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HomeMy WebLinkAboutRESPONSE - BID - 5872 HYDRAULIC DIGGER DERRICK (2)7.0 BID PROPOSAL 7.1 UNIT DESCRIPTION Bid # 5872, Hydraulic Digger Derrick Make VfP a 11L Model V X Q -5 0 1 Year 0 OS 7.2 BASE PRICE, as specified, per unit I $ 10 9. g100 7.3 VENDOR EXPERIENCE Enter number of years in business as a utility equipment supplier of digger derricks. years. 8.0 FREIGHT TERMS FOB destination, freight prepaid. All freight charges must be included in bid pricing. 9.0 DELIVERY Delivery will occur 180 days after proper notification of bid award. 10.0 CONTRACTOR'S STATEMENT I have read and fully understand all the conditions, specifications, and special instructions herein set forth above in paragraphs 1.0 through 9.0. 1 hereby agree to comply with all said conditions, special instructions, and specifications as stated or implied. Signature: Title: /1/� pq l te3 He . I Iun,C i/ Print Name: 6-4 o Company: 1 Date: 8_ S _ O La o Street: jtfaS Plalie P/ Phone#: 900-332-5-0a I City/State/Zip: �� /o /o Sri S C 0 Fax #: 7 , q _ jq 7 a j a 15 Exceptions/ Clarifications 6.11 Winch: 15,000 lbs boom tip winch is worm gear driven. 6.24 Side Load Protection: Electric/hydraulic overload protection eliminates need for disc brake system 6.45 Pole Guide Interlock: Not required with 3rd stage pole guides (not transferred from 1" & 2nd stages) 6.55 Winch Line Rope: Boom tip winch requires less rope length- 70' of 1" Spectron II provided Optional Equipment: (1) 24" x 24" x 42" platform w/ 90 degree rotation add $1,575.00 Dual 24" x 24" x 42" platforms w/ 90 degree rot add Tool circuit to boom tip add 1,500 lbs jib hoist (adjustable) add 12V Emergency back-up system add 15,000 lbs front bumper mount hydraulic winch add $2,695.00 $ 625.00 $19425.00 $ 525.00 $95750.00 ADDENDUM No. 1 SPECIFICATIONS AND CONTRACT DOCUMENTS Description of Bid: 5872 Digger Derrick OPENING DATE: 2:30 P.M. (Our Clock) August 10, 2004 To all prospective bidders under the specifications and contract documents described above, the following changes are hereby made. ADD: Under 6.1, General, add the following: The digger derrick body will be mounted on a 2005 IH 7600 cab/chassis, which is on order. The cab/chassis will be drop -shipped to the selected body manufacturer's factory. The chassis is to be built with a 232" wheelbase, Cab/Axle 157", Axle to frame 96". DELETE: Under 6.34, Upper Controls: Delete this requirement. Upper controls are not needed. RECEIPT OF THIS ADDENDUM MUST BE ACKNOWLEDGED BY A WRITTEN STATEMENT ENCLOSED WITH THE BID/QUOTE STATING THAT THIS ADDENDUM HAS BEEN RECEIVED. 215 North Mason Street " 2n" Floor • P.O. Box 580 • Fort Collins, CO 80522-05811 " (970) 221-6775 " Fax (970) 221-6707 www.fcp-ov.com Z W S ti X Q Q X J x � a 0. v x N Xi o a W P J m o N Z O X y O N Z Q W � Q J i Z w w A X o H Z � �p J W a S 0 y Q S U O W H m Q m J G Q a a � o y U O U u a 3 W a � Z f O qq6 ml • 0 0 0 0 o O o 0 0 0 0 • 0 0 Ua o o O 0 0 0 0 a q� 0o • y p Z$s� • W O This specification is to set forth minimum requirements for a Digger Derrick. This digger derrick shall be to the manufacturer's standard. It shall be equipped with the manufacture's equipment and accessories which are included as standard in the advertised and published literature for the unit. No such item of equipment or accessories shall be removed or omitted for the reason that it was not specified in the bid. Any alternate bid or exception to the specifications set forth, must be stated in the bid. Please place and "X" in the appropriate space (Below "YES" or "NO") to signify whether or not the unit is in complete compliance with the specifications. Failure to follow the format or answer the specifications may cause your bid to be disqualified. If extra space is required to describe the product, please provide attachments with the appropriate reference number. A. MINIMUM DERRICK SPECIFICATIONS Sheave height to be minimum 51 feet at highest point (based on 40 in. frame height). The unit must be manufactured in a ISO 9001 certified facility. 1.0 CONTROL SYSTEM COMPLY YES NO X X 1.1 The digger control system is a state of the art wireless controller. This controller incorporates all following functions in a dual joystick design: Boom raise/lower, Intermediate boom extend/retract, Upper boom extend/retract, and Boom rotation. The joysticks are fully proportional and incorporates a safety trigger which must be depressed for the control to activate. X 1.2 Fully proportional paddles control the digger dig/clean, winch up/down, pole guide open/close, and leveling adjustment. The safety trigger on the joystick activates the paddles. X 1.3 Toggle switches are used to operate the following functions: auger latch/unlatch, tool power, digger shift, engine start/stop, variable throttle control and auger shake. X 1.4 The "OMNEX" controller incorporates a 900 mhz radio control with continuous error checking and frequency hopping for fail safe operation. This industry proven controller requires no license. X 2.0 OVERLOAD PROTECTION SYSTEM 2.1 Provide overload system with digital load capacity indicator. A position sensor measures the boom angle and dual pressure transducers measure the lift cylinder force. The controller uses these inputs to determine the precise load on the boom. The loading on the unit is displayed using a back lit digital display. This data is displayed as a rating from 1-100%. Overload is reached when the rating reaches 100%. X 2.2 If an overload situation occurs the controller will disable the following functions: digger dig, boom raise, boom lower, upper boom