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HomeMy WebLinkAboutH 25 MULTI FAMILY - PDP200004 - SUBMITTAL DOCUMENTS - ROUND 1 - GEOTECHNICAL (SOILS) REPORTKumar & Associates, Inc. ® TABLE OF CONTENTS SUMMARY .................................................................................................................................... 1 PURPOSE AND SCOPE OF STUDY ........................................................................................... 2 PROPOSED CONSTRUCTION .................................................................................................... 2 SITE CONDITIONS ...................................................................................................................... 2 SUBSURFACE CONDITIONS ...................................................................................................... 3 LABORATORY TESTING ............................................................................................................. 4 GEOTECHNICAL ENGINEERING CONSIDERATIONS .............................................................. 5 SITE GRADING AND EARTHWORK ........................................................................................... 6 FOUNDATION RECOMMENDATIONS ...................................................................................... 11 SEISMIC DESIGN CRITERIA ..................................................................................................... 18 FLOOR SLABS ........................................................................................................................... 19 LATERAL EARTH PRESSURES ................................................................................................ 20 UNDERDRAIN SYSTEM ............................................................................................................ 23 SURFACE DRAINAGE ............................................................................................................... 24 WATER-SOLUBLE SULFATES .................................................................................................. 25 PAVEMENT THICKNESS DESIGN ............................................................................................ 25 DESIGN AND CONSTRUCTION SUPPORT SERVICES .......................................................... 30 LIMITATIONS ............................................................................................................................. 30 FIG. 1 – LOCATION OF EXPLORATORY BORINGS FIG. 2 – LOGS OF EXPLORATORY BORINGS FIG. 3 – LEGEND AND NOTES FIGS. 4 through 7 – SWELL-CONSOLIDATION TEST RESULTS FIG. 8 – GRADATION TEST RESULTS FIG. 9 – MOISTURE-DENSITY RELATIONSHIPS TABLE I – SUMMARY OF LABORATORY TEST RESULTS Kumar & Associates, Inc. ® SUMMARY 1. Subsurface conditions encountered in the exploratory borings generally encountered about 6 inches of topsoil at the ground surface. Borings 1 and 2 encountered about 3 feet of man-placed fill materials. The fill materials and/or topsoil were underlain by layers of natural sandy lean clay and poorly graded sand and gravel. The natural overburden soils were underlain by claystone bedrock at depths ranging from about 18 to 22 feet, which extended to the explored depths of about 30 feet. The existing fill generally consisted of dry to moist, brown lean clay to poorly graded sand. The horizontal and vertical limits along with the consistency of the fill were not determined during this study. Based on sampler penetration resistance blow counts the consistency of the fill appeared to be highly variable, suggesting the fill was not placed under controlled conditions. The native cohesive soils generally consisted of dry to moist, brown to gray, lean clay to sandy lean clay. Native granular soils consisted of moist to wet, brown to tan, fine- to coarse-grained clayey sand to poorly-graded sand with gravel. Based on sampler penetration resistance, the consistency of the native cohesive soils ranged from stiff to hard to occasionally soft, and the native granular soils were generally medium dense to very dense. The claystone bedrock was wet, fine to medium grained, and gray. Based on sampler penetration resistance values, the claystone bedrock was very hard. 2. Shallow foundations consisting of spread footings or PT-slabs are feasible with proper subgrade preparation for structures of less than four stories. Straight-shaft drilled piers should be considered for structures with four or more stories. 3. Slab-on-grade construction should be feasible at the site if at least 2 feet of properly compacted structural fill is provided below the slab subgrade elevation. Existing fill materials should be removed from below floor slabs and replaced with properly conditioned and compacted material. 4. Flexible pavements for light-duty pavement areas should consist of 6 inches of full-depth asphalt, or, alternatively, a composite pavement section consisting of 4 inches of asphalt over 8 inches of compacted aggregate base course material. Flexible pavements for heavy-duty pavement areas should consist of 7 inches of full-depth asphalt, or, alternatively, a composite pavement section consisting of 4.5 inches of asphalt over 8 inches of compacted aggregate base course material. 2 Kumar & Associates, Inc. ® PURPOSE AND SCOPE OF STUDY This report presents the results of a geotechnical engineering study performed by Kumar & Associates for the proposed Harmony 25 Development to be constructed at the southeast corner of the intersection of Harmony Road and Strauss Cabin Road in Fort Collins, Colorado. The project site is shown on Fig 1. The study was conducted in accordance with the scope of work in our Proposal No. P3 19-221 to Harmony 25, LLC dated July 16, 2019. A field exploration program consisting of six (6) exploratory borings was conducted to obtain information on subsurface conditions. Samples of the soils and bedrock materials obtained during the field exploration program were tested in the laboratory to determine their classification and engineering characteristics. The results of the field exploration and laboratory testing program were analyzed to develop recommendations for use in design and construction of the proposed project. This report has been prepared to summarize the data obtained during this study and to present our conclusions and recommendations based on the proposed construction and the subsurface conditions encountered during this study. Design parameters and a discussion of geotechnical engineering considerations related to construction of the proposed project are included herein. PROPOSED CONSTRUCTION We understand the project will consist of a total of seven (7) 3-story apartment structures and one (1) clubhouse building with a swimming pool. Each apartment building is anticipated to contain approximately 33 to 36 units. Paved access drives, parking lots and enclosed garage parking will also be provided around the proposed apartment buildings. If the proposed construction varies significantly from that described above or depicted in this report, we should be notified to reevaluate the recommendations provided in this report. SITE CONDITIONS The project site is located at the southeast corner of the intersection of Harmony Road and Strauss Cabin Road (South County Road 7). The site is bounded on the north by Harmony Road, on the west by Strauss Cabin Road, on the east by Harmony Gardens Inc, and on the south by a 3 Kumar & Associates, Inc. ® pond. The site is vegetated