will be discharged into any Bobcat Ridge Access Road 01745-2 Environmental Controls Improvements June 2006 dramageways, open channels, or irrigation ditches. The CONTRACTOR shall be responsible for any testing required under the 402 Permit. It shall also be the responsibility of the CONTRACTOR to apply for and obtain a State of Colorado Stormwater Discharge Permit. All costs for this permit shall be the responsibility of the CONTRACTOR. B. The OWNER will obtain the following permits: • (None) C. It shall be the responsibility of the CONTRACTOR to prepare and obtain an approved Erosion and Sediment Control Plan from the OWNER. The CONTRACTOR must obtain all other applicable permits. END OF SECTION Bobcat Ridge Access Road 01745-3 Environmental Controls Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK. Bobcat Ridge Access Road 01745-4 Environmental Controls Improvements June 2006 SECTION 01780 CONTRACT CLOSEOUT PART1 GENERAL 1.01 SECTION INCLUDES A. The following project closeout procedure defines the responsibilities of the CONTRACTOR, OWNER, and ENGINEER in closing the project: Step 1: CONTRACTOR advises the ENGINEER in writing that he has reached "Substantial Completion" and provides a list of items to be completed or corrected. Closeout may be conducted by areas or portions of the work if requested by the OWNER. Step 2: ENGINEER inspects the work to determine if it is substantially complete, and issues a Certificate of Substantial Completion plus a "Punch List" of items to be completed or corrected. Substantial Completion - Definition Reference General Conditions, Substantial Completion Step 3: CONTRACTOR completes and/or corrects all punch list items and notifies the ENGINEER in writing that his work is ready for final inspection. At this time, a final application for payment is submitted. Step 4: ENGINEER makes final inspection. When the work is found to be acceptable under the Contract Documents, and the Contract fully performed, the ENGINEER will issue a final Certificate for Payment. B. Final Paperwork: Prior to Final Payment and Acceptance, the CONTRACTOR shall deliver the following items to the ENGINEER: 1. CONTRACTOR's Two -Year Correction Period. 2. All Guarantees, Warranties and Submittals, as specified. 3. Receipts for Extra Materials Delivered to the OWNER. 4. Final Application for Payment. 5. Consent of Surety to Final Payment. 6. CONTRACTOR's Affidavit of Release of Liens. 7. Releases from Property Owners for Special Easements. 8. Project Record Documents. Bobcat Ridge Access Road 01780-1 Contract Closeout Improvements June 2006 9. Red -lined as -built drawings (a.k.a. "Drawings of Record" or "Record Drawings"). C. Definition for Substantial Completion 1. All of the following work must be complete: a. The gravel road from the intersection of County Road 32C and County Road 27 up to the entrance to the Bobcat Ridge parking Lot. b. All culverts shall be completed and in place including all riprap protection and guardrails. C. The stormwater overflow channel shall be completed to final grades and revegetated. d. The inverted siphon shall be complete and in place and capable of conveying ditch flows. D. Definition for Final Completion 1. All Work must be complete for Final Completion. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01780-2 Contract Closeout Improvements June 2006 DIVISION 2 — SITE WORK 02220 REMOVAL OF STRUCTURES AND OBSTRUCTIONS 02230 CLEARING AND GRUBBING 02235 TOPSOIL 02240 WATER CONTROL AND DEWATERING 02315 EXCAVATION AND EMBANKMENT 02320 TRENCH EXCAVATION AND BACKFILL 02321 CONTROLLED LOW STRENGTH MATERIAL BACKFILL (FLO-FILL) 02370 EROSION AND SEDIMENT CONTROL 02375 RIPRAP 02613 PRE -CAST REINFORCED CONCRETE BOX CULVERT 02615 DUCTILE IRON PIPE 02620 LOW PRESSURE PLASTIC PIPE 02710 AGGREGATE BASE COURSE 02740 FLEXIBLE PAVEMENT 02920 LAWNS AND GRASSES Bobcat Ridge Access Road Improvements June 2006 No Text SECTION 02220 REMOVAL OF STRUCTURES AND OBSTRUCTIONS PART1 GENERAL 1.01 SECTION INCLUDES A. This work consists of the removal and disposal of trees, slope and ditch protection, steel siphon, footings, abandoned piping, conduits and direct bury cable, abandoned utility services, curb, gutter, pipes, sidewalk, appurtenances, fences, foundations, pavements, pavement markings, and any other obstructions that are not designated or permitted to remain. It shall also include salvaging, stockpiling and loading salvable materials, sandblasting, plugging structures, cleaning culverts, and sawing and cutting to facilitate controlled breaking and removal of concrete and asphalt to a neat line. Except in areas to be excavated, the resulting trenches, holes, and pits shall be backfilled. B. Materials removed and not designated to be salvaged or incorporated into the work shall become the property of the CONTRACTOR. C. Materials removed and designated to be salvaged shall become the property of the OWNER. 1.02 RELATED SECTIONS A. Section 02230 — Clearing and Grubbing B. Section 02315 — Excavation and Embankment PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. General: The CONTRACTOR shall raze, remove, and dispose of all structures and obstructions which are identified on the project, except utilities, structures and obstructions removed under other contractual agreements or as otherwise provided for in the Contract Documents, and salvable material designed to remain the property of the OWNER. Prior to removing structures the CONTRACTOR is responsible for having all utilities disconnected and for all expenses associated with disconnecting and abandoning utility service lines. Payment for any utility disconnection shall be included in the unit price for structure removal. The CONTRACTOR and ENGINEER shall field measure and agree upon the quantity to be removed before the work commences. Should the CONTRACTOR fail to request the ENGINEER to measure any work, the CONTRACTOR will not be compensated for materials that were not measured by the ENGINEER. Bobcat Ridge Access Road 02220-1 Removal of Structures Improvements and Obstructions June 2006 The accepted quantities will be paid for at the contract unit price. Saw cutting, excavation, backfill, haul disposal, and stockpiling of materials will not be measured and paid for separately. This cost shall be included in the unit price for each bid item. B. Salvable Material: All salvable material designated in the Contract or by the ENGINEER to remain the property of the OWNER shall be removed without damage, in sections or pieces which may be readily transported, and shall be stockpiled by the CONTRACTOR at specified locations within the project limits. The CONTRACTOR shall safeguard salvable materials and shall be responsible for the expense of repairing or replacing damaged or missing material until it is incorporated into the work, or is loaded onto the OWNER's equipment by the CONTRACTOR. C. Signs: Removal of signs shall include removal of posts, footings, pedestals, sign panels, and brackets. Concrete adhering to salvable sign posts shall be removed. Removal of sign panel shall include removal of the panel and its attachment hardware from the existing installation and adjusting the spacing of the remaining panels. D. Pavements Sidewalks, and Curbs: All pavements, sidewalks, structures, curbs, gutters, etc., designated for removal, shall be disposed of off -site by the CONTRACTOR at his expense. Sawing of concrete and asphalt shall be done to a true line, with a vertical face, unless otherwise specified. The minimum depth of a saw cut shall be 2 inches. For reinforced concrete, the minimum depth shall be 2 inches, or to the depth of the reinforcing steel, whichever occurs first. Sections of concrete or asphalt which, due to the CONTRACTOR'S negligent operations, crack or break beyond the limits of construction, shall be saw cut, removed and replaced at the CONTRACTOR'S expense. The limit and responsibility of the repair will be determined by the ENGINEER. All saw cutting associated with removal items shall be considered incidental to the work and will not be measured or paid for separately under this item. END OF SECTION Bobcat Ridge Access Road 02220-2 Removal of Structures Improvements and Obstructions June 2006 SECTION 02230 CLEARING AND GRUBBING PART1 GENERAL 1.01 SECTION INCLUDES A. This work consists of clearing, grubbing, removing, and disposing of vegetation and debris within the limits of the project site as shown on the Drawings and as required by the Work. Vegetation and objects designated to remain shall be preserved free from injury or defacement. 1.02 RELATED SECTIONS A. Section 02315 - Excavation and Embankment PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. The OWNER will designate all trees, shrubs, plants, and other objects to remain. Any object that is designated to remain and is damaged shall be repaired or replaced as directed by the OWNER, at the CONTRACTOR's expense. Clearing and grubbing shall extend to the toe of fill or the top of cut slopes, unless otherwise designated. All surface objects, trees, stumps, roots, and other protruding obstructions not designated to remain shall be cleared and grubbed, including mowing, as required. Undisturbed stumps, roots, and nonperishable solid objects located two feet or more below subgrade or embankment slope may remain in place. In areas to be rounded at the tops of backslopes, stumps shall be removed to at least two feet below the surface of the final slope line. Except in areas to be excavated, all holes resulting from the removal of obstructions shall be backfilled with suitable material and compacted in accordance with Section 02315. No material or debris shall be disposed of within the project limits. All cleared timber shall be removed from the project and shall become the property of the CONTRACTOR. All trimming shall be done in accordance with good tree surgery practices. The maximum tree diameter included for removal in this section shall be 12 inches. The CONTRACTOR shall scalp the areas within the excavation or embankment grading limits. Scalping shall include the removal from the ground surface of sawdust, and other vegetation matter. END OF SECTION Bobcat Ridge Access Road 02230-1 Clearing and Grubbing Improvements June 2006 No Text THIS PAGE INTENTIONALLY LEFT BLANK. Bobcat Ridge Access Road 02230-2 Clearing and Grubbing Improvements June 2006 SECTION 02235 TOPSOIL PART1 GENERAL 1.01 SECTION INCLUDES A. This work consists of stripping, salvaging and stockpiling topsoil, and excavating suitable topsoil from stockpiles, contractor sources, available sources, or from the approved natural ground cover to place on designated areas. It shall include the placing of topsoil upon constructed cut and fill slopes after grading operations are completed. 