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HomeMy WebLinkAboutCOLORADO IRON AND METAL - Filed SEPD-SURFACE EXPLORATION/PAVEMENT DESIGN REPORT - 2017-12-134396 GREENFIELD DRIVE WINDSOR, COLORADO 80550 (970) 545-3908 FAX (970) 663-0282 October 10, 2017 Giuliano & Father Construction, Inc. 308 Commerce Drive Fort Collins, Colorado 80524 Attn: Mr. John Giuliano (john@giulianoco.com) Re: Subsurface Exploration / Pavement Design Report 903 Buckingham Street Fort Collins, Colorado EEC Project No. 1174111 Mr. Giuliano: Earth Engineering Consultants, LLC (EEC) personnel have completed the geotechnical subsurface exploration and pavement design for the 903 Buckingham Street pavement improvements planned as part of the Colorado Iron and Metal facility off-site improvements in Fort Collins, Colorado. Results of the geotechnical exploration and recommendations concerning subgrade preparation and pavement sections for use on the pavement improvement areas are provided with this report. The roadway improvements planned for construction consist of the widening of a portion of Buckingham Street in front of 903 Buckingham Street. Acceleration/Deceleration lanes for the Colorado Iron and Metal facility are being constructed on the south side of Buckingham Street. To develop subsurface information in the area of the proposed improvements, EEC personnel completed one (1) test boring in the pavement improvement area. The test boring was extended to a depth of approximately 10 feet below existing grades. A diagram indicating the approximate boring location is included with this report. Samples of the subsurface materials encountered in the test boring were obtained using split barrel and California barrel sampling procedures. Laboratory testing of the recovered samples included moisture content tests on each of the samples and estimation of the unconfined strength of appropriate samples using a calibrated hand penetrometer. Atterberg limits and washed sieve analysis tests were completed on a selected sample to evaluate the quantity and plasticity of the fines in the subgrade soils. A swell/consolidation test was completed on one (1) near surface Earth Engineering Consultants, LLC EEC Project No. 1174111 October 10, 2017 Page 2 sample to evaluate the soils tendency to change volume with variation in moisture content and load. Results of the outlined tests are indicated on the attached boring logs and summary sheets. As a part of the testing program, all samples were examined in the laboratory and classified in general accordance with the attached General Notes and the Unified Soil Classification System, based on the soil's texture and plasticity. The estimated group symbol for the Unified Soil Classification System is indicated on the boring logs and a brief description of that classification system is included with this report. Based on results of the field boring and laboratory testing, subsurface conditions can be generalized as follows. The existing Buckingham Street pavement section observed in the test boring included approximately 5½ inches of hot bituminous pavement, over approximately 12 inches of aggregate base. The in-place subgrade soils consisted of near surface sandy lean clay transitioning into sand and gravel at a depth of approximately 3½ feet. The swell test completed on the cohesive lean clay soils showed low swell potential at in-situ moisture and density. Observations were made while drilling and after completion of the boring to detect the presence and depth to hydrostatic groundwater. Free water was observed in the test boring at a depth of approximately 9 feet at the time of drilling. The boring was backfilled immediately after completion of sampling and longer-term water level observations were not available. Fluctuations in groundwater levels can occur