extend, intermediate boom extend and winch up. The overload is reset once the boom is unloaded (winch down, digger clean, upper boom retract, or intermediate boom retract). X 2.3 A back driving gearbox is used for side protection. A hydraulic relief valve is used to limit the amount of side pull force. To prevent boom drift a mechanical break is engaged unless one of the following functions are being activated: digger dig/clean, winch up/down, boom raise/lower, any extend or retract, and boom rotation. Side load is set at 28,000 ft-lbs (37962.96 N-m) or 700 lb (317 kg) side pull at 40 ft (12.2 m) from centerline of rotation. X 2.4 The digital display on the controller also displays status of the sensors. X 3.0 HYDRAULIC SYSTEM 3.1 The closed center hydraulic system (with un-loader valves) operates at 3000 PSI (210 kg/cm2) with a tandem flow system with 40 GPM (151 LPM) for the digger and winch circuit and 15 GPM (58 LPM) for the other functions. Two fully proportional Apitec hydraulic valves are used in the control system. The "OMNEX" control box controls the hydraulic valves through the use of pulsating actuator on the valve. X 3.2 Dual 10 micron pressure filters are mounted in the inlet pressure lines to prevent contamination from entering the digger's hydraulic system. A 10 micron return line filter, mounted above the hydraulic oil level and inside the pedestal, can be easily changed without draining the reservoir. A filter gauge with a color coded range is used to monitor the condition of the return line filter for replacement. The suction screen inside the tank has a 100 mesh (149 micron) rating and can be removed for cleaning. A gate valve is located below the reservoir to prevent oil loss when the pump is serviced. A magnetic drain plug is used to attract and collect metallic contamination from the oil X 4.0 POLE GUIDES 4.1 The pole guide system incorporates removable arms manufactured from .75 in (19 mm) thick 100,000 PSI (7030 kg/cm2) plate steel. Full 1800 arm articulation is achieved though a simple cylinder/link assembly. Load holding valves for the pole guide tilt and open/close are standard. The standard pole guides are designed to handle pole from 7 in (178 mm) to 15 in.(381 mm) diameter poles. X 4.2 Pole guide Leveling is achieved by a hydraulic Master/Slave Leveling system. The Slave cylinder at the platform incorporates an integral holding valve. Located in the wireless control box is a leveling adjustment lever. X 5.0 BOOM TIP WINCH and SHEAVE K4 5.1 The boom tip sheave head is a 45 in. diameter equivalent TRI-Sheave design for maximum rope life. The sheaves are manufactured from durable aluminum. X 2 A 15,000 lb (6804 kg) maximum capacity winch is mounted inside the upper boom tip. Load holding is achieved through the use a self locking worm gearbox with a hydraulic holding valve providing additional load holding capacity. Maximum flow of 40 GPM (151 LPM) will provide an average line speed of 27 ft/min (8.2 m/min). X 3 The Digger Derrick must maintain all insulation properties with the winch rope installed. 5.4 70 foot of 1 inch Spectron II synthetic rope with 57,000 Ibs average strength. 6.4 8.5 ton swivel hook. 6.0 DERRICK CAPACITIES* (pounds) X 9 9 800 Fully Retracted 45,444 800 3rd Stage Extended 30,673 800 2nd Stage Extended 30,432 800 Fully Extended 22,817 Oo Fully Retracted 6,100 Oc 3rd Stage Extended 3,773 00 2nd Stage Extended 3,532 Oo Fully Extended 2,381 10 foot radius Fully Retracted 15,328 10 foot radius 3rd Stage Extended 15,572 10 foot radius 2nd Stage Extended 15,330 10 foot radius Fully Extended 16,593 ' Capacities stated are based on derrick capabilities. Chassis stability (configuration, CA, and weight) and options (size of auger, etc.) will play a factor in final capacities. ,0 BOOMS 7.1 The outer boom is constructed from high strength (100K PSI) steel forming a 16.69 in. x 11 in (424 mm x 279 mm) rectangular tube. X 7.2 The intermediate boom is formed from high strength steel (100K PSI) forming 16.2 in. x 9.6 in (386 mm x 244 mm) rectangular tube. X 7.3 The 14 in. x 8.5 in. x 1 in wall (355 mm x 216 mm x 25.4 mm) rectangular upper boom is constructed of high strength filament -wound epoxy resin fiberglass. The fiber -glass boom is certified for 46 kV and below in accordance with ANSI A10.31-1995 46 kV and below dielectric rating requirements. The upper boom has a 40 in (1016 mm) insulation gap. X 7.4 Boom articulation is 100 degrees, from -20 deg. to 80 deg. above horizontal. Articulation is achieved by using a double-acting hydraulic cylinder equipped with an integral holding valve. In the event of a hydraulic failure, the integral holding valves prevent boom movement by locking the booms in position. X 7.5 Piggyback extension cylinders are mounted inside the boom assembly for maximum protection. X 7.6 Boom overstow is achieved by a normally open switch that closes when the boom is in the boom rest disabling the boom down function. X ..7 High density UNMW polyethylene wear pads on all booms provide long slide pad and boom life. X Actual 8.0 TURRET, PEDESTAL, and ROTATION 8.1 Turret wings are made of 100,000 PSI yield strength steel plate. The bearing cover is continuously welded to prevent foreign materials from obstructing the turret's rotation. The 1.25 in. (32 mm) turret base plate is machined to provide a flat surface to support the rotation bearing. X 8.2 Rotation is continuous and unrestricted in either direction. The rotation system consists of a hydraulically driven planetary gear acting on a shear -ball rotation bearing. X 8.3 The critical bolts holding the lift to the rotation