1.02 RELATED SECTIONS A. Section 02230 — Clearing and Grubbing B. Section 02315 — Excavation and Embankment PART PRODUCTS 2.01 MATERIALS A. Topsoil shall consist of loose friable loam free of subsoil, refuse, stumps, roots, rocks, brush, weeds, heavy clay, hard clods, toxic substances, or other material which would be detrimental to its use on the project. Topsoil shall consist of natural on -site ground cover or hauled material from off -site sources. Wetland topsoil material shall consist of moist organic soil, including any existing wetland vegetation and seeds, to be excavated from areas as directed by the ENGINEER or OWNER. PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. Topsoil within the limits of the project shall be salvaged prior to beginning hauling, excavating, or fill operations by excavating and stockpiling the material at designated locations in a manner that will minimize sediment damage, and not obstruct natural drainage. Topsoil shall be placed directly upon completed cut and fill slopes whenever conditions and the progress of construction will permit. B. No soil stockpile shall exceed ten (10) feet in height. All soil stockpiles shall be protected from sediment transport by surface roughening, watering, and perimeter silt fencing. Any soil stockpile remaining after 30 days shall be seeded and mulched. C. Topsoil shall be placed at locations and to the thickness provided in the Contract Documents and shall be keyed to the underlying material by the use of harrows, rollers, or other suitable equipment. Bobcat Ridge Access Road 02235-1 Topsoil Improvements June 2006 D. Water shall be applied to the topsoil as designated in the Contract Documents, in a fine spray by nozzles or spray bars so the topsoil areas will not be washed or eroded. E. Salvaged topsoil exceeding the quantity required under the Contract shall be disposed of at the CONTRACTOR's expense. F. Wetland topsoil material shall be excavated from designated areas to a minimum depth of 18 inches, or as otherwise designated. The CONTRACTOR shall prepare the relocation site to elevations specified and approved by the ENGINEER prior to excavating the wetlands. If the ENGINEER determines that this is not possible, then the CONTRACTOR shall stockpile the material in an approved area, to remain undisturbed until the relocation site has been prepared. Storage time within the stockpile shall be as short as possible. If deemed necessary by the ENGINEER, the stockpile will be protected in such a manner to preserve the wetland seed bank. Wetland topsoil material shall be placed over the prepared relocation areas to a depth of 18 inches, or as otherwise designated. END OF SECTION Bobcat Ridge Access Road 02235-2 Topsoil Improvements June 2006 SECTION 02240 WATER CONTROL AND DEWATERING PART1 GENERAL 1.01 SECTION INCLUDES A. The work of this section consists of controlling groundwater, site drainage, and stonn flows during construction. The CONTRACTOR is cautioned that the work involves construction in and around drainage channels, local streams or rivers, and areas of local drainage. These areas are subject to frequent periodic inundation. 1.02 RELATED SECTIONS A. Section 02315 — Excavation and Embankments PART2 PRODUCTS 2.01 MATERIALS A. On -site materials may be used within the limits of construction to construct temporary dams and berms. The materials such as plastic sheeting, sand bags, and storm sewer pipe may also be used if desired by the CONTRACTOR. PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. General: For all excavation, the CONTRACTOR shall provide suitable equipment and labor to remove water, and he shall keep the excavation dewatered so that construction can be carried on under dewatered conditions where required by the Drawings and Specifications. Water control shall be accomplished such that no damage is done to adjacent channel banks or structures. The CONTRACTOR is responsible for investigating and familiarizing himself with all site conditions that may affect the work including surface water, level of groundwater and the time of year the work is to be done. All excavations made as part of dewatering operations shall be backfilled with the same type material as was removed and compacted to 95% of Maximum Standard Proctor Density (ASTM D698) except where replacement by other materials and/or methods are required. The cost for this excavation and backfilling shall be included in the Construction Dewatering bid item. The CONTRACTOR shall conduct his operation in such a manner that storm or other waters may proceed uninterrupted along their existing drainage courses. By submitting a bid, the CONTRACTOR acknowledges that he has investigated the risk arising from such waters and has prepared his bid accordingly, and assumes all of said risk. At no time during construction shall the CONTRACTOR affect existing surface or subsurface drainage patterns of adjacent property. Any damage to adjacent property resulting from the CONTRACTOR's alteration of surface or subsurface drainage patterns shall be repaired by the CONTRACTOR at no additional cost to the OWNER. Bobcat Ridge Access Road 02240-1 Water Control and Dewatering Improvements June 2006 CONTRACTOR shall remove all temporary water control facilities when they are no longer needed or at the completion of the project. Pumps and generators used for dewatering and water control shall be quiet equipment enclosed in sound deadening devices. B. Surface Water Control: Surface water control generally falls in to the following categories: 1. Normal low flows along the channel; 2. Storm/flood flows along the channel; 3. Flows from existing storm drain pipelines; and, 4. Local surface inflows not conveyed by pipelines. The CONTRACTOR shall coordinate, evaluate, design, construct, and maintain temporary water conveyance systems. These systems shall not worsen flooding, alter major flow paths, or worsen flow characteristics during construction. The CONTRACTOR is responsible to ensure that any such worsening of flooding does not occur. The CONTRACTOR is solely responsible for determining the methods and adequacy of water control measures. At a minimum, the CONTRACTOR will be responsible for diverting the quantity of surface flow around the construction area so that the excavations will remain free of surface water for the time it takes to install these materials, and the time required for curing of any concrete or grout. The CONTRACTOR is cautioned that the minimum quantity of water to be diverted is for erosion control and construction purposes and not for general protection of the construction -site. It shall be the CONTRACTOR's responsibility to determine the quantity of water which shall be diverted to protect his work from damage caused by storm water. The CONTRACTOR shall, at all times, maintain a flow path for all channels. Temporary structures such as berms, sandbags, pipeline diversions, etc., may be permitted for the control of channel flow, as long as such measures are not a major obstruction to flood flows, do not worsen flooding, or alter historic flow routes. C. Groundwater Control: The CONTRACTOR shall install adequate measures to maintain the level of groundwater below the foundation subgrade elevation and maintain sufficient bearing capacity for all structures, pipelines, earthwork, and rock work. Such measures may include, but are not limited to, installation of perimeter subdrains, pumping from drilled holes or by pumping from sumps excavated below the subgrade elevation. The foundation bearing surfaces are to be kept dewatered and stable until the structures or other types of work are complete and backfilled. Disturbance of foundation subgrade by CONTRACTOR operations shall not be considered as originally unsuitable foundation subgrade and shall be repaired at CONTRACTOR's expense. Bobcat Ridge Access Road 02240-2 Water Control and Dewatering Improvements June 2006 Any temporary dewatering trenches or well points shall be restored following dewatering operations to reduce permeability in those areas as approved by the ENGINEER. CONTRACTOR is to restore any areas disturbed by the dewatering operations to their original condition. D. Contaminated Groundwater Control: CONTRACTOR shall not discharge contaminated water exceeding local, State and/or Federal limits to above ground channels or watercourses. END OF SECTION Bobcat Ridge Access Road 02240-3 Water Control and Dewatering Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road Improvements June 2006 02240-4 Water Control and Dewatering SECTION 02315 EXCAVATION AND EMBANKMENT PART GENERAL 1.01 SECTION INCLUDES A. This work shall consist of excavation, embankment fill, disposal of excess material, shaping, and compaction of all material encountered within the limits of work, including excavation and backfill for structures. The excavation shall include, but is not limited to, the native soils which must be excavated for the project work. All work shall be completed in accordance with these Specifications and the lines and grades on the Drawings. 1.02 DEFINITIONS A. Unclassified Excavation shall consist of the excavation of all materials on site to final grades, excluding the bid items included in Section 02220. Excavation of unsuitable material will only be paid for if it is found to be unsuitable in its original state. B. Muck Excavation shall consist of the removal and disposal of mixtures of soils and organic matter not suitable for foundation material and replacement with approved material. Material damaged due to rain or weather will not be paid for as Muck excavation and is entirely the responsibility of the CONTRACTOR. C. Rock Excavation shall consist of igneous, metamorphic and sedimentary rock which cannot be excavated without the use of rippers, and all boulders or other detached stones each having a volume of 1/2 cubic yard or more, as determined by physical or visual measurement. It shall also include replacement with approved material as required. D. Embankment (Complete in Place): shall consist of placing all excavated material, except material being hauled and disposed, as embankment and compacted to final grades as specified in the Contract Documents and on the Drawings. 