over time depending on variations in hydrologic conditions and other conditions not apparent at the time of this report. Perched/trapped water can be encountered in more permeable zones interbedded with low permeability clays. The location and amount of perched water can vary over time depending on variations in hydrologic conditions and other conditions not apparent at the time of this report. ANALYSIS AND RECOMMENDATIONS Swell – Consolidation Test Results The swell-consolidation test is performed to evaluate the swell or collapse potential of soils to assist in determining pavement design criteria. In this test, relatively undisturbed samples obtained directly from the California ring barrel sampling device are placed in a laboratory apparatus and inundated with water under a predetermined load. The swell-index is the resulting amount of swell or collapse expressed as a percent of the sample’s initial thickness, after the inundation period. Earth Engineering Consultants, LLC EEC Project No. 1174111 October 10, 2017 Page 3 Samples obtained at the 1 or 2-foot intervals are generally pre-loaded and inundated with water at an approximate 150 pounds per square foot (psf) increment to simulate the pavement loading conditions in general accordance with Larimer County Urban Area Street Standards (LCUASS) Pavement Design criteria. After the inundation period additional incremental loads are applied to evaluate consolidation response. For this assessment, we conducted a total of one (1) swell-consolidation test on a subgrade sample collected during our subsurface exploration at an approximate depth of 2-feet below existing site grades. The swell index value for the soil sample tested at the 150-psf inundation pressure revealed low swell characteristics on the order of (+) 0.0%. The swell-index result for the roadway subsoils analyzed herein revealed a swell-index value less than the LCUASS 2% criteria for requiring a swell-mitigation plan; therefore, swell-mitigation is not expected for the site. Subgrade preparation of the proposed Buckingham Street widening section should be completed in general accordance with the recommendations presented in the LCUASS Pavement Design Manual – Chapter 22. Subgrade Preparation All existing vegetation and any improvements including curb-and-gutter, sidewalk, existing pavements and any other improvements should be removed from the widening/reconstruction areas. In addition, we understand an existing fire hydrant will be removed from the intersection area and replaced with a new storm drain. Existing aggregate base could remain in-place to be incorporated into the new pavement subgrades. After stripping, removing all improvements and completing all cuts and prior to placement of any fill soils or overlying improvements, we recommend the in-place soils be scarified to a minimum depth of 9 inches, adjusted in moisture content and compacted to at least 95% of the material’s maximum dry density as determined in accordance with ASTM Specification D698, the standard Proctor procedure. The moisture content of the scarified materials should be adjusted to be within the range of ± 2% of standard Proctor optimum moisture content at the time of compaction. If the exposed subgrade will be stabilized as subsequently discussed in this Earth Engineering Consultants, LLC EEC Project No. 1174111 October 10, 2017 Page 4 report, initial scarification and recompaction of materials which will be stabilized would not be necessary. Any fill materials required to develop the pavement subgrade should consist of approved, low volume change materials which are free from organic matter and debris. Materials similar to the on-site sandy lean clay soils could be used for fill in these areas. If borrow materials are used, we recommend those materials have sufficient