with grasses, weeds and bushes. The site is relatively flat with no discernible slope. SUBSURFACE CONDITIONS The current field exploration program for the project was performed on August 12, 14, and 28, 2019. Six exploratory borings were drilled to depths of approximately 30 feet below ground surface at the approximate locations shown on Fig.1 to explore subsurface conditions and to obtain samples for laboratory testing. Logs of the exploratory borings are presented on Fig. 2 along with a legend and explanatory notes. The borings were advanced through the overburden soils and into the underlying bedrock, where encountered, with 4-inch diameter, continuous-flight, solid-stem augers and logged by a representative of Kumar & Associates, Inc. Samples of the soils and bedrock materials were obtained with a 2-inch I.D. California liner sampler. The sampler was driven into the various strata with blows from a 140-pound hammer falling 30 inches. This sampling procedure is similar to the standard penetration test described by ASTM Method D1586. Penetration resistance values, when properly evaluated, indicate the relative density or consistency of the soils. The depths at which the samples were obtained, and the associated penetration resistance values, are shown adjacent to the boring logs on Fig. 2. Subsurface Soil and Bedrock Conditions: The borings generally encountered about 6 inches of topsoil at the ground surface. Borings 1 and 2 encountered about 3 feet of man-placed fill materials. The fill materials and/or topsoil were underlain by layers of natural sandy lean clay and poorly graded sand and gravel. The natural overburden soils were underlain by claystone bedrock at depths ranging from about 18 to 22 feet, which extended to the explored depths of about 30 feet. Based upon our knowledge of the area and an aerial imagery search, it appears that there may be pockets on the site that have much deeper fill materials. The existing fill generally consisted of dry to moist, brown lean clay to poorly graded sand. The horizontal and vertical limits along with the consistency of the fill were not determined during this study. Based on sampler penetration resistance blow counts the consistency of the fill appeared to be highly variable, suggesting the fill was not placed under controlled conditions. 4 Kumar & Associates, Inc. ® The native cohesive soils generally consisted of dry to very moist, brown to gray, lean clay to sandy lean clay. Native granular soils consisted of moist to wet, brown to tan, fine- to coarse- grained clayey sand to poorly-graded sand with gravel. Based on sampler penetration resistance, the consistency of the native cohesive soils ranged from stiff to hard to occasionally soft. The native granular soils were generally medium dense to very dense. The claystone bedrock was moist to very moist, fine to medium grained, and gray. Based on sampler penetration resistance values, the claystone bedrock was very hard. Groundwater Conditions: Groundwater was encountered in all of the borings during drilling at depths ranging from about 7 feet to 14 feet below ground surface. Stabilized groundwater levels were measured in all borings fourteen to thirty days after drilling at depths ranging from about 7 to 8 feet. Groundwater levels may fluctuate with time and may be partially dependent upon the water level within the pond located to the south of the project site. Additional outside sources such as precipitation and/or irrigation schemes both on and off of the site may also contribute to a possible fluctuating groundwater level. LABORATORY TESTING Samples obtained from the exploratory borings were visually classified in the laboratory by the project engineer and samples were selected for laboratory testing. Laboratory testing included index property tests, such as moisture content (ASTM D2216), dry unit weight, grain size analysis (ASTM D422) and liquid and plastic limits (ASTM D4318). Swell-consolidation tests (ASTM D4546, Method B) were conducted on several samples to determine the compressibility or swell characteristics under loading and when submerged in water. The percentage of water-soluble sulfates was determined in general accordance with Colorado Department of Transportation (CDOT) CP-L 2103. The results of laboratory tests performed on selected samples obtained from the borings are shown to the right of the logs on Fig. 2, plotted graphically on Figs. 4 to 9, and are summarized in Table 1. Swell-Consolidation: Swell-consolidation tests were conducted on samples of the natural clay soils and bedrock in order to determine their compressibility and swell characteristics under loading and when submerged in water. Each sample was prepared and placed in a confining ring between porous discs, subjected to a surcharge pressure of 200 psf or 1,000 psf, and allowed to 5 Kumar & Associates, Inc. ® consolidate before being submerged. The sample height was monitored until deformation practically ceased under each load increment. Results of the swell-consolidation tests are presented on Figs. 4 through 7 as plots of the curve of the final strain at each increment of pressure against the log of the pressure. Based on the results of the laboratory swell-consolidation testing, the natural lean clay exhibited nil to low consolidation potential (0.1%) under a 1,000 psf surcharge pressure. The natural clayey soils exhibited moderate swell potential (4.9%) under a 200 psf surcharge pressure. The claystone bedrock exhibited to low swell potential (1.8%) under a 1,000 psf surcharge pressure. Index Properties: Samples were classified into categories of similar engineering properties in general accordance with the Unified Soil Classification System. This system is based on index properties, including liquid limit and plasticity index and grain size distribution. Values for moisture content, dry density, liquid limit and plasticity index, and the percent of soil passing the U.S. No. 4 and No. 200 sieves are presented in Table I and adjacent to the corresponding sample on the boring logs. Results of gradation tests area presented on Fig. 8. Moisture density relationships of a bulk sample of the natural overburden soils are graphically plotted and presented on Fig. 9. GEOTECHNICAL ENGINEERING CONSIDERATIONS Based on the data from the field exploration and laboratory testing programs, the primary site considerations are the presence of variable depths of undocumented fill, near-surface moisture- sensitive native soils, isolated to occasional soft or loose native soils, and shallow groundwater conditions. Shallow spread footing foundations and slab-on-grade construction should be feasible with proper subgrade preparation and raising the site grades for building pads to an appropriate height above design groundwater levels, where necessary. In absence of placement records, the existing fill should be considered unsuitable for support of foundations, floor slabs, and settlement- or heave-sensitive flatwork and pavements. Subgrade preparation in areas of existing fill should include complete removal of the existing fills in those situations and replacement with structural fill. For areas of flatwork and pavement that may be able to tolerate some settlement- or heave-related movement, a partial removal and replacement 6 Kumar & Associates, Inc. ® option may be considered provided the owner understands and accepts the risk of potentially unacceptable post-construction movement. The near-surface native cohesive soils exhibited