1.03 DESCRIPTION A. This work shall consist of excavation, disposal, placement, and compaction of all material encountered within the limits of the work, and not being completed under some other item, necessary for the construction of the project in accordance with the Specifications and the lines, grades, and typical cross -sections shown on the Drawings. All excavation will be classified, "unclassified excavation", or "muck excavation" or "rock excavation", as hereafter described. All embankment will be classified "embankment material' as hereafter described. 1.04 RELATED SECTIONS A. Section 02230 — Clearing and Grubbing B. Section 02240 — Water Control and Dewatering Bobcat Ridge Access Road 02315-1 Excavation and Embankment Improvements June 2006 1.05 QUALITY ASSURANCE A. Final topography PoSmP Y and/or cross -sections will be surveyed of areas that are to finished grade and compared to the design section for accuracy. Final grade shall match design grades within the tolerances discussed in PART 3 EXECUTION. PART PRODUCTS 2.01 MATERIALS A. Embankment material may consist of approved material acquired from excavations or material hauled from outside the project limits. Suitable material identified on -site shall be used first for embankments and backfill. Excess excavated native soils which are not used as embankment or backfill shall become the property of the CONTRACTOR and shall be disposed of off -site by the CONTRACTOR, in a location acceptable to the ENGINEER. B. Muck excavation encountered in all areas shall also include the replacement of excavated muck with uniformly graded rock, riprap, on -site or imported soils, or other material whichever is most suitable for the specific situation encountered. The ENGINEER will determine which type of aggregate or other material which shall be used after observing the specific site conditions. PART 3 EXECUTION 3.01 GENERAL EXCAVATION/EMBANKMENT A. General: The excavation and embankment for the project work shall be finished to reasonably smooth and uniform surfaces. Variation from the subgrade plane shall not be more than .08 feet in soil or more than .08 feet above or .50 below in rock. Where bituminous or concrete surfacing materials are to be placed directly on the subgrade, the subgrade plane shall not vary more than 0.04 feet. Materials shall not be wasted without percussion of the ENGINEER. Excavation operations shall be conducted so that material outside of the limits of slopes will not be disturbed. Prior to beginning grading operations in any area, all necessary clearing and grubbing in that area shall have been performed in accordance with Section 02230 of these Specifications. When the CONTRACTOR's excavating operations encounter remains of pre -historic people's dwelling sites or artifacts of historical or archaeological significance, the operations, shall be temporarily discontinued. The ENGINEER will contact archaeological authorities to determine the disposition thereof. When directed, the CONTRACTOR shall excavate the site in such a manner as to preserve the artifacts encountered and shall remove them for delivery to the custody of the proper state authorities. Such excavation will be considered and paid for as extra work. B. Excavation: 1. Unclassified: All excess suitable material excavated from the project site and not used for embankment shall be removed from the project site and become the property of the CONTRACTOR. Where material encountered Bobcat Ridge Access Road 02315-2 Excavation and Embankment Improvements June 2006 within the limit of the work is considered unsuitable for embankment (fills) on any portion of this project work, such material shall be excavated as directed by the ENGINEER and replaced with suitable fill material. All unsuitable excavated material from excavation consisting of any type of debris (surface or buried), excavated rock, bedrock or rocks larger than 6 inches in diameter and boulders shall be hauled from the project site and disposed of. Debris is defined as "anything that is not earth which exists at the job site". 2. Muck: Where excavation to the finished grade section results in a subgrade or slopes of unsuitable soil, the ENGINEER may require the CONTRACTOR to remove the unsuitable materials and backfill to the finished graded section with approved material. Disposal of the material shall be at the CONTRACTOR's expense. Good surface drainage shall be provided around all permanent cuts to direct surface runoff away from the cut face. 3. Rock: Unless otherwise specified, rock shall be excavated to a minimum depth of 0.5 feet below subgrade within the limits of the channel area, and the excavation shall be backfilled with material shown on the Drawings or as designated by the ENGINEER. Disposal of material and replacement with suitable approved material shall be at the CONTRACTOR's expense. C. Embankment Construction: Embankment construction shall consist of constructing all fill areas, including preparation of the areas upon which they are to be placed, and the placing and compacting of embankment material in holes, pits and other depressions within the project area. Only approved materials shall be used in the construction of embankments and backfills. Approved materials shall consist of clean on -site cohesive soils or approved imported soils. On -site cohesive soils are suitable for use as compacted fill provided the following recommendations are met: Percent Finer by Weight Gradation (ASTM C136) '/2-Inch 100 3/8-Inch 70 —100 No. 4 Sieve 50 — 100 No. 200 Sieve 60 (min) • Liquid Limit 35 (max) • Plasticity Index 20 (max) • In -Situ Coefficient of Permeability 1x10-6 cm/sec Excavation and Embankment will only be paid when a significant change in grade is required, as determined by the ENGINEER. Minor cuts and fills will be considered incidental to the work, and will not be paid for separately under this section. Bobcat Ridge Access Road 02315-3 Excavation and Embankment Improvements June 2006 SECTION 01110 SUMMARY OF WORK PART1 GENERAL 1.01 SECTION INCLUDES Furnish all labor and install all materials for the Bobcat Ridge Access Road Improvements, including but not limited to the following items: The project includes the removal of existing culverts, a steel flume and wooden support structure, and miscellaneous fencing. The project also includes the construction of a new gravel road, the installation of two sets of double reinforced concrete box culverts with rock riprap protection and steel guardrails, the installation of an inverted siphon with concrete inlet and outlet structures on the Union Ditch, and the excavation of a stormwater overflow channel. The project also includes the placing of signage, the removal and replacement of existing fencing, and utility relocation. 1.02 WORK SEQUENCE A. The Work Sequence is to be submitted as part of the construction schedule required in Section 01320. Construction of the project shall begin within seven (7) calendar days of the date of Notice to Proceed. The date of beginning and the time for completion of the work are essential conditions of the Contract Documents and the work embraced shall be commenced on a date specified in the Notice to Proceed. The Contractor will proceed with the work at such rate of progress to ensure full completion within the contract time. It is expressly understood and agreed, by and between the Contractor and the Owner that the contract time for the completion of the work described herein is a reasonable time, taking into consideration the climatic and other factors prevailing in the locality of the work. Every effort shall be made by the Contractor to complete the project within the "Contract Time" shown in the proposal. The "Contract Time" anticipates "Normal" weather and climate conditions in and around the vicinity of the Project site during the times of year that the construction will be carried out. Extensions of time based upon weather conditions shall be granted only if the Contractor demonstrates clearly that such conditions were "unusually severe," would not have been reasonably anticipated, and that such conditions adversely affected the Contractor's work and thus required additional time to complete the work. Monthly Anticipated Calendar Days Lost to Adverse Weather Conditions JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC (7) (4) (4) (4) (6) (3) (4) (2) (3) (3) (2) (5) At the end of each month, if the number of working days for which work was delayed due to adverse weather exceeds that shown in the above schedule, a Change Order will be executed which increases the Contract Time. The number of work days delayed due to adverse weather or the impact thereof will then be converted to Calendar Days based on the contract completion day and date. This conversion Bobcat Ridge Access Road 01110-1 Summary of Work Improvements June 2006 On -site cohesive soils or imported soils should be placed and compacted in horizontal lifts, using equipment and procedures that will produce recommended moisture contents and densities throughout the lift and embankment height. On -site or imported cohesive soils should be compacted within a moisture content range of 2% below, to 2% above optimum moisture content and compacted to 95% of the Maximum Standard Proctor Density (ASTM D698). When embankment is to be placed and compacted on hillsides, or when new embankment is to be compacted against existing embankments, or when embankment is built 1/2 width at a time, the slopes that are steeper than 4:1 when measured longitudinally or at right angles to the adjacent ground shall be continuously benched over those areas where it is required as the work is brought up in layers. Benching shall be well keyed and where practical a minimum of 8 feet. Each horizontal cut shall begin at the intersection of the original ground and the vertical sides of the previous cuts. Material thus cut out shall be recompacted along with the new embankment material at the CONTRACTOR's expense. The ground surface underlying all fills shall be carefully prepared by removing all organic matter, scarification to a depth of 8 inches and recompacting to 95% of the Maximum Standard Proctor Density (ASTM D698) at optimum moisture content + or - 2% prior to fill placement. Embankment material shall be placed in horizontal layers not exceeding 8 inches (loose measurement) and shall be compacted to 95% of the Maximum Standard Proctor Density (ASTM D698) at optimum moisture content + or - 2%. Effective spreading equipment shall be used on each lift to obtain uniform thickness prior to compacting. As the compaction of each layer progresses, continuous leveling and manipulating will be required to assure uniform density. For embankments