fines to prevent ponding of water in the fill materials. Fill materials should be placed in loose lifts not to exceed 9 inches thick, adjusted in moisture content and compacted as recommended for the scarified soils. The site cohesive soils may show instability and strength loss when wetted resulting in pumping of the pavement subgrades. If necessary, stabilization of the subgrades could be considered to reduce the potential instability of the subgrades at the time of construction. If stabilization will be performed, we recommend the addition of 12% Class C fly ash to the in- place subgrade materials, based on dry weights. The Class C fly ash should be thoroughly blended with the in-place soils to a depth of 12 inches below the top of subgrade. The blended materials should be adjusted to be within ±2% of standard Proctor optimum moisture and compacted to at least 95% of the materials maximum dry density as determined in accordance with the standard Proctor procedure for stabilized materials (ASTM Specification D558). Pavement Sections A Hveem Stabilometer / R-value of 10 is being assumed based on the soil classification of the sandy lean clay subgrades observed within the test boring as well as previous explorations conducted at the intersection of Lemay Avenue and Buckingham in October 2016. That Hveem R-value correlates to a resilient modulus value of 3562 based on the Colorado Department of Transportation (CDOT) correlation. A resilient modulus value of 3562 was used for the pavement design. The Larimer County Urban Area Street Standards (LCUASS) default equivalent daily load application (EDLA) value of 100 for 2-lane industrial/commercial collectors was used for Earth Engineering Consultants, LLC EEC Project No. 1174111 October 10, 2017 Page 5 Buckingham Street. A 20-year equivalent single axle load (ESAL) value of 730,000 correlates to an EDLA of 100. Based on the outlined subgrade and traffic inputs, alternative pavement designs are indicated below in Table I. TABLE 1 –MINIMUM PAVEMENT SECTION DESIGN THICKNESSES Buckingham Street 18-kip EDLA (Based on Table 10-1 LCUASS) Design Traffic (20 year ESAL) (1) Resilient Modulus (R-Value of 7 for on-site soils) Reliability Serviceability Loss (Initial – Final) 100 730,000 3652 85% 2.2 Design Structural Number 3.89 Composite Section: Alternative A – Widening Section w/o Stabilization Hot Mix Asphalt (HMA) Pavement: S or SX-75, PG 64-28 Hot Mix Asphalt (HMA) Pavement: SG or S-75, PG 58-28 Aggregate Base Course (ABC) (Class 5 or Class 6) Design Weighted Structural Number (SN) 3̎ @ 0.44 = 1.32 3̎ @ 0.44 = 1.32 12̎ @ 0.11 = 1.32 3.96 Composite Section: Alternative B – Widening Section w/ Stabilization Hot Mix Asphalt (HMA) Pavement: S or SX-75, PG 64-28 Hot Mix Asphalt (HMA) Pavement: SG or S-75, PG 58-28 Aggregate Base Course (ABC) (Class 5 or Class 6) Fly Ash Treated Subgrade (Upper 12-inches, 10-Inches of Credit) Design Weighted Structural Number (SN) 2̎ @ 0.44 = 0.88 3̎ @ 0.44 = 1.32 11̎ @ 0.11 = 1.21 10̎ @ 0.05 = 0.5 3.91 The HMA for use in the pavement section should be Grading S (100) with performance grading PG 64-28 for the surface top 2-1/2 to 3-inches and 58-28 used below that depth. The HMA should be compacted to be within the range of 92% to 96% of maximum theoretical specific gravity (Rice value) at the time of placement. Aggregate base course should be either Class 5 or Class 6 aggregate base and should be compacted to at least 95% of the materials standard Proctor maximum dry density at the time of placement. Pavement design methods are intended to provide structural sections with adequate thickness over a particular subgrade such that wheel loads are reduced to a level the subgrade can support. The support characteristics of the subgrade for pavement design do not account for shrink/swell Earth Engineering