generally low swell potential or additional compression upon wetting, although one sample of sandy lean clay exhibited a moderate potential for collapse. Shallow foundations and soil-supported slabs underlain by these moisture-sensitive soils will be at risk of variable heave-related total and differential movement should these soils experience post-construction increases in moisture content. This is particularly true of lightly loaded floor slabs. Mitigation of the risk of post-construction movement can be accomplished by replacing the native soils to a specific depth below the bottom of footings and floor slabs with a zone of structural fill consisting of moisture-conditioned, non- to low-swelling on-site native soils or non-expansive imported fill materials. Shallow groundwater may affect excavations, site grading activities, foundation and slab support, and pavement subgrade support. Excavations extending to or below groundwater will require temporary dewatering to facilitate excavation, subgrade preparation and placement of compacted fill, and permanent dewatering would be necessary where the subgrade level of floor slabs, exterior flatwork and pavements are within 2 feet of the design groundwater level, which could be higher than the stabilized groundwater levels shown on the boring logs on Fig. 2. Permanent dewatering would require permitting by the Water Quality Control Division of the Colorado Department of Public Health and Environment, which may require treatment of collected groundwater prior to discharge. SITE GRADING AND EARTHWORK Ideally, existing fills should be completely removed and overexcavated areas backfilled with compacted fill meeting the material and compaction criteria presented in this section. As discussed in specific sections of this report, the owner may elect to partially remove and replace existing fills in areas such as hardscape and pavements that can tolerate movement possibly in excess of normal tolerances. Temporary Excavations: We assume that the temporary excavations will be constructed by over- excavating the slopes to a stable configuration where enough space is available. All excavations should be constructed in accordance with OSHA requirements, as well as state, local and other 7 Kumar & Associates, Inc. ® applicable requirements. Site excavations will encounter existing fill, native lean clays and granular soils, and claystone to siltstone to sandstone bedrock. The existing fill and native granular soils will classify as OSHA Type C soils. The native lean clay soils and the bedrock will generally classify as Type A soil, although fractured or weakly-cemented bedrock may classify as Type B and, in some cases, Type C soils depending on the degree of fracturing and cementation and on presence of groundwater seepage. Excavations encountering groundwater could require much flatter side slopes than those allowed by OSHA or temporary shoring. Areas where insufficient lateral space exists may also require temporary shoring. Surface water runoff into the excavations can act to erode and potentially destabilize the excavation side slopes and result in soft or excessively loose ground conditions at the base of the excavation, and should not be allowed. Diversion berms and other measures should be used to prevent surface water runoff into the excavations from occurring. If significant runoff into the excavations does occur, further excavation to remove and replace the soft or loose subgrade materials or stabilize the slopes may be required. Excavation Dewatering: Excavations extending below groundwater should be properly dewatered prior to and during the excavation process to help maintain the stability of the excavation side slopes and stable subgrade conditions for foundation and slab construction. Selection of a dewatering system should be the responsibility of the contractor. Dewatering quantities will depend on excavation size, water table drawdown, and soil permeability. Based on gradation test results, the native cohesive soils are anticipated to have low permeability and the native granular soils are expected to be moderately to highly permeable. Accordingly, slight to relatively large dewatering quantities should be anticipated at the site, depending on the depth of the excavation and the soils encountered. We are available to provide estimates of ranges of dewatering quantities for given excavation configurations based on soil gradation characteristics. The construction dewatering systems should be capable of intercepting groundwater before it can reach the face of excavation side slopes, and to maintain a groundwater level at least 2 feet below the bottom of the excavation. Dewatering should continue until construction and associated backfilling extends above the ground water table. Dewatering systems should also be properly designed to prevent piping and removal of soil particles which could have damaging effects. 8 Kumar & Associates, Inc. ® Fill Material: Unless specifically modified in the other sections herein, the following recommended material and compaction requirements are presented for fill materials on the project site. A representative of the geotechnical engineer should evaluate the suitability of all proposed fill materials for the project prior to placement. 1. Moisture-Stabilized Fill: Fill used for site grading and beneath exterior flatwork and pavements that are not movement sensitive may consist of properly compacted, moisture conditioned, on-site materials provided the swell potential of those materials when remolded to 95% of the standard Proctor (ASTM D698) maximum dry density at optimum moisture content and wetted under a 200 psf surcharge pressure does not exceed 2%. 2. Structural Fill: Structural fill placed beneath spread footings, floor slabs and movement sensitive exterior flatwork and pavement should consist of on-site moisture- conditioned native soils or an imported, low permeability, non- to low-swelling material meeting the following requirements: Percent Passing No. 200 Sieve Maximum 70 Liquid Limit Maximum 30 Plasticity Index Maximum 12 Imported fill source materials for structural fill not meeting the above liquid limit and plasticity index criteria may be acceptable (provided the minimum percentage passing the No. 200 sieve is satisfied) provided they meet the swell criteria in Item 4 below. Evaluation of potential structural fill sources, particularly those not meeting the above liquid limit and plasticity index criteria for imported fill materials, should include determination of laboratory moisture-density relationships and swell-consolidation tests on remolded samples prior to acceptance. 3. Utility Trench Backfill: Materials other than claystone excavated from the utility trenches may be used for trench backfill above the pipe zone fill provided they do not contain unsuitable material or particles larger than 4 inches and can be placed and compacted as recommended herein. 