which serve as berms, the downstream portion shall be "keyed" into the subsurface soils a minimum of 3 feet to enhance the stability of the slope. Materials which are removed from excavations beneath the water table may be over the optimum moisture content and will require that they be dried out prior to reusing them. Cross hauling or other action as appropriate will be ordered when necessary to insure that the best available material is placed in critical areas of embankments, including the top 2 feet of all embankments. No additional payment will be made for cross hauling ordered by the ENGINEER. Frozen materials shall not be used in construction of embankments. During the construction of channels, the channel bottom shall be maintained in such condition that it will be well drained at all times. Excavation or Embankment (Fill), and Structural Backfill work either completed or in a stage of completion that is either eroded or washed away or becomes unstable due to either rains, snow, snow melt, channel flows or lack of proper water control shall be either removed and replaced, recompacted or reshaped as directed by the Bobcat Ridge Access Road 02315-4 Excavation and Embankment Improvements June 2006 ENGINEER and in accordance with the Drawings and Specifications at the CONTRACTOR's sole expense. Removed unsuitable materials shall be hauled away and disposed of at the CONTRACTOR's expense. Placing of replacement materials for removed unsuitable materials shall be purchased, placed and compacted at the CONTRACTOR' expense. D. Proof rolling with a heavy rubber tired roller will be required, if designated on the Drawings or when ordered by the ENGINEER. Proof rolling shall be done after specified compaction has been obtained. Areas found to be weak and those areas which failed shall be ripped, scarified, wetted if necessary, and recompacted to the requirements for density and moisture at the CONTRACTOR's expense. Proof rolling shall be done with equipment and in a manner acceptable to the ENGINEER. Proof rolling as shown on the Drawings or as ordered by the ENGINEER shall not be measured and paid for separately, but shall be included in the unit prices bid for the work. 3.02 EXCAVATION AND BACKFILL FOR STRUCTURES A. Poor foundation material for any of the work shall be removed, by the CONTRACTOR, as directed by the ENGINEER. The CONTRACTOR will be compensated for removal and replacement of such materials in accordance with Muck Excavation. The CONTRACTOR is cautioned that construction equipment may cause the natural soils to pump or deform while performing excavation work inside and on footings, structural floor slabs, or other structure foundation areas. Foundation materials which are: a) saturated by either surface or subsurface flows due to the lack of adequate water control or dewatering work by the CONTRACTOR; b) frozen for any reason; or, c) that are disturbed by the CONTRACTOR's work or caused to become unacceptable for foundation material purposes by means of the CONTRACTOR's equipment, manpower, or methods of work shall be removed and replaced by the CONTRACTOR at his expense. Dewatering should not be conducted by pumping from inside footing, structural floor slab, or other structure foundation limits. This may decrease the supporting capacity of the soils. Care should be taken when excavating the foundations to avoid disturbing the supporting materials. Excavation by either hand or careful backhoe soil removal, may be required in excavating the last few inches of material to obtain the subgrade of any item of the concrete work. Any over -excavated subgrades that are due to the CONTRACTOR's actions, shall be brought back to subgrade elevations by the CONTRACTOR and at his expense in the following manner: Bobcat Ridge Access Road 02315-5 Excavation and Embankment Improvements June 2006 1. For over -excavations of 2 inches or less, either: Backfill and compact with an approved granular materials; backfill with 1/2 inch crushed rock; or fill within concrete at the time of the appurtenant structure concrete pour. 2. For over -excavations greater than 2 inches, backfill and compact with an approved granular material. All granular footings, structural floor slabs, or other structure areas shall be compacted with a vibratory plate compactor prior to placement of concrete, reinforcing, or bedding materials. B. Backfill, and fill within 2 feet of and adjacent to all structures and for full height of the walls, shall be selected non -swelling material. It shall be granular, well graded, and free from stones larger than 3 inches. Material may be job excavated, but selectivity will be required as determined by the ENGINEER. Refer to the Drawings for job specific requirements. Stockpiled material, other than topsoil from the excavation shall be used for backfilling unless an impervious structural backfill is specified. The backfill material shall consist of either clean on -site granular materials free of stones larger than 3 inches in diameter with no more than 20% passing the No. 200 sieve, or equivalent imported materials. All backfill around the structures shall be consolidated by mechanical tamping. The material shall be placed in 8-inch loose lifts within a range of 2% above to 2% below the optimum moisture content and compacted to 95% of Maximum Standard Proctor Density (ASTM D698) for cohesive soils, or to 70% relative density for pervious material as determined by the relative density of cohesionless soils test, ASTM D4253. When specified on the Drawings or as required by the ENGINEER, Class I structural backfill shall meet the following gradation requirements: % by Weight Passing Sieve Size Square Mesh Sieves 2-Inch 100 No. 4 30 - 100 No. 50 10 — 60 No. 200 5 — 20 In addition, this material shall have a liquid limit not exceeding 35 and a plasticity index of not over 6. END OF SECTION Bobcat Ridge Access Road 02315-6 Excavation and Embankment Improvements June 2006 SECTION 02320 TRENCH EXCAVATION AND BACKFILL PART GENERAL 1.01 SECTION INCLUDES A. This work shall consist of all labor, equipment and materials necessary for excavation, trenching, and backfilling for utility lines and other related work. 1.02 RELATED WORK A. Section 02240 — Water Control and Dewatering B. Section 02315 - Excavation and Embankment 1.03 QUALITY ASSURANCE A. In -place moisture density tests will be performed to ensure trench backfill complies with specified requirements. The following minimum tests should be expected to be performed. 1. Trench bedding - 1 per 200 feet 2. Backfill - 1 per 200 feet B. Backfill compaction tests will be performed until compaction meets or exceeds requirements. The cost of "passing" tests will be paid by the OWNER. Costs associated with "failing" tests shall be paid by the CONTRACTOR. Pipe bedding shall be tested prior to placement of backfill. Testing of all bedding and backfill material shall be done in compliance with OSHA - Excavations. 1.04 PROTECTION A. Sheeting and Shoring: The CONTRACTOR shall protect excavations by shoring, bracing, sheet piling, underpinning, or other methods required to prevent any excessive widening or sloughing of the trench which may be detrimental to human safety, to the pipe or appurtenances being installed, or to existing facilities or structures. The latest requirements of OSHA shall be complied with at all times including trenching and confined space entry requirements. The CONTRACTOR shall be responsible for underpinning adjacent structures which may be damaged by excavation work, including service utilities and pipe chases. Bobcat Ridge Access Road 02320-1 Trench Excavation Improvements and Backfill June 2006 B. Weather and Frost: The CONTRACTOR shall protect bottom of excavations and soil adjacent to and beneath foundations from frost. 1. Do not place backfill, fill, or embankment on frozen surfaces. 2. Do not place frozen materials, snow, or ice in backfill, fill, or embankments. 3. Do not deposit, tamp, roll, or otherwise mechanically compact backfill in water. C. Drainage and Groundwater: The excavation shall be graded to prevent surface water run-off into trench or excavation. 1. Maintain excavations and trench free from water during construction. 2. Remove water encountered in the trench to the extent necessary to provide a firm subgrade, to permit joints to be made in the dry, and to prevent the entrance of water into the pipeline. 3. Divert surface runoff and use sumps, gravel blankets, well points, drain lines, or other means necessary to accomplish the above. 4. Maintain the excavation or trench free from water until the structure, or pipe to be installed therein, is completed to the extent that no damage from hydrostatic pressure, flotation, or other cause will result. 5. Water shall be prevented from entering into previously constructed pipe. 6. The storm pipe under construction shall not be used for dewatering. PART PRODUCTS 2.01 MATERIALS A. Material used as stabilization in locations where the CONTRACTOR has been directed to muck excavate shall conform to the following "Foundation Material' gradation(s). The material shall be uniformly graded V or 1 %z" rock. CDOT #467 Total Percent Passing Sieve Size by Weight 2 1/2-Inch - Bobcat Ridge Access Road 02320-2 Trench Excavation Improvements and Backfill June 2006 2-Inch 1 1/2-Inch 1-Inch 34-Inch 3/8-Inch No. 4 CDOT #67 Sieve Size 1-Inch %-Inch 3/8-Inch No. 4 No. 8 Bedding and Pipe Zone Materials: Well -Graded Sand 100 90 - 100 35-70 10-30 0- 5 Total Percent Passing by Wei hg-t 100 90 — 100 20-55 0-10 0- 5 Total Percent Passing Sieve Size by Weieht 3/8inch 100 No. 4 95 - 100 No. 8 80 - 100 No. 16 50 - 85 No. 30 25 - 60 No. 50 10 - 30 No. 100 2 - 10 Squeegee Sand Total Percent Passing Sieve Size by Weight 3/8-Inch 100 No. 200 0-5 CDOT #67 Total Percent Passing Sieve Size by Weight 1-Inch 100 3/-Inch 90 — 100 3/8-Inch 20 — 55 No. 4 0 — 10 Bobcat Ridge Access Road 02320-3 Trench Excavation Improvements and Backfill June 2006 No. 8 0- 5 Note: It will be the responsibility of the CONTRACTOR to locate material meeting the Specifications, to test its ability to consolidate to at least 70% relative density, and to secure approval of the ENGINEER before such material is delivered to the project. Relative density shall be determined as stipulated in ASTM D4253. C. Backfill: Backfill shall meet the following requirements: Use only backfill for trenches which is free from rocks, large roots, other vegetation or organic matter, and frozen material. No rocks greater than 3 inches in diameter shall be allowed. Backfill material shall be suitable for future pavement construction over all trenches. D. Cut -Off Walls: Clay Cut -Off Walls: More than 50% shall pass a No. 200 Sieve. The plasticity index shall be greater than 12. 