bearing and the rotation bearing to the pedestal are 3/4 inch grade 8. The bolts are torque seal marked to provide a quick means of detecting any loosening. An eccentric ring gearbox mounting allows for precise backlash adjustments. X 8.4 The pedestal is a fabricated steel structure incorporating a 1-1/4 in (32 mm) top plate which is machined flat to support the rotation bearing. The pedestal is produced from 1/2 in. (12.7 mm) thick 100,000 PSI yield strength steel. X 9.0 OUTRIGGER and SUBFRAME 9.1 Main out and down outriggers are designed and constructed from high -strength steel. The outer boom size is 9-1/8 x 11 inches. The inner boom size is 7-3/4 x 8-7/8 inches. The down tube size is 7 x 7-3/8 inches. At 8 in. (0.20 m) of penetration the outriggers provide 195 in. (5.0 m) of spread (pin to pin) based on a 40 in. (1.02 m) frame height. Outriggers are equipped complete with pilot operated check valves, internal thermal relief valves, and separate operating controls for each outrigger. X 9.2 Outriggers shall be equipped complete with pilot operated check valves, internal thermal relief valves, and separate operating controls for each outrigger. X 9.3 The full-length sub -frame is constructed of 3 in. x 6 in. x 3/8 in (76 mm x 152 mm x 9.5 mm) rectangular tubing and 1/4 in. (6 mm) plate. Shear plates are provided to attach to the vehicle chassis. X 9.4 Short jacking uses proximity sensors to limit rotation to 180 degrres when the offside outriggers are down but not fully extended. X 10.0 PLATFORMS and UPPER CONTROLS 11.0 PLATFORM OPTIONS and ACCESSORIES 12.0 RESERVOIR AND PUMPS 12.1 Hydraulic tandem gear pump supplies 15 GPM (56.8 LPM) and 25 GPM (95 LPM) which are combined for 40 GPM (151 LPM). X 13.0 DIGGER DRIVE 1 Third stage digger is automatically transferred from the lower boom to the upper boom tip. X Actual 13.1 Minimum digging radius for 50 foot digger is 36.4 ft. (11.1 m). X .2 Dual 1/2 in. (13 mm) diameter pressure lines and dual 1/2 in. (13 mm) diameter return lines supply oil to and from the digger drive. Non-conductive hoses are used to maintain dielectric properties while the digger is located at the upper boom tip. X 13.3 The digger motor automatically stops and starts when the digger shift function is operated. X 13.4 A closed center spool is used to prevent the auger from drifting during stow/unstow of the auger. The spring loaded auger latch automatically closes after the auger has been unstowed. The auger stow assembly incorporates an electronic auger overstow sensor. X 13.5 Hole depth to be a minimum of 14 ft. (4.27 m) and a maximum of 21 ft. (6.40 m), at full boom extension. X 13.5 Auger as required. 14.o GENERAL 9 14.1 Non-lube bearings are used at most points of motion. Only the rotation gearbox, rotation bearing, and latch housing for digger transfer require periodic lubrication. X 14.2 The complete unit is primed and painted prior to assembly. The standard color is standard white urethane paint. X ,4.3 The high pressure hoses routed through the booms are non-conductive hoses with swaged hose end fittings. Reusable hose fittings can be installed if a hose is damaged. X 14.4 Two operator's manuals and two service manuals are included. X 14.5 The electric variable throttle control gives the operator a choice of efficient, economical engine idle speeds or faster engine speeds with faster lift movements when required. X 14.6 Cylinders are equipped with quality teflon square seals, nylon backup rings, non-metallic bearings on pistons and end glands, rod wiper rings, threaded and welded end glands, and chrome plated rods X i T*#AV4 C Digger Derrick ®� TIMME MANUFACTURING COMPANY FEATURES INCLUDED IN THE VXD DIGGER ON THE THIRD BOOM STAGE Increase your digging radius by taking advantage of the digger on the third boom stage. With the digger on the third boom stage, set up time decreases and productivity increases as there is less need for accuracy when determining distance from the dig site. Operators are also provided the ability to park closer to the road ... all the while continuing to reach new digging diameters. Safety is a major concern; by providing a digger on the third boom stage, the operator is protected in the event of hitting underground powerlines. 15 000 LB. WINCH ON THIRD BOOM STAGE The VXD is the only digger on the market that has a 15,000 lb. winch on the insulated third boom stage. Dielectric integrity is maintained because no rope crosses the insulation gap, so it does not matter if the rope is wet or dirty. The need to operate the winch line in or out when extending or retracting the boom is eliminated, further helping to increase productivity and ease of use. The winch on the third boom stage allows the VXD use of the load line in energized situations when using the machine as a manlift. FAIL-SAFE. ELECTRONICALLY CONTROLLED ZONE RATING The VXD provides superior safety protection due to the implementation of its fail-safe, electronically controlled zone rating. The electronically controlled zone rating takes the guess work out of lifting loads because the operator doesn't rely on a load chart. The digital read-out on the controls tells you exactly what percentage load is remaining in any position. The electronically controlled zone rating also eliminates swinging a load over the side into a tipping position. The number of application possibilities are increased to allow short -jacking, smaller trucks and the use of A -frame outriggers instead of radials. FAIL-SAFE ELECTRONICALLY CONTROLLED OVERLOAD PROTECTION The VXD greatly reduces maintenance costs over the life of the machine by providing