9 Kumar & Associates, Inc. ® 4. Material Suitability: Unless otherwise defined herein, all fill material should be a non- to low-swelling, free of claystone, vegetation, brush, sod, trash and debris, and other deleterious substances, and should not contain rocks or lumps having a diameter of more than 6 inches. Unless otherwise defined herein, a structural fill material generally should be considered non- to low-swelling if the swell potential under a 200 psf surcharge pressure does not exceed 0.5% when a sample remolded to 95% of the standard Proctor (ASTM D698) maximum dry density at optimum moisture content is wetted. Compaction Requirements: We recommend the following compaction criteria be used on the project: 1. Moisture Content: Fill materials should be compacted at moisture contents within 2 percentage points of the optimum moisture content for predominantly granular materials and between optimum and 3 percentage points above optimum for predominantly cohesive materials. The contractor should be aware that the clay materials, including on- site and imported materials, may become somewhat unstable and deform under wheel loads if placed near the upper end of the moisture range. 2. Placement and Degree of Compaction: Site grading fill and structural fill should be placed in maximum 8-inch-thick lifts. The following compaction criteria should be followed during construction: Percentage of Maximum Standard Proctor Density Fill Location (ASTM D698) Adjacent to Foundations .................................................................................. 95% Beneath Spread Footing Foundations ............................................................. 98% Beneath Retaining Wall Foundations ............................................................... 98% Wall Backfill Upper 8 Feet of Backfill .............................................................................. 95% Backfill Deeper than 8 Feet ....................................................................... 98%1 Beneath Floor Slabs, Exterior Flatwork and Pavements Fill less than 8 Feet thick ........................................................................... 95% Fill more than 8 Feet Thick ....................................................................... 98% Utility Trenches ............................................................................................... 95% Landscape and Other Areas ............................................................................ 95% 1 Some difficulty could be encountered achieving adequate compaction with small equipment to avoid exerting excessive compaction stresses on walls. 10 Kumar & Associates, Inc. ® 3. Subgrade Preparation: Prior to placing site grading fill and structural fill, the upper 12 inches of the subgrade soils at the base of the fill zone should be scarified, moisture conditioned, and recompacted to at least 95% of the standard Proctor (ASTM D698) maximum dry density at moisture contents between optimum and 3 percentage points above optimum moisture content. All other areas to receive new fill not specifically addressed herein should be scarified to a depth of at least 8 inches and recompacted to at least 95% of the standard Proctor (ASTM D698) maximum dry density at moisture contents recommended above. Excessive wetting and drying of excavations and prepared subgrade areas should be avoided during construction. Some of the on-site natural soils may have relatively high moisture contents that may be significantly higher than the optimum moisture content. The natural soils, particularly the natural lean clays, may need to dry to moisture contents suitable for achieving proper compaction. Moisture conditioning to dry the on-site soils could have a negative impact on schedule, particularly if construction is done during the winter or early spring months. It will be important to use proper construction equipment and techniques to avoid excessive disturbance of underlying wet and potentially soft subgrade soils. Use of low ground pressure tracked equipment or a hydraulic excavator working from outside of the soft areas may be necessary to avoid excessive subgrade disturbance during backfilling. The foundation excavation should also be completely dewatered such that the foundation construction can be completed under relatively dry conditions. Where subgrade conditions are too soft due to high moisture contents, we recommend stabilizing the exposed subgrade to facilitate placement and compaction of structural fill and/or construction of the foundations. Stabilization may be accomplished by over- excavating the subgrade soils to a depth of 6 to 12 inches below planned subgrade and backfilling with a layer of clean crushed 2-inch minus aggregate. The actual depth of over- excavation should be determined based on the exposed subgrade conditions. Inclusion of a geotextile stabilization fabric or geogrid between the clean crushed aggregate and the subgrade soils may be considered to reduce the thickness of the aggregate layer. Deeper sub-excavated soft soil areas, if necessary, may require an initial layer of 4- to 6- inch minus rock worked into the soft soils to establish a sufficiently firm subgrade for 11 Kumar & Associates, Inc. ® subsequent fill placement, particularly if water is present. This coarser layer would need to be overlain by a geotextile separation material and a crushed aggregate or gravel bedding layer. FOUNDATION RECOMMENDATIONS Considering the subsurface conditions encountered in the exploratory borings and the nature of the proposed construction, we recommend that the buildings less than four stories in height be founded on spread footings or post-tensioned slabs (PT-slabs) placed on suitable undisturbed native soils or structural fill extending to undisturbed native soils. Buildings greater than three stories in height, if considered, should be supported on straight-shaft drilled footings extending into bedrock. Spread Footing Foundations: The design and construction criteria presented below should be observed for a spread footing foundation system. The construction details should be considered when preparing project documents. 1. Footings should bear on suitable undisturbed native soils or structural fill extending to undisturbed native soils. Existing fills or areas of loose, soft, or disturbed material encountered within the foundation excavation should be removed and replaced with structural fill meeting the material and placement criteria in the “Site Grading and Earthwork” section of this report. 2. Footings supported as recommended herein should be designed for an allowable soil bearing pressure of 2,500 psf. The allowable bearing pressure may be increased by one- third for transient loads. Footings should also be designed for a minimum soil bearing pressure of 250 psf. 3. Spread footings placed on native soils or compacted structural fil should have a minimum footing width of 16 inches for continuous footings, and 24 inches for isolated pads. 4. Exterior footings and footings beneath unheated areas should be provided with adequate soil cover above their bearing elevation for frost protection. Placement of foundations at least 30 inches below the exterior grade is typically used in this area. 12 Kumar & Associates, Inc. ® 5. Based on experience we estimate total settlement for footings designed and constructed as discussed in this section will be 1 inch or less. 6. The lateral resistance of a spread footing will be a combination of the sliding resistance of the footing on the foundation materials and passive earth pressure against the side of the footing. Resistance to sliding at the bottoms of the footings can be calculated based on an allowable coefficient of friction of 0.30. Passive pressure against the sides of the footings can be calculated using equivalent fluid density of 185 pcf. The above values are working values. 