Consultants, LLC EEC Project No. 1174111 October 10, 2017 Page 6 movements of either expansive or compressible clay subgrade. The pavement may be adequate from a structural standpoint, yet still experience cracking and deformation due to shrink/swell related movement of the subgrade. It is, therefore, important to minimize moisture changes in the subgrade to reduce shrink/swell movements. Water Soluble Sulfates – (SO4) The water soluble sulfate (SO4) testing of the on-site subgrade materials was less than 0.05%. Based on reported sulfate contents test results, this report includes a recommendation for the type of cement for use associated with the on-site concrete. The results of the laboratory testing are indicated below. Table II: Water Soluble Sulfate Test Results Sample Location Description Soluble Sulfate Content (mg/l or ppm) % of Soil Weight B-1, S-2 at 2’ Sandy Lean Clay with trace Gravel (CL) 460 0.05 Based on the results as presented above, ACI 318, Section 4.2 indicates the site subgrade soils have a low risk of sulfate attack on Portland cement concrete. Based a low risk criteria, ACI 318 suggests site concrete be developed using a Type I Portland cement. However, if there is no, or minimal cost differential, use of ASTM Type II or I/II Portland cement is recommended for additional sulfate resistance of construction concrete. Foundation concrete should be designed in accordance with the provisions of the ACI Design Manual, Section 318, Chapter 4. Other Considerations Positive drainage should be developed across and away from pavement edges to avoid wetting of the pavement subgrades. Subgrade soils allowed to become wetted subsequent to construction can result in poor pavement performance. GENERAL COMMENTS The analysis and recommendations presented in this report are based upon the data obtained from the soil boring performed at the indicated location and from any other information discussed in this report. This report does not reflect any variations which may occur across the Earth Engineering Consultants, LLC DRILLING AND EXPLORATION DRILLING & SAMPLING SYMBOLS: SS: Split Spoon ‐ 13/8" I.D., 2" O.D., unless otherwise noted PS: Piston Sample ST: Thin‐Walled Tube ‐ 2" O.D., unless otherwise noted WS: Wash Sample R: Ring Barrel Sampler ‐ 2.42" I.D., 3" O.D. unless otherwise noted PA: Power Auger FT: Fish Tail Bit HA: Hand Auger RB: Rock Bit DB: Diamond Bit = 4", N, B BS: Bulk Sample AS: Auger Sample PM: Pressure Meter HS: Hollow Stem Auger WB: Wash Bore Standard "N" Penetration: Blows per foot of a 140 pound hammer falling 30 inches on a 2‐inch O.D. split spoon, except where noted. WATER LEVEL MEASUREMENT SYMBOLS: WL : Water Level WS : While Sampling WCI: Wet Cave in WD : While Drilling DCI: Dry Cave in BCR: Before Casing Removal AB : After Boring ACR: After Casting Removal Water levels indicated on the boring logs are the levels measured in the borings at the time indicated. In pervious soils, the indicated levels may reflect the location of ground water. In low permeability soils, the accurate determination of ground water levels is not possible with only short term observations. DESCRIPTIVE SOIL CLASSIFICATION Soil Classification is based on the Unified Soil Classification system and the ASTM Designations D‐2488. Coarse Grained Soils have move than 50% of their dry weight retained on a #200 sieve; they are described as: boulders, cobbles, gravel or sand. Fine Grained Soils have less than 50% of their dry weight retained on a #200 sieve; they are described as : clays, if they are plastic, and silts if they are slightly plastic or non‐plastic. Major constituents may be added as modifiers and minor constituents may be added according to the relative proportions based on grain size. In addition to gradation, coarse grained soils are defined on the basis