fail-safe, electronically controlled overload protection. "Field tuning" is eliminated to allow the unit to pick up more than rated. The VXD is the only digger on the market that provides both lift cylinder force measurement and boom angle measurement to provide accurate protection. HYDRAULIC LEVELING AND ROTATING BUCKETS Eliminate the need for having two trucks by utilizing the VXD's hydraulically leveled and rotating buckets. These features combine to convert the digger derrick into a true material handling bucket truck, providing the operator the opportunity to handle multiple tasks with one machine. Productivity is increased due to better maneuverability in the work zone, increased operator comfort with no ackward bucket brake and gravity leveling, and increased access to work with dual buckets that rotate hydraulically 90°. When placed in the cradle in the bucket, the VXD electronic controls automatically make two conversions: 1) the VXD provides boom sequencing so that the fiberglass extends first and retracts last, and 2) the VXD changes the overload rating to manlift status, making it the only digger derrick on the market that conforms to ANSI A92.2 when used as a manlift. Stability is 1.15 times the rated digger capacity, but 1.5 times the rated manlift capacity. Due to these figures, the VXD is the ONLY machine electronically protected from stability overload whether operated as a digger or manlift. Hydraulic leveling also provides simple bucket cleaning and drainage, as well as easier emergency rescue. In addition, the optional pin -on jib is the only jib on the digger derrick market that hydraulically levels with the bucket. HYDRAULIC LEVELING POLE CLAWS Productivity is increased, operation made easier and "butt -kick" eliminated with the innovative hydraulic leveling pole claws, which automatically level the pole as the boom is raised or lowered. The operator is allowed to focus more on pole placement and less on pole leveling. REMOTE/RADIO CONTROLS AS STANDARD EQUIPMENT The VXD offers remote, radio controls as standard equipment which help to greatly increase safe digger operation. Being close to the hole allows the operator to personally determine what precise movements are required and frees the operator to move to the best vantage point. MICROPROCESSOR BASED RADIO CONTROLLED DESIGN The VXD is designed from the ground up as a microprocessor based, radio controlled machine. It incorporates modern technology to ensure better performance and more reliable, safer and less costly operation. 4*>010� VXD Digger Derrick ®JP gg TIMME MANUFACTURING COMPANY GE LSF8-CIFIDAMON . (Based on 40 in. (1.02m) Friame Height) VX0Mdd81( ' ve lfti qM), VXD 42 VXD 0 VXD 47 VXD $0 VXD 5S VXD 55 Side Reach $2.68' 35.68' 37.W 40.68' 4368' 4&68' Maxim Load Radius U$' 35.8' 37.V 408' 430 45.8' Minimum Load Radius A 00 18.5' 19.5' 20.2' 21 2' 122.2 27 Intermediate Fxtanslon. $5.5" 97.5" 105,5" 117.5" 129.5" 137.5" Maximum Diggin6 Radius 8.4' $1.4' 33.4' 36.4' 39.4' 41.4' Minimum Digging Radius 14.2'; 15.2' 15.$' 1:6�9' 17.9' 18.5" Platform Capai (Ibs.) 400 400 400 400 400 400 Maximum Jib Capacity(Ibs.) 1500 1500: 1500 150D 150G 1500 Insulation Gap 40" 4Q" 40" 40" 40" 40" Maximum Cap$*' (lbs•) 52607 0M 4787,8 45444 43230 41051 Maximum 10' Capacity (IbB.) 15734 15628 15672 -. 15593 1554$ 1 %20 Hydraulic System Qperating Pressure ........,................ ......... 3000 PSI (210 l g/cm2) Flow Rate (Digger) . ...... ...............40 GPM (151 Ipm) Flaw Rate (Win ) .....`.... ...i...........40 GPM (161 Ipm) Filtration ....:.rrt ....:.10 >i�ron @W' ........ I ............ :.... ......::.........106 mash suction S t ys em fi ype ........ .......... PowerSource ;..:.,...... ........... ...... .... PTO pump Options • Platform Liner and Cover 4o Single or Dual Hydraulic Rotation/Hydraulic Leveling Platform • 1500 Lbs. Fiberglass Jib that Levels with Platform • Emergency Power • A -Frame, Radial or Out & Down Outriggers • Various Digger Drives & Augers • Electronic Load Zone Rating ®' TIMME MANUFACTURING COMPANY P. O. Box 20368 Waco, Tx 76702.0368 Tel.: 254-399-2100 Fax: 254-399-2651 w Aimemfg.com /11(*>� I�� l L2. e . 4, 5a 68' 50.$' 24.5' 157.5" 46.4' at.z' 400 1500 40": 38721 15457 15,000 lb. winch and digger on third boom stage Microprocessor based radio controls 6.0-SPECIFICATIONS: 50 FOOT SHEAVE HEIGHT HYDRAULIC DIGGER DERRICK 6.1-Equipment bid on this proposal must meet or exceed the following minimum requirements. Any exceptions must be noted and listed on a separate sheet. General: The following specification describes a 50-foot sheave height digger derrick, hydraulic operated, equipped with a flat bed body mounted on a customer -furnished chassis/cab. This digger derrick shall be equipped with all manufacturer's standard equipment. Bidders must include a copy of the most current manufacturer's specification, including drawings, with their bid proposal. Meets No. Item Description Spec? 6.2 Quantity One (1) UNIT 6.3 HYDRAULIC - Rear mount, designed for mounting over rear axle Yes DERRICK: with a turntable winch. - Turret height, 48" to facilitate transformer storage. No — 6.4 CAPACITIES: Machine capacities -- when equipped with turntable winch, hydraulically extended upper boom, digger, auger, pole guide and upper controls: 6.5 MACHINE Boom Angle All Booms All Booms CAPACITY: Retracted Extended Yes (deg) capacity (lb) capacity (lb) 80 - 30,000-15,000 No 60 --15,000 - 6,000 30-10,000 - 3,500 0 - 7,500 - 3,000 -15 -- 7,500 - 3,000 6.6 SHEAVE HEIGHT: Maximum Sheave Height - 50 ft. Yes No 6.7 HORIZONTAL Maximum Horizontal Reach - 41 ft. Yes REACH: No 6.8 DIGGING Maximum Digging Radius - 36 ft. Yes RADIUS: No 6.9 ELEVATION: From 80 degrees above horizontal to - 20 degrees Yes below horizontal No 6.10 STRUCTURAL Designed and tested so that the yield point of the Yes SAFETY FACTOR: structural components is not exceeded when the No derrick is loaded to twice its rated capacity. _ 11 SINCE 1848 CARGOmNAULER Shown with optional BHR4096C reinforced bulkhead Bodies 22' long and under are completely immersed in electrodeposition gray epoxy primer. featuring a zinc phosphate precoat and seal. Front and side rails constructed of heavy duty 5%ff high 7 gauge formed steel. 