7. Continuous foundation walls should be reinforced top and bottom to span an unsupported length of at least 10 feet. 8. Fill placed against the sides of the footings to resist lateral loads should consist of material meeting the material and placement criteria for structural fill procedures in the “Site Grading and Earthwork” section of this report. 9. Granular foundation soils should be densified with a smooth vibratory compactor prior to placement of concrete. 10. The native fine-grained soils may pump or deform excessively under heavy construction traffic due to the high moisture content of the soils and close proximity of the groundwater table in portions of the site. The use of track-mounted construction equipment and other equipment that exert lower contact pressures than pneumatic tires should be used, and the movement of vehicles over proposed foundation areas should be restricted to help reduce this difficulty. 11. A representative of the project geotechnical engineer should observe all footing excavations prior to concrete placement. 13 Kumar & Associates, Inc. ® PT-Slab Foundations: We assume that PT-slab foundation design will be conducted in accordance with the Post-Tensioning Institute’s (PTI) design approach. PTI’s current design approach is outlined in their publication "Design of Post-Tensioned Slabs-On-Ground (Third Edition, 2012)". The PT-slab recommendations presented below are based on the prescriptive PTI design procedures considering how we believe the potential differential movement characteristics of the soils underlying the PT-slabs will correlate to the required design input values. The values presented for design are based on guidelines in the PTI Third Edition. Please note that the PTI procedures are intended to address differential foundation movement due to the presence of expansive soils. In this case, the soils anticipated to underlie the slabs, including the in situ natural soils and new structural fills, will be slightly to non-expansive, so the PTI methodology cannot be used for the native soils or similar structural fill material that may be placed during construction. To develop the necessary design input parameters, we assumed the non-expansive fill consisted of a relatively low swelling clay material. The design and construction criteria presented below should be observed for a PT-slab foundation. The construction details should be considered when preparing project documents. 1. The slab subgrade should be prepared as recommended in the “Floor Slab” section of this report and should be designed for a maximum allowable bearing pressure of 2,500 psf. 2. Based on the methodology in PTI’s Third Edition, the slabs should be designed using the following criteria: Criteria Center Lift Edge Lift Moisture variation (em) (ft) 8.9 5.3 Differential swell (ym) (in) 0.24 0.43 The parameters used to calculate these values include a soil suction (pF) value of 3.9, a depth to constant soil suction of 8 feet, and a Type II soil. These parameters were selected from the PTI design manual based on assumed soil index parameters and our opinion regarding the site's differential movement potential; they are not actual measurements or estimates of soil suction and soil moisture distributions across the site. 14 Kumar & Associates, Inc. ® 3. The exterior perimeter slab beams should have sufficient embedment for frost protection. The down-turned edges should have a minimum of 30 inches of soil cover. We recommend an experienced PT-slab contractor construct the slabs. Representatives of the geotechnical and structural engineer should check the foundation excavations and tendon positions prior to placement of concrete. Fill placement and subgrade preparation should be observed and tested by a representative of the geotechnical engineer. Drilled Pier Foundations: The design and construction criteria presented below should be observed for a straight-shaft drilled pier foundation system. The construction details should be considered when preparing project documents. 1. Piers should penetrate at least 10 feet into the bedrock and have a minimum pier length of 20 feet. 2. Piers with a minimum bedrock penetration of 10 feet should be designed for an allowable end-bearing pressure of 30,000 psf and a skin friction of 3,000 psf for the portion of the pier embedded into bedrock. Uplift due to structural loadings on the piers can be resisted by using 75% of the allowable skin friction value plus an allowance for pier weight. 3. Piers should also be designed for a minimum dead load pressure of 10,000 psf based on pier end area only. Application of dead load pressure is the most effective way to resist foundation movement due to swelling soils and bedrock. However, if the minimum dead load requirement cannot be achieved and the piers are spaced as far apart as practical, the pier length should be extended beyond the minimum bedrock penetration and minimum length to mitigate the dead load deficit. This can be accomplished by assuming one-half of the skin friction value given above acts in the direction to resist uplift caused by swelling soil or bedrock near the top of the pier. The owner should be aware of an increased potential for foundation movement if the recommended minimum dead load pressure is not met. 15 Kumar & Associates, Inc. ® 4. The lateral capacity of the piers may be analyzed using the LPILE computer program and the parameters provided in the following table. The strength criteria provided in the table are for use with that software application only and may not be appropriate for other usages. Material c (psf) ø γT ks kc ε50 Soil Type Granular structural fill/ Native Granular Soils Above Groundwater 0 34 125 90 90 ---- 1 Granular structural fill/ Native Granular Soils Below Groundwater 0 34 63* 60 60 ---- 1 Clay Structural Fill / Native Soils Above Groundwater 1,000 0 110 1,000 400 0.005 2 Clay Structural Fill / Native Soils Below Groundwater 1,000 0 53* 100 ---- 0.010 2 Bedrock 4,000 0 130 1,000 400 0.005 2 *Submerged unit weight c Cohesion intercept (pounds per square foot) Φ Angle of internal friction (degrees) γT Total unit weight (pounds per cubic foot) ks Initial static modulus of horizontal subgrade reaction (pounds per cubic inch) kc Initial cyclic modulus of horizontal subgrade reaction (pounds per cubic inch) ε 50 Strain at 50 percent of peak shear strength Soil Types: 1. Sand (Reese) 2. Stiff clay without free water 5. Closely spaced piers may require appropriate reductions of the lateral and axial capacities. Reduction in lateral load capacity may be avoided by spacing the piers at least 5 pier diameters (center to center). For axial loading, the piers should be spaced a minimum of 3 pier diameters center to center. Piers placed closer than that indicated above should be studied on an individual basis to determine the appropriate reduction in axial and lateral load design parameters. If the recommended minimum center-to-center pier spacings for lateral loading cannot be achieved, we recommend the load-displacement curve (p-y curve) for an isolated pier be modified for closely-spaced piers using p-multipliers to reduce all the p values on the curve. With this approach, the computed load carrying capacity of the pier in a group is 16 Kumar & Associates, Inc. ® reduced relative to the isolated pier capacity. The modified p-y curve should then be reentered into the LPILE software to calculate the pier deflection. The reduction in capacity for the leading pier, the pier leading the direction of movement of the group, is less than that for the trailing piers. For center-to-center spacing of piers in the group in the direction of loading expressed in multiples of the pier diameter, we recommend p-multipliers of 0.8 and 1.0 for pier spacing of 3 and 5 diameters, respectively, for the leading row of piers, 0.4 and 0.85 for spacings of 3 and 5 diameters, respectively, for the second row of piers, and 0.3 and 0.7 for spacings of 3 and 5 diameters, respectively, for row 3 and higher. For loading in a direction perpendicular to the row of piers, the p-multipliers are 1.0 for a spacing of 5 diameters, 0.8 for a spacing of 3 diameters, and 0.5 for a spacing of 1 diameter. P-multiplier values for other pier spacing values should be determined by interpolation. It will be necessary to determine the load distribution between the piers that attains deflection compatibility because the leading pier carries a higher proportion of the group load and the pier cap prevents differential movement between the piers. 