2. Controlled Low Strength Material Backfill (Flo -Fill -- See Section 02321). PART 3 EXECUTION 3.01 GENERAL The following procedures shall be followed by the CONTRACTOR in sequencing his work. A. No more than 150 feet of trench shall be left open at any time. The entire trench shall be backfilled to within 50 feet of the open trench upon conclusion of each day's work. The trench shall not be backfilled until the pipe installation is reviewed by the ENGINEER. B. Trench shall be backfilled within 100 feet of the pipe installation at all times. C. Clean-up shall be maintained within 400 feet of the trench excavation. Prior to placement in the trench, all pipe, fittings, and appurtenances shall be cleaned and examined for defects by the CONTRACTOR. If found defective, the CONTRACTOR shall reject the defective pipe, fitting, or appurtenance. The CONTRACTOR shall advise the ENGINEER of all defective materials. All surplus excavation shall be placed, in an orderly manner. If material is stockpiled on private property, written permission must be obtained from the property owner and provided to the ENGINEER. Bobcat Ridge Access Road 02320-4 Trench Excavation Improvements and Backfill June 2006 All muck excavation, bedding, and pipe zone material shall be imported unless otherwise designated by the OWNER's geotechnical engineer. Upon completion of the work, all plants, rubbish, unused materials, concrete forms, and other like material shall be removed from the job site. The site shall be left in a state of order and cleanliness. 3.02 MAINTENANCE AND CORRECTION A. Scarify surface, reshape, and compact to required density completed or partially completed areas of work disturbed by subsequent construction operations or by adverse weather. B. Maintain and correct backfill, fill, and embankment settlement and make necessary repairs to pavement structures, seeding, and sodding which may be damaged as a result of settlement for the guarantee period. C. The CONTRACTOR may perform such maintenance and correction by subcontract. 3.03 OBSTRUCTIONS AND DISPOSAL OF WASTE MATERIAL The CONTRACTOR shall remove obstructions that do not require replacement from within the trench or adjacent areas such as tree roots, stumps, abandoned piling, buildings and concrete structures, frozen material, logs, and debris of all types without additional compensation. The ENGINEER may, if requested, make changes in the trench alignment to avoid major obstructions, if such alignment changes can be made within the work limits without adversely affecting the intended function of the facility. Excavated materials unsuitable for backfill or not required for backfill shall be disposed of in accordance with local regulations. 3.04 TRENCH EXCAVATION All existing asphalt or concrete surfacing shall be saw cut vertically in a straight line, and removed from the job site prior to starting the trench excavation. This material shall not be used in any fill or backfill. The trench shall be excavated so that a minimum clearance of 6 inches is maintained on each side of the pipe for proper placement and densification of the bedding or backfill material. The maximum clearance measured at the spring line of the pipe shall be 18 inches regardless of the type of pipe, type of soil, depth of excavation, or the method of densifying the bedding and backfill. Except as otherwise dictated by construction conditions, the excavation shall be of such dimensions as to allow for the proper pipe installation and to permit the construction of the necessary pipe connections. Care shall be taken to insure that the excavation does not extend below established grades. If the excavation is made below such grades, the excess excavation shall be filled in with sand or graded gravel deposited in horizontal layers not Bobcat Ridge Access Road 02320-5 Trench Excavation Improvements and Backfill June 2006 more than 6 inches in thickness after being compacted and shall be moistened as required to within 2% of the optimum moisture content required for compaction of that soil. After being conditioned to have the required moisture content, the layers shall be compacted to the required density. The CONTRACTOR shall stockpile excavated materials in a safe manner. Stockpiles shall be graded for proper drainage. The CONTRACTOR shall place and grade the trench base to the proper grade ahead of pipe laying. The invert of the trench shall be compacted to provide a firm unyielding support along entire pipe length. 3.05 SURPLUS EXCAVATION MATERIAL Surplus excavation shall be disposed of by the CONTRACTOR at his expense. 3.06 FOUNDATIONS ON UNSTABLE SOILS If the bottom of the excavation is soft or unstable, and in the opinion of the ENGINEER, cannot satisfactorily support the pipe or structure, a further depth and width shall be excavated and refilled to 6 inches below grade with material specified in Section 02320 2.01-A as Foundation Material. This material shall provide a firm foundation for the pipe or structure. From 6 inches below grade to grade, the appropriate bedding material shall be placed to provide support for the pipe or structure. 3.07 PIPE BEDDING After completion of the trench excavation and proper preparation of the foundation, a minimum of six (6) inches- of bedding material shall be placed on the trench bottom for support under the pipe (See construction details). Bell holes shall be dug deep enough to provide a minimum of 2 inches of clearance between the bell and the bedding material. All pipe shall be installed in such a manner as to insure full support of the pipe barrel over its entire length. After the pipe is adjusted for line and grade and the joint is made, the bedding material shall be carefully placed and tamped under the haunches of the pipe. For all types of pipe, the limits of bedding shall be as shown on the trench section details on the Drawings. Bedding shall be compacted to 70% relative density in accordance with ASTM D4253. Care shall be exercised to assure sufficient tamping under the pipe to achieve uniform support. 3.08 BACKFILL AND COMPACTION A. Pipes: The pipe trench shall be backfilled to the limits as shown on the Drawings. The backfill in all areas shall be compacted by vibrating, tamping, or a combination thereof to 70% relative density for sand material as determined by the relative Bobcat Ridge Access Road 02320-6 Trench Excavation Improvements and Backfill June 2006 density of cohesionless soils test, ASTM D4253, or to 95% of the Maximum Standard Proctor Density for cohesive soils as determined by ASTM D698. All backfill shall be brought up to equal height along each side of the pipe in such a manner as to avoid displacement. Bedding shall be distributed in 6-inch maximum lifts over the full width of the trench. Wet, soft or frozen material, asphalt chunks, or other deleterious substances shall not be used for backfill. If the excavated material is not suitable for backfill, as determined by the ENGINEER, suitable material shall be hauled in and utilized and the rejected material hauled away and disposed of. Backfilling shall be conducted at all times in a manner to prevent damage to the pipe or its coating and shall be kept as close to the pipe laying operation as practical. Backfilling procedures shall conform to the additional requirements, if any, of appropriate agencies or private right-of-way agreements. 3.09 RESTORATION A. Unsurfaced Areas: All surface cuts shall be, as a minimum, restored to a condition equal to that prior to construction. B. Surfaced Areas: All surface cuts shall be, as a minimum, restored to a condition equal to that prior to construction. All gravel or paved streets shall be restored in accordance with the regulations and requirements of the agency having control or jurisdiction over the street, roadway, or right-of-way. C. Grassed or Landscaped Areas: In landscaped or agricultural areas, topsoil, to a depth of 12 inches, shall be removed from the area of general disturbance and stockpiled. After installation of all pipelines, appurtenances and structures and completion of all backfill and compaction, the stockpiled topsoil shall be redistributed evenly over all disturbed areas. Care should be taken to conform to the original ground contour or final grading plans. END OF SECTION Bobcat Ridge Access Road 02320-7 Trench Excavation Improvements and Backfill June 2006 assumes a 5-day work week, Mondays through Fridays, holidays excepted; should the Contractor have authorization to work weekends and/or holidays, then the method of conversion of workdays to calendar days would take this into consideration. The contract time period will then be increased by the number of calendar days calculated above and a new contract completion day and date will be set. The Contractor's schedule must reflect the above -anticipated adverse weather delays on all weather -dependent activities. While extensions of time shall be granted for "unusually severe" weather or climate conditions, the Owner shall make no monetary compensation for any costs to the Contractor arising out of such delays. The Contractor shall comply with the portions of the Contract Documents relating to his project schedule and amendments thereto which result from the "unusually severe" weather condition. Breakdowns in equipment or lack of performance by the Contractor will not be considered justification for an extension of time. Liquidated damages will be assessed as delineated elsewhere. 1. To any preference, priority, or allocation order duly issued by the Owner. 2. To unforeseeable causes beyond the control and without the fault or negligence of the Contractor, including but not restricted to, acts of God, or of the public enemy, acts of the Owner, acts of another Contractor in the performance of a contract with the Owner, fires, floods, epidemics, quarantine restrictions, strikes, freight embargoes, and abnormal and unforeseeable weather as provided above. 3. To any delays of Subcontractors occasioned by any of the causes specified in paragraphs 1 and 2, above. Other than the conditions above, Contractor is permitted to start the work at any location within the project site. The Contractor shall adhere to the construction traffic control requirements delineated in Section 01555 and on the Drawings. 