4" structural steel cross sills on 12" centers are standard on all models. FEATURES Reinforced 2" by 4" (Nominal) stake pockets are standard on the sides, front, and rear. Rectangular sealed lights with weathertight connectors are recessed in both the side All platform bodies are undercoated for additional corrosion protection. Recessed R.I.D. lights are standard on all models. 7 gauge tailskirt tapered to the base of the long sills standard on all models. Shown with distributor supplied I.C.C. bumper. AAA11411nneal rnrwn_Ldauler Dlatfnrm Cnorifir_afinna r1YM R.V..P■ VW■w• .wM.v• . •..uv...• vtr__."•_.,... _.._ PI:l�OR tYp 4: PLA' -2" Nom. T&G #1 Dense Yellow Pine Floor PCH-123B PCH-143B PCH-163B PCH-183B PCH-203B PCH-223B PCH-243B PCH-263B -7 Gauge Smooth Steel Floor PCHS-123B PCHS-143B PCHS-163B PCHS-183B PCHS-203B PCHS-223B PCHS-243B PCHS-263B -Ye" Tread late Floor PCHT-123B PCHT-143B PCHT-163B PCHT-183B PCHT-203B PCHT-223B PCHT-243B PCHT-263B PLATFORM LENGTHS: 1213" 1413" 16'3" 1813" 20'3" 22'3" 2413" 2613" PLATFORM WIDTHS: 95.9" 95.9" 95.9" 95.9" 95.9" 95.9" 95.9" 95.9" SUGGESTED CA/CT- 84"-102" 102"-124" 108"-138" 131"-152" 146"-168" 160"-192" 174'-196" 196"-270" LONG SILLS: -5" Structural Steel Long Sills X -7" Structural Steel Long Sills X X X X X X X TOTAL WEIGHT IN POUNDS: -Wood Floor Models 1,394 1,595 1,789 1,981 2,173 2,593 2,785 3,017 -Smooth Steel Floor Models 1,630 1,868 2,098 2,328 2,559 2,789 3,018 3,269 -Treadplate Steel Floor Models 1,741 1,998 2,246 2.494 2,742 2,990 3,238 3,494 Popular Options STEEL OVER WOOD OVERLAY: STAKE RACKS AND SOLID SIDES: -Choice Of 10 Ga. High Strength Or 7 Ga. Smooth Steel. -Compatible With All 96 Series Model Steel Or Wood Stake Racks. -Choice Of'/e" Or 3/e" Treadplate Steel. -Compatible With 96 Series 28", 4011, Or 52" High Solid Sides. APITONG HARDWOOD FLOORS: REINFORCED BULKHEADS: -13Aff By 51/2" Actual T&G Apitong In Lieu Of Yellow Pine. -35", 40", 44", 48", Or 56" High Reinforced Bulkhead Models. UNDERBODY TIE -DOWN RAILS: STAKE POCKET BULKHEADS: -Two %" By 2" Full-length Rails Attached To Cross Sills. -35", 40", 44", 48", Or 56" High Drop -in Bulkhead Models. Note: Specifications Are Subject To Change Without Notice. I Refer To Platform Option Fit Pages For Other Options. Heavy duty %" by 2k" outside rub rail is standard on the sides, optional on the rear. All platform bodies are undercoated for additional corrosion protection. Rectangular seated lights with weathertight connectors are recessed in both the side and end rails. HEAPHAULER TM FEATURES Bodies 22" long and under are completely immersed in electrodeposition gray epoxy primer featuring a zinc phosphate precoat and seal. Shown with optional BHR4094C reinforced bulkhead. 4" structural steel cross sills on 12" centers are standard on all models. Side and end rails constructed of robust 6" Reinforced 2" by 4" stake pockets are structural steel channel facing outward to better standard on the sides, optional on the rear. accommodate binding straps and chains. Additional Heavy -Hauler Platform Specifications FLOOR TYPE: PLATFORM MODELS -2" Nom. T&G #1 Dense Yellow Pine Floor PHH-124B PHH-144B PHH-164B PHH-184B PHH-204B PHH-224B PHH-244B PHH-264B -7 Gauge Smooth Steel Floor PHHS-124B PHHS-144B PHHS-164B PHHS-184B PHHS-204B PHHS-224B PHHS-244B PHHS-264B '%" Tread late Floor PHHT-124B PHHT-144B PHHT-164B PHHT-184B PHHT-204B PHHT-224B PHHT-244B PHHT-264B PLATFORM LENGTHS: 122"* 142"* 16,2"' 1812"• 20,2"' 221211• 242" 261211• PLATFORM WIDTHS: 95.5' 95.5" 95.5" 95.5" 95.5' 95.5" 95.5" 95.5" SUGGESTEDCA/CT: 84"-102" 102"-124" 108"-138" 131"-152" 146"-168" 160"-192" 174"-196" 196"-270" LONG SILLS: -5" Structural Steel Long Sills X -7" Structural Steel Long Sills X X X X X X X TOTAL WEIGHT IN POUNDS: -Wood Floor Models 1,516 1,839 2,085 2,336 2,582 2,847 3,133 3,388 -Smooth Steel Floor Models 1,709 2,069 2,351 2,639 2,922 3,223 3,545 3,819 -Treadplate Steel Floor Models 1 1,831 1 2,211 1 2,513 1 2,821 1 3,124 3,446 3,788 3,977 'Above Heavy -Hauler Platform Lengths Do Not Include Optional Rear Pockets And Rub Rail. Add 2.5" When Rear Pockets And Rub Rail Are Used. Popular Options STEEL OVER WOOD OVERLAY: STAKE RACKS AND SOLID SIDES: -Choice Of 10 Ga. High Strength Or 7 Ga. Smooth Steel. -Compatible With All 94 Series Model Steel Or Wood Stake Racks. -Choice Of %1' Or 3/6" Treadplate Steel. -Compatible With 94 Series 28", 40", Or 52" High Solid Sides. APITONG HARDWOOD FLOORS: REINFORCED BULKHEADS: -1%" By 51/2" Actual T&G Apitong In Lieu Of Yellow Pine. 1 -35", 40", 44", 48", Or 56" High Reinforced Bulkhead Models. REAR POCKETS AND RUB RAIL: STAKE POCKET BULKHEADS: -%" By 2/2" Rub Rail With Reinforced Rear Pockets. 