of their relative in‐ place density and fine grained soils on the basis of their consistency. Example: Lean clay with sand, trace gravel, stiff (CL); silty sand, trace gravel, medium dense (SM). CONSISTENCY OF FINE‐GRAINED SOILS Unconfined Compressive Strength, Qu, psf Consistency < 500 Very Soft 500 ‐ 1,000 Soft 1,001 ‐ 2,000 Medium 2,001 ‐ 4,000 Stiff 4,001 ‐ 8,000 Very Stiff 8,001 ‐ 16,000 Very Hard RELATIVE DENSITY OF COARSE‐GRAINED SOILS: N‐Blows/ft Relative Density 0‐3 Very Loose 4‐9 Loose 10‐29 Medium Dense 30‐49 Dense 50‐80 Very Dense 80 + Extremely Dense PHYSICAL PROPERTIES OF BEDROCK DEGREE OF WEATHERING: Slight Slight decomposition of parent material on joints. May be color change. Moderate Some decomposition and color change throughout. High Rock highly decomposed, may be extremely broken. Group Symbol Group Name Cu≥4 and 1<Cc≤3 E GW Well-graded gravel F Cu<4 and/or 1>Cc>3 E GP Poorly-graded gravel F Fines classify as ML or MH GM Silty gravel G,H Fines Classify as CL or CH GC Clayey Gravel F,G,H Cu≥6 and 1<Cc≤3 E SW Well-graded sand I Cu<6 and/or 1>Cc>3 E SP Poorly-graded sand I Fines classify as ML or MH SM Silty sand G,H,I Fines classify as CL or CH SC Clayey sand G,H,I inorganic PI>7 and plots on or above "A" Line CL Lean clay K,L,M PI<4 or plots below "A" Line ML Silt K,L,M organic Liquid Limit - oven dried Organic clay K,L,M,N Liquid Limit - not dried Organic silt K,L,M,O inorganic PI plots on or above "A" Line CH Fat clay K,L,M PI plots below "A" Line MH Elastic Silt K,L,M organic Liquid Limit - oven dried Organic clay K,L,M,P Liquid Limit - not dried Organic silt K,L,M,O Highly organic soils PT Peat (D30)2 D10 x D60 GW-GM well graded gravel with silt NPI≥4 and plots on or above "A" line. GW-GC well-graded gravel with clay OPI≤4 or plots below "A" line. GP-GM poorly-graded gravel with silt PPI plots on or above "A" line. GP-GC poorly-graded gravel with clay QPI plots below "A" line. SW-SM well-graded sand with silt SW-SC well-graded sand with clay SP-SM poorly graded sand with silt SP-SC poorly graded sand with clay Earth Engineering Consultants, LLC IIf soil contains >15% gravel, add "with gravel" to group name JIf Atterberg limits plots shaded area, soil is a CL- ML, Silty clay Unified Soil Classification System B-1 Boring Location Diagram 903 Buckingham Street Pavement Improvements Fort Collins, Colorado EEC Project #: 1174111 Date: September 2017 B-1: Pavement Boring for Proposed Widening EARTH ENGINEERING CONSULTANTS, LLC Legend 903 BUCKINGHAM STREET FORT COLLINS, COLORADO EEC PROJECT NO. 1174111 SEPTEMBER 2017 PHOTO #2 PHOTO #1 DATE: RIG TYPE: CME55 FOREMAN: DG AUGER TYPE: 4" CFA SPT HAMMER: AUTOMATIC SOIL DESCRIPTION D N QU MC DD -200 TYPE (FEET) (BLOWS/FT) (PSF) (%) (PCF) LL PI (%) PRESSURE % @ 500 PSF ASPHALT - 5-1/2", ABC - 12" _ _ 1 _ _ SANDY LEAN CLAY (CL) 2 brown _ _ stiff CS 3 12 5000 16.2 112.8 29 13 53.8 < 500 psf none _ _ 4 _ _ SS 5 30 -- 1.7 5.5 brown _ _ medium dense to very dense 6 _ _ 7 _ _ 8 _ _ 9 _ _ SS 10 50/4" -- 9.4 _ _ BOTTOM OF BORING DEPTH 10.5' 11 _ _ 12 _ _ 13 _ _ 14 _ _ 15 _ _ 16 _ _ 17 _ _ 18 _ _ 19 _ _ 20 _ _ 21 _ _ 22 _ _ 23 _ _ 24 _ _ 25 _ _ Earth Engineering Consultants, LLC A-LIMITS SWELL Project: Location: Project #: Date: 903 Buckingham Street Pavement Improvements Fort Collins, Colorado 1174111 Oct-17 Beginning Moisture: 16.2% Dry Density: 118.5 pcf Ending Moisture: 16.9% Swell Pressure: < 500 psf % Swell @ 150: None Sample Location: Boring 1, Sample 1, Depth 2' Liquid Limit: 29 Plasticity Index: 13 % Passing #200: 53.8% SWELL / CONSOLIDATION TEST RESULTS Material Description: Brown Sandy Lean Clay (CL) -10.0 -8.0 -6.0 -4.0 -2.0 0.0 2.0 4.0 6.0 8.0 10.0 0.01 0.1 1 10 Percent Movement Load (TSF) Consolidatio Swell Water Added 1 1/2" (37.5 mm) 1" (25 mm) 3/4" (19 mm) 1/2" (12.5 mm) 3/8" (9.5 mm) No. 4 (4.75 