1.03 UNDERGROUND UTILITIES A. It shall be the responsibility of the CONTRACTOR to verify the existence and location of all underground utilities along the route of the work and to coordinate the construction schedules with these utility owners. B. Known utilities and structures adjacent to or encountered in the work are shown on the Drawings. The locations shown are taken from existing records and the best information available from existing utility plans and from field potholing, however, it is expected that there may be some discrepancies and omissions in the locations and quantities of utilities and structures shown. Those shown are for the convenience of the CONTRACTOR only, and no responsibility is assumed by either the OWNER or the ENGINEER for their accuracy or completeness. C. The CONTRACTOR shall field verify all utilities and coordinate construction with 1-IN utility owners prior to starting construction. The CONTRACTOR shall be Bobcat Ridge Access Road 01110-2 Summary of Work Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road 02320-8 Trench Excavation Improvements and Backfill June 2006 SECTION 02321 CONTROLLED LOW STRENGTH MATERIAL BACKFILL (FLO-FILL) PART1 GENERAL 1.01 SECTION INCLUDES A. The CONTRACTOR shall furnish and place controlled low strength material (CLSM) backfill and bedding where shown in the Drawings. The pipeline trench shall be excavated to the proper lines, grades and dimensions and controlled low strength backfill placed under, along the sides and on top of the pipe. Unless otherwise shown in the Drawings, a minimum of one foot of controlled low strength backfill shall be placed over the crown of the pipe. 1.02 RELATED WORK A. Section 02240 - Water Control and Dewatering B. Section 02320 — Trench Excavation and Backfill C. Section 02351 - Trench Excavation 1.03 REFERENCES A. ASTM C 33 - Concrete Aggregates B. ASTM C 94 - Specification for Ready -Mixed Concrete C. ASTM C 143 - Test Method for Slump of Hydraulic Cement Concrete D. ASTM C 150 - Portland Cement E. ASTM C 494 - Chemical Admixtures for Concrete F. ASTM C 618 - Fly Ash in Portland Cement Concrete G. ASTM D 4832 - Standard Test Method for Preparation and Testing of Soil -Cement Slurry Test Cylinders H. ASTM PS 28 - Provisional Standard Test Method for Flow Consistency of Controlled Low Strength Material I. ASTM PS 29 - Provisional Standard Test Method for Unit Weight, Yield and Air Content (Gravimetric) of Controlled Low Strength Material J. ASTM PS 30 - Provisional Standard Practice for Sampling Freshly Mixed Controlled Low Strength Material K. ASTM PS 31 - Provisional Standard Test Method for Ball Drop on Controlled Low Strength Material to Determine Suitability for Load Application Bobcat Ridge Access Road 02321-1 Controlled Low Strength Improvements Material Backfill (Flo -Fill) June 2006 1.04 SUBMITTALS: A. A minimum of two days prior to starting CLSM work, CLSM shall be submitted for review and approval. No changes shall be made in the amounts or sources of the approved mix ingredients without the approval of the ENGINEER. Product inspection and field testing of the approved mix may be made by, or on -behalf of, the OWNER. PART PRODUCTS 2.01 MATERIALS A. General: The CLSM bedding shall consist of a mixture of sand, coarse aggregate, cement and water. Fly ash and approved admixtures may be used to obtain the required properties of the mix. The mix shall have good workability and flowability with self -compacting and self -leveling characteristics. 1. Cut -Off Walls and Structural Backfill: The CLSM shall have a minimum cement content of 160 pounds per cubic yard (i.e. 2 sacks of cement). The water-cementitious materials ratio of the mix shall not exceed that recommended by the Supplier. 2. Around Stormwater Inlets and all other areas: The CLSM shall have a minimum cement content of 40 pounds per cubic yard (i.e. '/2 sack of cement). The water-cementitious materials ratio of the mix shall not exceed 3.5:1 B. Cement: All cement used shall be Type II Portland cement which shall conform to the requirements of ASTM C 150. C. Fly Ash: Fly ash may be either Class C or Class F. The fly ash shall conform to ASTM C 618. D. Aggregates: Fine Aggregate: All fine aggregate shall conform to the grading and quality requirements of ASTM C 33. 2. Coarse Aggregate: Coarse aggregate shall conform to the grading and quality requirements of ASTM C 33 for size No. 476, No. 57 or No. 67. E. Water: The batch mixing water and mixer washout water shall conform to the requirements of ASTM C 94. F. Admixtures: Chemical admixtures that do not contain calcium chloride and conform to ASTM C 494 for concrete may be used in the CLSM mix. All chemical admixtures shall be compatible with the cement and all other admixtures in the batch. Bobcat Ridge Access Road 02321-2 Controlled Low Strength Improvements Material Backfill (Flo -Fill) June 2006 G. CLSM Proportions: Strength: CLSM containing '/z sack or 40 pounds of cement shall have a minimum 28 day compressive strength of 60 psi and maximum 28 day compressive strength of 100 psi when molded and cured as in conformance with ASTM D 4832. 2. Air -Entrainment: All CLSM shall be air entrained to a total air content of approximately 5%. 3. Slump: The minimum slump of CLSM containing '/z sack or 40 pounds of cement shall be six inches and the maximum slump shall be eight inches as when tested in accordance with ASTM PS 28. 4. Aggregate: Fine aggregate shall be between 50% and 60% by volume of the total aggregates in the CLSM mix. 5. Consistency: The consistency of the CLSM slurry shall be such that the material flows easily into all openings between the pipe and the lower portion of the trench. When trenches are on a steep slope, a stiffer mix of slurry may be required to prevent CSLM from flowing down the trench. When a stiffer mix is used, vibration shall be performed to ensure that the CLSM slurry completely fills all spaces between the pipe and the lower portion of the trench. PART 3 EXECUTION 3.01 PLACEMENT A. CLSM shall be used as an alternative to backfill and as a bedding material, as directed by the ENGINEER. Rodding, mechanical vibration and compaction of CLSM shall be performed to assist in consolidating the CLSM. CLSM shall be placed as closely behind pipe laying operations as possible. When required to prevent uplift, the CLSM shall be placed in two stages as required, allowing sufficient time for the initial set of the first stage before the remainder is placed. CLSM shall be deposited as nearly as practical in its final position and in no way disturb the pipe trench or cause foreign material to become mixed with the CLSM. Soil backfill shall not be placed until the CLSM has reached the initial set. If backfill is not to be placed over the CLSM within 8 hours, a 6-inch cover of moist earth shall be placed over the CLSM surface. If the air temperature is 500 F or less, the moist earth cover should be at least 18- inches thick. CLSM shall not be placed when the air temperature is below 400 F unless the air temperature is 350 F or more and the temperature is rising. Bobcat Ridge Access Road 02321-3 Controlled Low Strength Improvements Material Backfill (Flo -Fill) June 2006 CLSM shall not be placed, if, in the judgment of the ENGINEER, weather conditions are unsuitable. CLSM shall not be placed when the trench bottom or walls are frozen or contain frozen materials. END OF SECTION Bobcat Ridge Access Road 02321-4 Controlled Low Strength Improvements Material Backfill (Flo -Fill) June 2006 SECTION 02370 EROSION AND SEDIMENT CONTROL PART GENERAL 1.01 SECTION INCLUDES A. This work shall consist of temporary measures needed to control erosion and water pollution. These temporary measures shall include, but not be limited to, berms, dikes, dams, sediment basins, fiber mats, netting, gravel, mulches, grasses, slope drains and other erosion control devices or methods. These temporary measures shall be installed at the locations where needed to control erosion and water pollution during the construction of the project, and as directed by the ENGINEER, and as shown on the Drawings. B. The erosion control measures presented in the Drawings serves as a minimum for the requirements of erosion control during construction. The CONTRACTOR has the ultimate responsibility for providing adequate erosion control and water quality throughout the duration of the project. Therefore, if the provided plan is not working sufficiently to protect the project areas, then the CONTRACTOR shall provide additional measures as required to obtain the required protection. The CONTRACTOR shall include in his bid price for erosion control a minimum of all items shown on the Erosion Control Plan and any additional items that may be needed to control erosion and water pollution. 1.02 RELATED SECTIONS A. Section 02240 — Water Control and Dewatering 1.03 SUBMITTALS A. Construction schedule for Erosion Control per subsection 3.01 B. Sequencing Plan per subsection 3.12 PART PRODUCTS 2.01 MATERIALS A. Materials may include hay bales, straw, fiber mats, fiber netting, wood cellulose, fiber fabric, gravel and other suitable materials, and shall be reasonably clean, free of deleterious materials, and certified weed free. All materials shall be submitted for approval prior to installation. B. Temporary grass cover (if required) shall be a quick growing species suitable to the area, which will provide temporary cover and will not later compete with the grasses sown for permanent cover. All grass seed shall be approved by the ENGINEER prior to installation. Bobcat Ridge Access Road 02370-1 Erosion and Sediment Control Improvements June 2006 C. Fertilizer and soil conditioners shall be approved by the ENGINEER prior to installation. PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. When so indicated in the Contract Documents, or when directed by the ENGINEER, the CONTRACTOR shall prepare construction schedules for accomplishing temporary erosion control work. These schedules shall be applicable to clearing and grubbing, grading, structural work, construction, etc. He shall also submit for acceptance his proposed method of erosion control on haul roads and borrow pits and his plan for disposal of waste material. Work shall not be started until the erosion control schedules and methods of operations have been accepted. B. The CONTRACTOR will be required to incorporate all permanent erosion control features into the project at the earliest practicable time as outlined in his accepted schedule. Temporary erosion control measures will then be used to correct conditions that develop during construction. C. The erosion control features installed by the CONTRACTOR shall be adequately maintained by him until the project is accepted. D. In the event of conflict between these requirements and erosion and pollution control laws, rules, or regulations of other Federal, State or local agencies, the more restrictive laws, rules, or regulations shall apply. 