1 -35", 40", 44", 48", Or 56" High Drop -in Bulkhead Models. Note: Specifications Are Subject To Change Without Notice. I Refer To Platform Option Fit Pages For Other Options. BULKHEADS... . Stake Pocket Bulkhead Recommended for use with stake racks in lieu of standard stake rack front. Bulkhead stakes fit plat- form front stake pockets. Quality features include complete immersion into electrodeposition epoxy prime paint, rust -resistant punched window (instea expanded metal) and material gauges to 11 ga. high strength (9 ga. equivalent). Permanently Installed Bulkhead Recommended on plats only. May be used with 311 structural interme4 secure bulkhead to plat sills. One-piece box -sec corner posts mate to fri platform. "Knee -brace" gussets weld to unders of platform side rail for added support. Include rust -resistant punched window. All models constructed of 11 ga. high strength (9 ga. equivalent). Both gusseted and non-gusseted bulkhead models available in heights of 35", 40", 44", 48" and 56" CONVERSION HOISTS. . a With your Platform body, choose a rugged, ■ Rugged, stable lift arm construction. Exclusive 3/4" time- Kna hoist° for low mounting thick high strength steel (vs. formed steel used on com- praven P g petitive make hoists). height and stability. ■ Patented' Lost Motion Device provides low mounting SUBFRAME HOIST height resulting In greater staomty. ryr High pressure (3500-4000 PSI) double-acting / �. ~ c linder(s) for improved control of load when dumping. „a.. �'. + ~ Threaded cylinder gland cap prevents cylinder 12'3^ - 12 5 84" 35" 6.4 10.0 16.3 damage in "load over center" conditions. 14'3" - 14'S" 108" 35" a.s 7.7 12.5 ■ Automatic body brace positioning. 147 -14'5" 120" 23" - 6.2 10.1 ■ 3-year warranty. 167 - 16'5" 120" 47" - 7.7 12.5 'Patent No. =1695 NON-SUBFRAME HOIST 4 4, Ell ` y a+„ �. r, fir: kkxfrr' � Fhtp�+xe rN *y+isr, y+�'r +✓'} ^'t r '�+m'`~ 'e`4 .sifi +try.F Div+.. u Y� Pv +✓d'r� k1". 3tt. lQf i h �rY.. �/ y*a .lf. f+. f f Y fs � � fu � d s . ✓�� ',✓ lid 1Y ✓ F .f+M. .. . rrv'< ..«:{! ., r �W4�'S h.'" "%i'+#' / v :., .. 12'3" - 12'5" 84' 35" 9.1 12.7 9.8 15.7 14'3" - 145" 108, 35" 9.7 7.8 12.1 16.7 20.8 14'3" - 145" 114" 29' 10.9 14.9 18.7 16'3" - 165" 120' 47' 16.7 20.8 28.9 33.3 38.4 1613" - 165" 124" 43' 15.5 19.3 26.8 29.8 34.4 1613" - 165" 138"/126" 29" 12.3 15.4 21.4 24.6 28.5 18'3" - 18'5" 138'/126' 53" 18.7 25.9 29.8 34.4 40.0 181" - 18'5" 156"/144' 35" 14.1 19.7 22.7 26.2 30.3 20'3" - 20'5" 168' 35" 17.0 22.6 26.1 31.4 20'3" - 20'5" 174' 29' 15.9 21.1 24.4 29.4 20W - 20'5" 186" 17" 18.7 21.6 26.0 22'3" - 22'5" 192" 35' 19.9 22.9 27.6 22'3" - 22'5" 204" 23" 17.7 20.5 24.6 24'3" - 24'5" 210" 41" 26.0 24'3" - 24'5" 222" 29" 23.4 263" - 265' 232" qq" 24.2 26'3" - 26'S' 244" 32" 22.0 NnTF• Raters nananity in tens at 4s" dumn angle. Canacity based on liouid level load and 3" cab-to-bodv clearance. For platform lengths, CA/CT dimensions and capacities not illustrated above, consult the Knaphoist literature or Fact Finder available at your Knapheide distributor. Knapheide platform products and sides are manufactured and shipped as component parts only It is the responsibility of the final stage manufacturer to furnish and install additional components as needed to comply with all applicable Federal and State regulations (inclusive of, but not limited to, lighting, underrids, backup alarms, etc.). Quality OU ask THE KNAPHEIDE MANUFACTURING COMPANY Y y 'a 1848 WESTPHALIA STRASSE for by nameP.O.Box 7140 QUI IL 62305-7140 U.S.A. PHONE (217) 222-7131 SINCE 1848 FAX (217) 222-5939 www.knapheide.com • knapheideCknapheide.com L54 5M 9021 ©The Knapheide Mfg. Co. Specifications are subject to change without notice. Printed in U.S.A. MR n r m n ry y n x o n � K N T Z X A �f r y D V ~ � £ to Z f'1 n C to tJ r T C V I O ti 3 � � o D � o o � r �n ao r D �n x � y z No Text Versalift VXD User List Dominion —Virginia Power Mr. Bobby Akers, Jr., Sr. Coordinator -Method Bulk Power Delivery 2400 Grayland Avenue Richmond, VA 23220 City of Milwaukee Mr. Jeffrey Tews, Vehicle & Equipment Specialist 2142 W. Canal Street Milwaukee, WI 53233 Virgin Island Water & Power Mr. Chester Callwood, Fleet Supervisor St. Thomas, Virgin Island Sevier County Electric Systems Mr. Carl Flynn Sevierville, TN Northeast Utilities Mr. Dan Correll, Senior Engineer — Transportation 107 Selden Street Berlin, CT 06037 City of Dallas Mr. Michael Horton 5516 Gregg Street Dallas, TX 75235 Alger Delta Electric Cooperative Mr. Bill Tucker 426 N. Ninth Street Gladstone, MI 49837 Intercon Construction, Inc, Mr. Darrryl Wieneke, Manager of Cable Construction 2880 Commerce Park Drive Madison, WI 53719 Amtrack Mr. Ray Verrelle Villanova, PA {(EBSALIFT 804-257-4988 414-286-2719 340-774-3552, ext. 2310 865-453-6578 ext. 390 860-665-2934 214-243-2662 906-428-4141 608-227-7475 215-349-3858 Meets No. Item Description Spec? 6.11 WINCH: 15,000 pound bare drum capacity turntable winch, self locking, high torque, planetary drive winch, equipped Yes with oil cooled brake with special provisions on drum _ No for attaching wire rope or polypropylene rope. 6.12 FLARED BOOM With provisions for platform attachment Yes TIP: No 6.13 CYLINDERS: Teflon square seals, nylon back up rings; non-metallic Yes bearings on pistons and end glands; rod wiper rings; No — threaded end glands; chrome plated rods. 6.14 PIVOT POINT Plated load -bearing pins with keepers. All pivot points Yes PINS: line bored or reamed. No 6.15 BEARINGS: Lift cylinder equipped with self -aligning bearings. All Yes extending booms to utilize slide bearings. No 6.16 PROPORTIONAL- Easy to operate controls. Modular components to / HYDRAULIC minimize hydraulic lines routed through rotation, Yes ✓ CONTROL valving above rotation to unclutter main frame and — No SYSTEM: turntable and provide ease of serviceability. — 6.17 HOLDING Provided on main derrick cylinders including counter- Yes IZ VALVES: balance holding valves on hydraulic extension No — cylinders and boom lift cylinder. Pilot operated check valves provided on outrigger cylinders. HYDRAULIC Diverts hydraulic flow to the reservoir when no Yes 6.18 DUMP VALVE: functions are being operated. No — 6.19 COMPLETE 1. Open center hydraulic system HYDRAULIC 2. Tandem vane pump Yes SYSTEM: 3. 