6. Based on the results of our field exploration, laboratory testing, and our experience with similar, properly constructed drilled pier foundations, we estimate pier settlement will be low. Generally, we estimate the settlement of drilled piers will be less than 1 inch when designed according to the criteria presented herein. The settlement of closely spaced piers will be larger and should be studied on an individual basis. 7. Piers should be designed with additional reinforcement over their full length to resist an un-factored net tensile force from swelling soil pressure of least 50,000 pounds. The net tensile force is for a 1.5-foot diameter pier. For larger pier diameters, this force should be increased in proportion to the pier diameter. If the minimum dead load requirement is not met, the tensile force should be increased by the deficit between the required minimum dead load and the applied dead load. Similarly, the tensile force may be reduced if the design dead load exceeds the recommended minimum dead load. 17 Kumar & Associates, Inc. ® 8. A minimum 4-inch void should be provided beneath the grade beams to concentrate pier loadings. Absence of a void space will result in a reduction in dead load pressure, which could result in upward movement of the foundation system. A similar void should also be provided beneath necessary pier caps. 9. A minimum pier diameter of 18 inches is recommended to facilitate proper cleaning and observation of the pier hole. The pier length-to-diameter ratio should not exceed 30. 10. The bottom 10 feet of bedrock penetration in all pier holes should be roughened artificially to assist in the development of peripheral shear stress between the pier and the bedrock. Roughening should be accomplished with a grooving tool in a pattern considered appropriate by the geotechnical engineer. Horizontal grooves at 1 to 2-foot centers or helical grooves with a 1 to 2-foot pitch are acceptable patterns. Care should be taken that only the bottom 10 feet of bedrock penetration portion of the pier is roughened; roughening in the upper portion of the pier above the bottom 10 feet of the pier could increase uplift forces on the pier resulting from swelling bedrock. The specifications should allow the geotechnical engineer to eliminate the requirements for pier roughening if it appears that roughening is not beneficial. This could occur if a rough surface is provided by the drilling process or if the presence of water and/or weakly cemented materials results in a degradation of the pier hole during roughening. 11. Difficult drilling conditions may be experienced in very hard bedrock. The drilled shaft contractor should mobilize equipment of sufficient size and operating condition to achieve the required bedrock penetration. A small diameter pilot hole may be required to advance auger drilling. 12. The presence of water in the exploratory borings indicates the use of temporary casing and/or dewatering equipment in the pier holes will be required to be excavate through saturated granular soils and to reduce water infiltration. Where excavation encounters cohesive soils and bedrock the requirements for casing and dewatering equipment can sometimes be reduced by placing concrete immediately upon cleaning and observing the pier hole. In no case should concrete be placed in more than 3 inches of water unless an approved tremie method is used. If water cannot be removed or prevented with the use 18 Kumar & Associates, Inc. ® of temporary casing and/or dewatering equipment prior to placement of concrete, the tremie method should be used after the hole has been cleaned. 13. Care should be taken that the pier shafts are not oversized at the top. Mushroomed pier tops can reduce the effective dead load pressure on the piers. Sono-Tubes or similar forming should be used at the top of the piers, as necessary, to prevent mushrooming of the top of the piers. 14. Pier holes should be properly cleaned prior to the placement of concrete. 15. Concrete used in the piers should be a fluid mix with sufficient slump so it will fill the void between reinforcing steel and the pier hole. We recommend a concrete slump in the range of 5 to 8 inches be used. 16. Concrete should be placed in piers the same day they are drilled. If water is present, concrete should be placed immediately after the pier hole is completed. Failure to place concrete the day of drilling will normally result in a requirement for additional bedrock penetration. 17. A representative of the geotechnical engineer should observe pier drilling operations on a full-time basis to assist in identification of adequate bedrock strata and monitor pier construction procedures. SEISMIC DESIGN CRITERIA The soil profile is anticipated to consist of about 25 feet or less of overburden soils underlain by relatively hard bedrock. The bedrock is considered to extend to a depth of at least 100 feet below ground surface. Overburden consisting of new structural fills and native soils will generally classify as International Building Code (IBC) Site Class D. The underlying bedrock generally classifies as IBC Site Class C. Based on our experience with similar profiles, including the presences of occasional soft and loose zones we recommend a design soil profile of IBC Site Class D. Based on the subsurface profile, site seismicity, and the anticipated depth of ground water, liquefaction is not a design consideration. 19 Kumar & Associates, Inc. ® FLOOR SLABS Removal and replacement of existing fill, as well as some of the natural overburden soils, to reduce potential movements was discussed previously in the “Geotechnical Engineering Considerations” section of this report. We recommend providing a minimum of 2 feet of properly compacted structural fill beneath floor slabs and exterior flatwork. Some areas with fill to greater depths than indicated by the borings may be encountered within the proposed construction limits. Ideally, all fill in these areas should be removed from below floor slabs and exterior flatwork. The owner should be aware and willing to accept the risk of movements in excess of normal tolerances associated with leaving fill extending to depths greater than 2 feet in place within these areas. Structural fill should meet the material and placement criteria provided in the “Site Grading” section of this report. The following measures should be taken to reduce damage which could result from movement should the underslab materials be subjected to moisture changes. 1. Floor slabs should be separated from all bearing walls and columns with expansion joints which allow unrestrained vertical movement. 