3.02 PERMITS AND COMPLIANCE A. The CONTRACTOR must apply for and obtain a Construction Dewatering Permit 402 from the Colorado Department of Public Health and Environment. All costs for this permit shall be the responsibility of the CONTRACTOR. This permit requires that specific actions be performed at designated times. The CONTRACTOR is legally obligated to comply with all terms and conditions of the permit including testing for effluent limitations. The CONTRACTOR shall allow the Colorado Department of Public Health and Environment or other representatives to enter the site to test for compliance with the permit. Non compliance with the permit can result in stoppage of all work. The CONTRACTOR must apply for and obtain a State of Colorado Stormwater Discharge Permit. All costs for this permit shall be the responsibility of the CONTRACTOR. This permit requires that specific actions be performed at designated times. The CONTRACTOR is legally obligated to comply with all terms and conditions of the permit. Non compliance with the permit can result in stoppage of all work. In addition to permit requirements, the OWNER shall also monitor the CONTRACTOR's erosion control and work methods. If the overall function and Bobcat Ridge Access Road 02370-2 Erosion and Sediment Control Improvements June 2006 intent of erosion control is not being met, then the OWNER shall require the CONTRACTOR to provide additional measures as required to obtain the desired results. Costs for any additional erosion control measures shall be the responsibility of the CONTRACTOR, since he has the ultimate responsibility for providing adequate erosion control and water quality for the duration of the project. 3.03 STABILIZATION OF DISTURBED AREAS A. Temporary sediment control measures shall be established within 5 days from time of exposure/disturbance. Permanent erosion protection measures shall be established within 5 days after final grading of areas. 3.04 PROTECTION OF ADJACENT PROPERTIES A. Properties adjacent to the site of a land disturbance shall be protected from sediment deposition. In addition to the erosion control measures required on the Drawings, perimeter controls may be required if damage to adjacent properties is likely. Perimeter controls include, but are not limited to, a vegetated buffer strip around the lower perimeter of the land disturbance, sediment barriers such as straw bales and silt fences; sediment basins; or a combination of such measures. Vegetated buffer strips may be used only where runoff in sheet flow is expected and should be at least 20 feet in width. 3.05 TIMING AND STABILIZATION OF SEDMENT AND EROSION CONTROL MEASURES A. Sediment barriers, perimeter dikes, and other measures intended to either trap sediment or prevent runoff from flowing over disturbed areas must be constructed as a first step in grading and be made functional before land disturbance takes place. Earthen structures such as dams, dikes, and diversions must be stabilized within 5 days of installation. Stormwater outlets must also be stabilized prior to any upstream land disturbing activities. 3.06 STABILIZATION OF WATERWAYS AND OUTLETS A. All on -site stormwater conveyance channels used by the CONTRACTOR for temporary erosion control purposes shall be designed and constructed with adequate capacity and protection to prevent erosion during storm and runoff events. Stabilization adequate to prevent erosion shall also be provided at the outlets of all pipes and channels. 3.07 STORM SEWER INLET PROTECTION A. All storm sewer inlets which are made operable during construction or which drain stormwater runoff from a construction site shall be protected from sediment deposition by the use of filters. Bobcat Ridge Access Road 02370-3 Erosion and Sediment Control Improvements June 2006 3.08 WORKING IN OR CROSSING WATERCOURSES AND WETLANDS A. Construction vehicles should be kept out of watercourses to the extent possible. Where in -channel work is necessary, precautions must be taken to stabilize the work area during construction to minimize erosion. The channel (including bed and banks) must always be restabilized immediately after in -channel work is completed. B. Where a live (wet) watercourse must be crossed by construction vehicles during construction, a temporary crossing must be provided for this purpose. If the crossing involves a pipe or other type of conduit placed in the watercourse, the pipe shall be sized to allow unrestricted passage of all flows anticipated to be carried by the watercourse. Likewise, installation of a span -type crossing across the watercourse shall be placed so no restriction of anticipated flows occur. 3.09 CONSTRUCTION ACCESS ROUTES A. Wherever construction vehicles enter or leave a construction site, a stabilized construction entrance and Tracking Pad are required. Where sediment is transported onto a public road surface, the roads shall be cleaned thoroughly at the end of each day. Sediment shall be removed from roads by shoveling or sweeping and be transported to a sediment controlled disposal area. Street washing shall be allowed only after sediment is removed in this manner. 3.10 DISPOSITION OF TEMPORARY MEASURES A. All temporary erosion and sediment control measures shall be disposed of within 30 days after final site stabilization is achieved or after the temporary measures are no longer needed as determined by the OWNER. Trapped sediment and other disturbed soil areas resulting from the disposition of temporary measures shall be permanently stabilized to prevent further erosion. 3.11 MAINTENANCE A. All temporary and permanent erosion and sediment control practices must be maintained and repaired as needed to assure continued performance of their intended function. 3.12 SEQUENCING A. The CONTRACTOR shall submit a sequencing plan for approval for erosion control in conformance with his overall Construction Plan for approval by the OWNER. Changes to the Erosion Control Sequencing Plan may be considered by the OWNER only if presented in writing by the CONTRACTOR. 3.13 SUBSTANTIAL COMPLETION OF EROSION CONTROL MEASURES A. At the time specified in the Contract Documents, and subject to compliance with specified materials and installation requirements, the CONTRACTOR will receive a Substantial Completion Certificate for temporary erosion control measures. Bobcat Ridge Access Road 02370-4 Erosion and Sediment Control Improvements June 2006 3.14 MAINTENANCE OF EROSION CONTROL MEASURES AFTER SUBSTANTIAL COMPLETION A. The CONTRACTOR will be responsible for maintaining temporary erosion control measures as specified in the Drawings and Contract Documents until such time as the disturbed drainage area has stabilized as determined by the ENGINEER and the OWNER. 3.15 FINAL COMPLETION AND ACCEPTANCE OF EROSION CONTROL MEASURES A. After the ENGINEER and OWNER have determined that the drainage area has stabilized, the CONTRACTOR shall remove all remaining temporary erosion control measures. Any damage to the site shall be repaired to the satisfaction of the ENGINEER and at no cost to the OWNER. END OF SECTION Bobcat Ridge Access Road 02370-5 Erosion and Sediment Control Improvements June 2006 D. E. PART 2 PART responsible for protecting utilities during construction and scheduling utility adjustments to eliminate conflict with progress of the work. The CONTRACTOR shall notify the ENGINEER immediately of any field condition not consistent with the contract documents. The CONTRACTOR will be responsible for repairing or paying for the repairs to any damaged utilities. PRODUCTS (Not Applicable) EXECUTION (Not Applicable) END OF SECTION Bobcat Ridge Access Road 01110-3 Summary of Work Improvements June 2006 THIS PAGE INTENTIONALLY LEFT BLANK Bobcat Ridge Access Road 02370-6 Erosion and Sediment Control Improvements June 2006 SECTION 02375 RIPRAP PART1 GENERAL 1.01 SECTION INCLUDES A. The work of this section shall include excavation, grading and installation of all riprap, and bedding placed at the locations shown on the Drawings. The materials to be used for the construction of such structures shall be as specified herein. 1.02 RELATED SECTIONS A. Section 02240 — Water Control and Dewatering B. Section 02315 — Excavation and Embankment 1.03 SUBMITTALS A. The CONTRACTOR shall cooperate with the ENGINEER in obtaining and providing samples of all specified materials. The CONTRACTOR shall submit certified laboratory test certificates for all items required in this section. PART PRODUCTS 2.01 MATERIALS A. Riprap: Riprap used shall be the type designated on the Drawings and shall conform to the following: Riprap Designation % Smaller Than Given Intermediate Rock d50 * Size By Weight Dimension (Inches) (Inches) Type VL (Class 6) 70 - 100 12 6 50- 70 9 35 - 50 6 2- 10 2 Type L (Class 9) 70 - 100 15 9 50- 70 12 35 - 50 9 2- 10 3 Type M (Class 12) 70 - 100 21 12 50- 70 18 35 - 50 12 2- 10 4 Bobcat Ridge Access Road 02375-1 Riprap Improvements June 2006 Type H (Class 18) 70 - 100 30 18 50- 70 24 35 - 50 18 2- 10 6 Type VH (Class 24) 70 - 100 42 24 50- 70 33 35 - 50 24 2- 10 9 * d50 = Mean Particle Size The riprap designation and total thickness of riprap shall be as shown on the Drawings. The maximum stone size shall not be larger than the thickness of the riprap. 2. The specific gravity of the riprap shall be 2.65 or greater. 3. Neither width nor thickness of a single stone of riprap shall be less than 1/3 of its length. 4. Broken concrete or asphalt pavement shall not be acceptable for use in the work. Rounded riprap (river rock) is not acceptable unless specifically designated on the Drawings. 5. The color of the riprap shall be as approved by the OWNER prior to delivery to the project site. Color shall be consistent on the entire project and shall match the color of rock to be used for all other portions of the work. Color required for this project shall be green -gray rock. 6. Minimum density for acceptable riprap shall be 165 pounds per cubic foot. The specific gravity shall be according to the bulk -saturated, surface -dry basis, AASHTO T85. 7. The riprap shall have a percentage loss of not more than 40 percent after 500 revolutions when tested in the Los Angeles machine in accordance with AASHTO Test T96. 