2" shut-off valve between pump and reservoir No 4. Magnetic separator filter — 5. Return line filter with warning light Three (3) hydraulic pressure gauges, one (1) for each pressure circuit, and one Load Indicator Gauge (HOP) 6.20 UPPER BOOM: Full capacity fiberglass upper boom, hydraulically extended with flared steel boom tip capable of lifting Yes._ to rated hydraulic capacity of the derrick in any given No position while maintaining the derrick's full two to one — structural safety factor. Cable guides installed on top of boom 6.21 ROTATION: Continuous rotation provided by a planetary gear. Eccentric Ring adjustment of rotation gear box to Yes -Z rotation bearing to assure proper gear mesh. No — Meets No. Item Description Spec? 6.22 OVERLOAD Protects derrick from overload Yes PROTECTION: No 6.23 FUNCTIONS CUT - Winch up, OFF WHEN - Digger dig, Yes OVERLOAD IS - Intermediate boom extension DETECTED: - Upper boom extension No _ - Boom down 6.24 SIDE LOAD Protects against damage to structure resulting from Yes PROTECTION: excessive side loading through disc brake No arrangement in rotation system. 6.25 BOOM STOW Protects against damage resulting from excessive Yes PROTECTION: down pressure by cutting off stow function when No boom reaches stowed position in rest. _ GENERAL SPECIFICATIONS 6.26 OIL FILTER When return line oil filter needs changing, warning Yes CHANGE LIGHT: light at control panel wams operator. No _ 6.27 Lighted Control Panel Yes No 6.28 Two -Part Load Line attachment on intermediate boom Yes No 6.29 Engine Start/Stop Switch at control panel Yes No 6.30 Insulated Derrick Yes No 6.31 LOAD INDICATOR To be located at the main control so to allow the Yes GAUGE: operator to know at a glance whether the unit is No operating within the hydraulic and structural design _ rating or lift capacity. Use of the gauge also allows the operator to know that he may be approaching an overload condition. 6.32 BOOM FLARES: Boom flares, transferable, for turntable winch, steel Yes moveable from end of intermediate boom to end of No upper boom with fiberglass tip furnished on the end of _ the upper boom. 6.33 LOWER Turntable mount to include riding seat and hydraulic CONTROLS WITH foot throttle installed on curbside of turntable. Control 0 Meets No. Item Description Spec? JOYSTICK: panel includes three -function joystick to operate boom Yes lift, rotation and intermediate boom. No 6.34 UPPER With pole guide. Controls for lift, rotation, boom Y CONTROLS: extension, winch and digger. On/off knobs for two- N speed throttle and for upper tool circuit 6.35 REMOTE Full function radio control system including Yes JZ CONTROL: transmitter, batteries, receiver, charger, placards, any No required interface cabling. Installed and operational. 6.36 TWO -SPEED Planetary gear drive producing up to 15,000-ft/LB DIGGER, torque. To include the following: Yes HYDRAULICALLY A. Rapid auger shake control No SHIFTED: B. 2 5/8" hex output shaft — C. High speed dirt spin-off control 6.37 AUGER STOW Protects against damage to auger/auger mechanism Yes PROTECTION: by cutting off stow function when auger is stowed. No — 6.38 DIGGER Protects against damage to transfer mechanism when Yes TRANSFER UN -stowing digger and auger. No PROTECTION: — 6.39 AUGER A. Self -latching auger storage bracket STORAGE B. Hydraulic auger release Yes z MECHANISM: C. Digger transfer mechanism including automatic auger pick-up device and auger stow protection No D. Stow up to a 36" auger 6.40 OUT AND DOWN A. Primary out and down outriggers with 176" max OUTRIGGERS: spread installed at rear of unit. Yes B. Auxiliary out and down outriggers with 176" max No spread installed at front of platform. C. Control valves for all outriggers installed at tailshelf D. Fiberglass outrigger pads 6.41 OUTRIGGER For outriggers, prevents the operation of the booms Yes INTERLOCK until outriggers are lowered. No SYSTEM: — 6.42 OUTRIGGER For Outriggers, provides audible signal that the Yes MOTION ALARM: outriggers are in motion No 6.43 POLE GUIDE: Mounted on boom flares. The Pole Guide is to be a rack and pinion type for open and closing action. Yes OPENING, CLOSING, AND TILTING to be No accomplished by hydraulic cylinders — 6." FLOW DMDER, Auxiliary tool circuit with valve, handle, and quick Yes 8.0 gpm: disconnect couplings located at tailshelf. No Meets No. Item Description Spec? 6.45 POLE GUIDE Limit switch sensing system, prevents upper boom Yes INTERLOCK: extension until pole guides are articulated to the "full- No up" position 6.46 POLE GUIDE ARM Bolt -on type, allows larger pole diameter to be Yes EXTENSIONS: enclosed by pole guide No 6.47 HYDRAULIC A. Base plate Yes POLE PULLER: B. Seven (7) feet of special alloy high tensile chain No (5/8 inch) C. Tubing and fittings 6.48 WHEEL CHOCKS: Four (4), rubber, 10 inches long X 8 inches wide X 5- Yes Y2 inches height. No UNIT AND HYDRAULIC ACCESSORIES 6.49 HYDRAULIC Tandem vane type hydraulic pump Yes PUMP: No 6.50 RESERVOIR: Sixty (60) gallon reservoir, Filter and magnetic suction Yes separator; Oil sight glass, Main and return line shut No off, Reservoir is installed at front of cargo area 6.51 LUBRICANTS; Hydraulic oil and lubricants, installed, all weather, for Yes insulated boom. No 6.52 HYDRAULIC Manual Override of