mm) No. 8 (2.36 mm) No. 10 (2 mm) No. 16 (1.18 mm) No. 30 (0.6 mm) No. 40 (0.425 mm) No. 50 (0.3 mm) No. 100 (0.15 mm) No. 200 (0.075 mm) Project: 903 Buckingham Street Pavement Improvements Location: Fort Collins, Colorado Project No: 1174111 Sample ID: B1, S2, @ 4' Sample Desc.: Poorly Graded Sand with Silt and Gravel (SP / SM) Date: October 2017 45 39 30 24 17 66 55 47 9 5.5 100 78 76 72 EARTH ENGINEERING CONSULTANTS, LLC SUMMARY OF LABORATORY TEST RESULTS Sieve Analysis (AASHTO T 11 & T 27 / ASTM C 117 & C 136) Sieve Size Percent Passing EARTH ENGINEERING CONSULTANTS, LLC Summary of Washed Sieve Analysis Tests (ASTM C117 & C136) Date: Project: Location: Project No: Sample ID: Sample Desc.: Cobble Silt or Clay Gravel Coarse Fine Sand Coarse Medium October 2017 37.50 6.93 3.34 903 Buckingham Street Pavement Improvements Fort Collins, Colorado 1174111 B1, S2, @ 4' Poorly Graded Sand with Silt and Gravel (SP / SM) D100 D 60 D50 0.60 0.17 Fine 40.69 0.30 D30 D 10 Cu CC 6" 5" 4" 3" 2.5" 2" 1.5" 1" 3/4" 1/2" 3/8" No. 4 No. 8 No. 10 No. 16 No. 30 No. 40 No. 50 No. 100 No. 200 0 10 20 30 40 50 60 70 80 90 100 1000 100 10 1 0.1 0.01 Finer by Weight (%) Grain Size (mm) Standard Sieve Size FINISH DATE 9/28/2017 AFTER DRILLING N/A SURFACE ELEV N/A 24 HOUR N/A 9/28/2017 WHILE DRILLING 9.0' POORLY GRADED SAND with SILT and GRAVEL (SP / SM) 903 BUCKINGHAM STREET PAVEMENT IMPROVEMENTS FORT COLLINS, COLORADO PROJECT NO: 1174111 LOG OF BORING B-1 SEPTEMBER 2017 SHEET 1 OF 1 WATER DEPTH START DATE Soil Classification Criteria for Assigning Group Symbols and Group Names Using Laboratory Tests Sands 50% or more coarse fraction passes No. 4 sieve Fine-Grained Soils 50% or more passes the No. 200 sieve <0.75 OL Gravels with Fines more than 12% fines Clean Sands Less than 5% fines Sands with Fines more than 12% fines Clean Gravels Less than 5% fines Gravels more than 50% of coarse fraction retained on No. 4 sieve Coarse - Grained Soils more than 50% retained on No. 200 sieve CGravels with 5 to 12% fines required dual symbols: Kif soil contains 15 to 29% plus No. 200, add "with sand" or "with gravel", whichever is predominant. <0.75 OH Primarily organic matter, dark in color, and organic odor ABased on the material passing the 3-in. (75-mm) sieve ECu=D60/D10 Cc= HIf fines are organic, add "with organic fines" to group name LIf soil contains ≥ 30% plus No. 200 predominantly sand, add "sandy" to group name. MIf soil contains ≥30% plus No. 200 predominantly gravel, add "gravelly" to group name. DSands with 5 to 12% fines require dual symbols: BIf field sample contained cobbles or boulders, or both, add "with cobbles or boulders, or both" to group name. FIf soil contains ≥15% sand, add "with sand" to GIf fines classify as CL-ML, use dual symbol GC- CM, or SC-SM. Silts and Clays Liquid Limit less than 50 Silts and Clays Liquid Limit 50 or more 0 10 20 30 40 50 60 0 10 20 30 40 50 60 70 80 90 100 110 PLASTICITY INDEX (PI) LIQUID LIMIT (LL) ML OR OL MH OR OH For Classification of fine-grained soils and fine-grained fraction of coarse-grained soils. Equation of "A"-line Horizontal at PI=4 to LL=25.5 then PI-0.73 (LL-20) Equation of "U"-line Vertical at LL=16 to PI-7, then PI=0.9 (LL-8) CL-ML HARDNESS AND DEGREE OF CEMENTATION: Limestone and Dolomite: Hard Difficult to scratch with knife. Moderately Can be scratched easily with knife. Hard Cannot be scratched with fingernail. Soft Can be scratched with fingernail. Shale, Siltstone and Claystone: Hard Can be scratched easily with knife, cannot be scratched with fingernail. Moderately Can be scratched with fingernail. Hard Soft Can be easily dented but not molded with fingers. Sandstone and Conglomerate: Well Capable of scratching a knife blade. Cemented Cemented Can be scratched with knife. Poorly Can be broken apart easily with fingers. Cemented