8. The riprap shall have a percentage loss of not more than 10 percent after 5 cycles when tested in accordance with AASHTO Test T104 for ledge rock using sodium sulfate. 9. The riprap shall have a percentage loss of not more than 10 percent after 12 cycles of freezing and thawing when tested in accordance with AASHTO Test T103 for ledge rock, procedure A. 10. Rock shall be free of calcite intrusions. Bobcat Ridge Access .Road 02375-2 Ripmp Improvements June 2006 _ 11. Each load of riprap shall be reasonably well graded from the smallest to the largest size specified. Stones smaller than the 2-10 percent size will not be permitted in an amount exceeding 10 percent by weight of each load. Control of gradation will be by visual inspection. However in the event the ENGINEER determines the riprap to be unacceptable, the ENGINEER will pick 2 random truck loads to be dumped and checked for gradation. Mechanical equipment and labor needed to assist in checking gradation shall be provided by the CONTRACTOR at no additional cost. B. Bedding: Gradation for Granular Bedding U.S. Standard Percent by Weight Passing Square Mesh Sieves Sieve Size Type I IWe H 3 Inch 90 - 100 1-'/z Inch 3/ Inch 20 - 90 3/8 Inch 100 No. 4 95 —100 0 - 20 No. 16 45 - 80 No. 50 10- 30 No. 100 2- 10 No. 200 0 - 2 0 - 3 Granular bedding designation and total thickness of bedding shall be as shown on the Drawings. Granular bedding shall meet the same requirements for specific gravity, absorption, abrasion, sodium sulfate soundness, and freeze -thaw durability as required for riprap and specified above. C. Geotextile Fabric: Where soil conditions dictate, geotextile fabric shall be placed directly on excavated slopes, channel beds, etc. prior to the placement of any riprap bedding or riprap. The extent and location of geotextile placement will be shown on the Drawings. Geotextile fabric shall be Trevira S1120 or approved equal under all riprap. PART 3 EXECUTION 3.01 CONSTRUCTION REQUIREMENTS A. Channel slopes, bottoms, or other areas that are to be protected with riprap shall be free of brush, trees, stumps, and other objectionable material and be graded to a smooth compacted surface. The CONTRACTOR shall excavate areas to receive Bobcat Ridge Access Road 02375-3 Riprap Improvements June 2006 3.02 riprap to the subgrade for granular bedding. The subgrade for bedding materials shall be stable. If unsuitable materials are encountered, they shall be removed and replaced as Muck Excavation in accordance with Section 02315 of the Specifications. Unsuitable materials shall be disposed of from the site by the CONTRACTOR at his expense. After an acceptable subgrade for granular bedding material is established, the bedding shall be immediately placed and leveled to the subgrade elevation. Immediately following this, the riprap shall be placed. If bedding material is disturbed for any reason, it shall be replaced and graded at the CONTRACTOR's expense. In -place bedding materials shall not be contaminated with soils, debris or vegetation before the riprap is placed. If contaminated, the bedding material shall be removed and replaced at the CONTRACTOR's expense. PLACEMENT A. Following acceptable placement of geotextile fabric, granular bedding, riprap placement shall continence as follows: 1. Machine Placed Riprap: Riprap shall be placed on the prepared slope or channel bottom areas in a manner which will produce a reasonably well - graded mass of stone with the minimum practicable percentage of voids. Riprap shall be machine placed, unless otherwise stipulated in the Drawings or Specifications. When riprap is placed on slopes, placement shall commence at the bottom of the slopes working up the slope. Place the riprap in a stepped fashion with the bottom of the uphill riprap below the top of the downhill riprap by half of the height of the riprap minimum. The entire mass of riprap shall be placed on either channel slopes or bottoms so as to be in conformance with the required gradation mixtures and to lines, grades, and thickness shown on the Drawings. Riprap shall be placed to its full course thickness at one operation and in such a manner as to avoid displacing the underlying bedding material. Placing of riprap in layers, or by dumping into chutes, or by similar methods shall not be permitted. All material going into riprap protection for channel slopes or bottoms shall be so placed and distributed that there will be no large accumulations of either the larger or smaller sizes of stone. Some hand placement may be required to achieve this distribution. It is the intent of these Specifications to produce a fairly compact riprap protection in which all sizes of material are placed in their proper proportions. Unless otherwise authorized by the ENGINEER, the riprap protection shall be placed in conjunction with the construction of embankments or channel bottoms with only sufficient delay in construction of the riprap protection, as may be necessary, to allow for proper construction of the portion of the embankment and channel bottom which is to be protected. The CONTRACTOR shall maintain the riprap protection Bobcat Ridge Access Road 02375-4 Riprap Improvements June 2006 until accepted. Any material displaced for any reason shall be replaced to the lines and grades shown on the Drawings at no additional cost to the OWNER. If the bedding materials are removed or disturbed, such material shall be replaced prior to replacing the displaced riprap. 2. Hand Placed Riprap: Hand placed riprap shall be performed during machine placement of riprap and shall conform to all the requirements of Section 02375 PART 2 above. Hand placed riprap shall also be required when the depth of riprap is less than 2 times the nominal stone size, or when required by the Drawings or Specifications. After the riprap has been placed, hand placing or rearranging of individual stones by mechanical equipment shall be required to the extent necessary to secure a flat uniform surface and the specified depth of riprap, to the lines and grades as shown on the Drawings. 3. Soil Replacement In and Over Riprap: Where riprap is designated to be buried, place onsite excavated material that is free from trash and organic matter in riprap voids by washing and rodding. Prevent excessive washing of material into stream. When voids are filled and the surface accepted by the ENGINEER, place a nominal 6 inches of soil over the area, or as designated on the Drawings. Fine grade, seed, and mulch per the Specifications. 4. Rejection of Work and Materials: The ENGINEER shall reject placed riprap which does not conform to this Section and the CONTRACTOR shall immediately remove and relay the riprap to conform with said sections. Riprap shall be rejected, which is either delivered to the job site or placed, that does not conform to this Section. Rejected riprap shall be removed from the project site by the CONTRACTOR and at his expense. 5. Geotextile fabric shall be installed according to the manufacturer's specifications. Material proposed for use shall be submitted and approved by the ENGINEER prior to installation. END OF SECTION Bobcat Ridge Access Road 02375-5 Riprap Improvements June 2006 THIS PAGE INTENTIONALLY BLANK, Bobcat Ridge Access Road 02375-6 Ripmp Improvements June 2006 SECTION 02613 PRE -CAST REINFORCED CONCRETE BOX CULVERT PART1 GENERAL 1.01 DESCRIPTION A. This section covers pre -cast reinforced concrete box culverts (RCBC). 1.02 SUBMITTALS A. Submit Shop Drawings including special deflections and angles required for the project. PART PRODUCTS 2.01 MATERIAL A. Reinforced concrete box culverts shall be "wet cast' pre -cast, and shall conform to ASTM C789. Dry casting of box culverts on this project will not be allowed. B. Angles or deflections in the culvert shall be specially manufactured by the pre -cast manufacturer and shall not be special cast in the field. C. Qualification of Manufacturers: All pre -cast reinforced concrete box culvert shall be manufactured in an ACPA Q-Cast certified plant. PART 3 EXECUTION 3.01 INSPECTION A. Examine upon delivery and do not use individual sections with any defect, including the following: 1. Fractures or cracks passing through the wall. 2. Defects that indicate imperfect proportioning, mixing, and molding. 3. Surface defects indicating honeycombed or open texture. 4. Damaged or cracked ends where such damage would prevent making a satisfactory joint. 5. Continuous cracks having a surface width of 0.01 inch or more extending for a length of 12 inches or more regardless of position in the pipe wall. B. Mark rejected items and remove from the site. 3.02 INSTALLATION A. Lay true to line and grade. B. As each length of pipe is placed in the trench, complete the joint and adjust to the correct line and grade. Make adjustments by scraping away or filling bedding under Bobcat Ridge Access Road 02613-1 Pre -Cast Reinforced Improvements Concrete Box Culvert June 2006 the body and not by wedging or blocking. C. Lay upgrade from the lowest point, with the bell end pointing upgrade. 3.03 JOINTING A. Join in accordance with pipe manufacturer's recommendations. END OF SECTION Bobcat Ridge Access Road 02613-2 Pre -Cast Reinforced Improvements Concrete Box Culvert June 2006 SECTION 02615 DUCTILE IRON PIPE PART1 GENERAL 1.01 DESCRIPTION A. This section covers ductile iron pipe and fittings for water line replacement. B. Pipe shall be furnished complete with all fittings, flanges, specials and other accessories. 1.02 QUALITY ASSURANCE A. Manufacturer 1. All ductile iron pipe shall be supplied by one manufacturer. 1.03 SUBMITTALS A. Certification: Submit manufacturer's certification that products meet the referenced standards. B. Shop DRAWINGS 1. Submit complete Shop Drawings, reference Section 01340, Shop Drawings, and Operation and Maintenance Manuals. Submit complete layout Drawings and details of connections for all piping installed within the limits of structures. 1.04 PRODUCT DELIVERY A. Handling. 1. Use slings, pipe tongs or skids. 2. Do not drop pipe or fittings including dropping on cushions. 3. Do not skid or roll pipe into pipe already on the ground. 4. Do not damage coating or lining. 5. Do not use hooks. 6. Pipe shall not be handled in any manner which will cause damage. B. Storage. 1. Store and use lubricants in a manner which will avoid contamination. 2. Store rubber gaskets in a cool, dark location away from grease, oil, and ozone producing electric motors. 3. Do not exceed maximum stacking heights listed in AWWA C600, Tables 1 and 2. Bobcat Ridge Access Road 02615-1 Ductile Iron Pipe Improvements June 2006