Hydraulic Functions Yes OVERRIDE: No 6.53 CAB CONTROL: Heavy duty SAE hot shift air PTO, transmission Yes mounted. Allison 4500-RDS-P transmission. No 6.54 SUBBASE: Assembly for mounting of derrick pedestal and Yes outriggers, to consist of 8" X 3" tubing (3/8" wall) each No _ side of chassis frame with top and bottom plate 6.55 WINCH LINE 140 ft length of 1" synthetic braided rope with eye in Yes ROPE: each end. SPECTWELVE—18,000 lb working load No 4z 6.56 SWIVEL BLOCK: Crosby Laughlin 8.5-S-1 swivel block (33 pound Yes downhaul weight) No 6.57 SLING: 4' X 2" endless nylon type sling and 4' X Y2" wire rope Yes sling No _ 6.58 AUGERS: 1819, 30" and 36" diameter augers, full flight with Yes W Meets No. Item Description Spec? tungsten carbide round boring head and 2 5/8" hex No _ 6.59 HYDRAULIC Stanley hydraulic tamp with three feet of hose and Yes TAMP: quick disconnect couplings with three foot handle No 6.60 HYDRAULIC Set of two 35' hydraulic hoses with two (2) quick Yes HOSES: disconnect couplings, dust caps, and fittings for No hydraulic tool use installed on spring loaded reel HOSE REELS: Spring operated reel for storage of two (2) 25' lengths Yes 6A of hose (18" high X 14" wide), installed at the rear No _ center behind the derrick pedestal BODY AND ACCESSORIES 6.62 FLATBED: Heavy Duty steel construction, — 16' long, with 3/16" Yes steel treadplate deck, rub rail on sides and rear, cab No guard and 4" side and rear rails. - Derrick storage support - Vertical ladder access behind each storage bin - Grab handle and stirrup step, one each side at rear - Access step installed in tailshelf for access to seat and controls - Fold down step allowing access to seat and controls from platform floor - Six recessed D-rings installed in platform floor, three each side, spaced evenly in front of pedestal - Fiberglass outrigger pads with holder installed close to each outrigger - Grab handles on turret and on back of seat to be used with rear access steps - Grab handles on front and rear of control console - Spring operated grounding reel with 40' of 1/0 cable - Storage basket for pole puller, installed on front of derrick pedestal - Sub -platform storage behind rear axle and in front of tailshelf for storing shovels and tampers. - Upper and lower guards for front winch - Air supply and glad hands at rear of platform. 6.63 STORAGE BINS: Two compartments, one on each side at the front of the Compartmentation: platform. Yes Left side — Two adjustable shelves with removable No dividers on 4" centers. Right side — Five fixed material hooks 11 Meets No. Item Description Spec? Lights, installed in each compartment with wiring installed in loom and switched from cab. Switch energized only when chassis lights are on. 6.64 HITCH: Pintle hook with frame reinforcement and two safety Yes chain rings installed at 28 inches (+/-1inch) from No _ ground to center of eye 6.65 Mud flaps installed behind rear wheels Yes 44 No 6.66 n/a 6.67 n/a 6.68 Rubber dock bumpers installed on right and left side Yes of frame at rear No ELECTRICAL ACCESSORIES 6.69 Lights and reflectors in accordance with FMVSS #108 Yes lighting package, installed No 6.70 POWER A compact self-contained electronic system for DISTRIBUTION standardized interface with the chassis electrical MODULE: system. Mounted behind the drivers seat inside the cab. To accommodate various options such as Yes engine start/stop, variable throttle control, power No takeoff, interface with Allison World transmission and engine speed control module for specific engines and chassis. The PDM is to provide up to 16 accessory circuits to be used for controlling other customer specified electrical components. The PDM is to include built in test capabilities and diagnostic input, output and status LED's to quickly assess the PDM'S performance. All components are to have circuit boards to facilitate replacement and reduce repair time. 6.71 Carquest CPR70084 (or equivalent) 7-pole electrical Yes trailer connection installed. No 6.72 Amber strobe light installed on street side of derrick Yes storage support. Strobe light is to be visible from the No front and rear of the vehicle. _ 6.73 Two (2) post mounted spotlights on cab / - One (1) post mounted spotlight in front of control Yes v 12 Meets No. Item Description Spec? panel seat. No _ 6.74 - Backup alarm, installed at rear. Backup alarm must / automatically adjust to provide 87 to 112 decibel Yes V alarm, depending on ambient noise conditions. No - Alarm shall be wired to chassis backup light circuit. - Alarm must be installed in a rubber-grommeted protective housing. INSTALLATION 6.75 Installation of derrick and subbase assembly Yes No 6.76 Installation of body and accessories Yes No 6.77 Paint body white with urethane enamel Yes JL No 6.78 Paint derrick white with urethane enamel Yes _ No 6.79 Travel height placard, mounted in the cab in a Yes location visible to the driver. No 6.80 DOT certification of completed vehicle Yes No 6.81 Delivery of complete vehicle Yes No 6.82 This derrick is to be designed and manufactured in a Yes facility that is certified to meet ISO 9001. No 6.83 One- (1) year parts and labor warranty at customer's location. Yes Warranty on structural integrity of the following major No components is to be warranted for so long as the initial purchaser owns the product: Booms, boom articulation links, hydraulic cylinder structures, outrigger weldments, pedestals, subbases and turntables Supply copy of manufacturer's warranty with bid. 6.84 This derrick is in compliance with ANSI A10.31 —1995 Yes standards in effect at the time of manufacture. No 13