2. Interior non-bearing partitions resting on floor slabs should be provided with slip joints (at the bottoms / at the tops) so that, if the slabs move, the movement cannot be transmitted to the upper structure. This detail is also important for wallboards, stairways and door frames. Slip joints which will allow at least 1.5 inches of vertical movement are recommended. 3. Floor slab control joints should be used to reduce damage due to shrinkage cracking. Joint spacing is dependent on slab thickness, concrete aggregate size, and slump, and should be consistent with recognized guidelines such as those of the Portland Cement Association (PCA) or American Concrete Institute (ACI). We suggest joints be provided on the order of 12 to 15 feet apart in both directions. The requirements for slab reinforcement should be established by the designer based on experience and the intended slab use. 4. A minimum 4-inch layer of free-draining gravel should be placed beneath the slabs. This material should consist of minus 2-inch aggregate with less than 30% passing the No. 4 20 Kumar & Associates, Inc. ® sieve and less than 5% passing the No. 200 sieve. The granular layer will prevent capillary water rise and reduce slab curling due to differential cure. 5. If moisture-sensitive floor coverings will be used, additional mitigation of moisture penetration into the slabs, such as by use of a vapor barrier, may be required. If an impervious vapor barrier membrane is used, special precautions will be required to prevent differential curing problems which could cause the slabs to warp. A minimum 2- inch sand layer between the concrete and the vapor barrier is sometimes used for this purpose. 6. All fill materials for support of floor slabs should be placed and compacted according to the criteria presented in "Site Grading." The suitability of the on-site soils for use as underslab fill is also discussed in "Site Grading." 7. Some of the natural soil and existing fill encountered during this study is suitable for use in compacted fills beneath floor slabs. 8. All plumbing lines should be tested before operation. Where plumbing lines enter through the floor, a positive bond break should be provided. Flexible connections should be provided for slab-bearing mechanical equipment. LATERAL EARTH PRESSURES Below-grade walls and other retaining structures should be designed for the lateral earth pressure generated by the backfill materials, which is a function of the degree of rigidity of the retaining structure and the type of backfill material used. Retaining structures that are laterally supported and can be expected to undergo only a moderate amount of deflection should be designed for a lateral earth pressure based on the following equivalent fluid densities: On-site of imported free-draining granular backfill (< 5% passing No. 200 sieve)45 pcf On-site or imported, silty sand ..................................................................... 55 pcf On-site or imported, moisture-conditioned clay backfill* .............................. 65 pcf * Swell potential less than ½% 21 Kumar & Associates, Inc. ® Cantilevered retaining structures that can be expected to deflect sufficiently to mobilize the full active earth pressure condition should be designed for the following equivalent fluid densities: On-site or imported free-draining granular backfill (< 5% passing No. 200 sieve)...35 pcf On-site or Imported, non-expansive, silty or clayey sand ……………………………45 pcf On-site or imported, moisture-conditioned clay backfill* …………………………….55 pcf * Swell potential less than ½% The equivalent fluid densities recommended above assume drained conditions behind the retaining structures and a horizontal backfill surface. The buildup of water behind a retaining structure or an upward sloping backfill surface will increase the lateral pressure imposed on the retaining structure. All retaining structures should also be designed for appropriate surcharge pressures such as traffic, construction materials and equipment. The zone of backfill placed behind retaining structures to within 2 feet of the ground surface should be sloped upward from the base of the structure at an angle no steeper than 45 degrees measured from horizontal. To reduce surface water infiltration into the backfill, the upper 2 feet of the backfill should consist of a relatively impervious imported soil containing at least 30% passing the No. 200 sieve, or the backfill zone should be covered by a slab or pavement structure. If mechanically stabilized earth (MSE) retaining walls are used, the reinforced zone should generally be backfilled with CDOT Class 1 Structure Backfill material. Backfill within the reinforced zone should be compacted to at least 95% of the standard Proctor (ASTM D698) maximum dry density. Care should be taken not to over compact the backfill since this could cause excessive lateral pressure on the structure. Hand compaction procedures, if necessary, should be used to prevent lateral pressures from exceeding the design values. An internal angle of friction of 34 degrees and a moist unit weight of 120 pcf may be used for properly compacted granular Structure Backfill. Higher friction angles may be used for crushed aggregate products such as Class 6 aggregate base course or crusher fines. An internal friction angle of 24 degrees and a moist unit weight of 120 pcf should be used for the on-site soils in the retained fill zone behind the reinforced zone. Use of claystone in the retained fill should be avoided. 22 Kumar & Associates, Inc. ® Free-standing retaining structures that can tolerate some differential movement should be designed in accordance with the recommendations provided in the “Spread Footings” section of this report. Adequate surface drainage should be provided, and retaining structures should include subsurface drainage provisions to reduce the potential for saturation of the backfill and the development of hydrostatic pressures on the structure. The buildup of water behind a retaining structure will increase the lateral earth pressure imposed on the wall. The drainage system should consist of a drainage zone behind conventional retaining structures and behind the facing of an MSE wall, and a perimeter underdrain system at the heel of the backfill zone, including reinforced fill zone of MSE walls. Drainage systems for conventional retaining structures may consist of a free-draining granular zone or manufactured drain boards placed adjacent to the back of the retaining structures. The drainage system could connect hydraulically to a collection system that discharges the water away from the wall. If collection and discharge is not ideal, the wall drainage system could discharge to the exposed face of the wall via weep holes. Perimeter underdrain systems should be designed in general accordance with the recommendations provided in the “Underdrain System” section of this report. We are available to design MSE walls or to perform a design review if such retaining structures are provided by a design-build contractor. Low-height walls no more than 3 or 4 feet high may require only minimal design, whereas steep multi-tiered systems or high walls may require global stability analysis as well as formal design of the wall itself. At a minimum, we should review foundation preparation and drainage provisions. We should also observe and test wall backfill placement and compaction. Free-draining backfill, if used, should extend down to the top of the perimeter underdrain system. For other backfill materials, drainage should be provided by geocomposite drainage boards affixed to the exterior walls. The geocomposite drainage board should be hydraulically connected to the perimeter underdrain. 23 Kumar & Associates, Inc. ® UNDERDRAIN SYSTEM Due to the relatively shallow groundwater encountered at the site, we recommend that incorporation of a perimeter underdrain system be considered around each building. An underdrain system would help reduce the risk of structure damage in the event that the groundwater level increased significantly after construction is completed. The underdrain system should consist of drain lines extending along the perimeter of the structures at or just below the footing bearing elevation. Where feasible, the alignment of the underdrain system should preferably be just outside of the structure perimeter, but far enough away that the drain doesn’t interfere with construction of drilled pier foundations (if applicable). The drain lines should consist of minimum 4-inch-diameter, rigid, perforated PVC drain pipe placed in the bottom of a trench excavated to a depth of at least 1 foot below the base of the overexcavated zone. The drain pipe should be surrounded above the invert level by drainage aggregate. Drainage aggregate used in the perimeter subdrain systems should conform to the requirements of CDOT Class B or Class C Filter Material, and the drain pipe should be factory slotted or otherwise perforated in accordance with graded filter criteria. Alternatively, if a filter geotextile is used in subdrain trenches to wrap the drainage aggregate, the pipes may be covered by free-draining gravel not meeting graded filter criteria, such as AASHTO No. 57 or No. 67 Aggregate. During design, alternative drain aggregates and filtration methods can be considered. The perforated drain pipes themselves should not be directly wrapped in geotextile due to the potential for clogging of the geotextile at the perforations or slots. The base of the overexcavation should be graded to slope towards the drain lines with a minimum slope of ½%. The overall underdrain pipe system should be sloped at a minimum slope of ½% to an overall site subdrain collection system or to a sump or sumps where water can be removed by pumping or gravity drainage. Sumps should be provided with alarms and/or redundant pumps in the event the pumping equipment malfunctions. In addition, the drain lines should be provided with appropriately spaced cleanouts for maintenance and inspection, which we recommend be performed on a routine basis. An over-designed sump and pump capacity is desirable in the event that groundwater or other subsurface conditions change. We also believe that standby pump capacity and standby generators should be provided in the event of pump or energy failure. 24 Kumar & Associates, Inc. ® A conceptual detail of the type of underdrain system recommended above is shown on Fig. 11. We are available to assist in design of the underdrain system. SURFACE DRAINAGE Proper surface drainage is very important for acceptable performance of structures during construction and after the construction has been completed. Drainage recommendations provided by local, state and national entities should be followed based on the intended use of the structure. The following recommendations should be used as guidelines and changes should be made only after consultation with the geotechnical engineer. 1. Excessive wetting or drying of slab subgrades should be avoided during construction. 2. Exterior backfill should be adjusted to near optimum moisture content (generally ±2% of optimum unless indicated otherwise in the report) and compacted to at least 95% of the standard Proctor (ASTM D698) maximum dry density. 3. The ground surface surrounding the exterior of the building and movement sensitive exterior flatwork areas should be sloped to drain away from the structure and flatwork in all directions. We recommend a minimum slope of 6 inches in the first 10 feet in unpaved areas. Site drainage beyond the 10-foot zone should be designed to promote runoff and reduce infiltration. A minimum slope of 3 inches in the first 10 feet is recommended in paved or flatwork areas. These slopes may be changed as required for handicap access points in accordance with the Americans with Disabilities Act. 4. To promote runoff, the upper 1 to 2 feet of the backfill adjacent to the building should be a relatively impervious on-site soil or be covered by flatwork or a pavement structure. 5. Ponding of water should not be allowed in foundation backfill material or in a zone within 10 feet of the building or areas of movement sensitive flatwork. 6. Roof downspouts and drains should discharge well beyond the limits of all backfill or be tight-lined to planned storm water facilities. 25 Kumar & Associates, Inc. ® 7. Landscaping adjacent to the building and movement sensitive flatwork areas should be designed to avoid irrigation requirements that would significantly increase soil moisture and potential infiltration of water within at least ten feet of the building or flatwork areas. Landscaping located within 10 feet of the building and movement sensitive flatwork areas should be designed for irrigation rates that do not significantly exceed evapotranspiration rates. Use of vegetation with low water demand and/or drip irrigation systems are frequently used methods for limiting irrigation quantities. Lawn sprinkler heads and landscape vegetation that requires relatively heavy irrigation should be located at least 10 feet from the building and movement sensitive flatwork areas. Even in other areas away from the building, it is important to provide good drainage to promote runoff and reduce infiltration. Main pressurized zone supply lines, including those supplying drip systems, should be located more than 10 feet from the building an movement sensitive flatwork areas in the event leaks occur. All irrigation systems, including zone supply lines, drip lines, and sprinkler heads should be routinely inspected for leaks, damage, and improper operation. WATER-SOLUBLE SULFATES The concentrations of water-soluble sulfates measured in a sample of the on-site soils obtained from the borings indicated 0.00%. This concentration of water-soluble sulfates represents a Class 0 severity exposure to sulfate attack on concrete exposed to these materials. The degree of attack is based on a range of Class 0, Class 1, Class 2, and Class 3 severity exposure as presented in ACI 201. Based on the laboratory data and our experience, we believe special sulfate resistant cement will generally not be required for concrete exposed to the natural on-site soils. PAVEMENT THICKNESS DESIGN A pavement section is a layered system designed to distribute concentrated traffic loads to the subgrade. Performance of the pavement structure is directly related to the physical properties of the subgrade soils and traffic loadings. Soils are represented for pavement design purposes by means of a soil support value for flexible pavements and a modulus of subgrade reaction for rigid pavements. 26 Kumar & Associates, Inc. ® Pavement design procedures are based on strength properties of the subgrade and pavement materials assuming stable, uniform conditions. Certain soils, such as those encountered on this site, are potentially expansive and require additional precautions be taken to provide for adequate pavement performance. Expansive soils are problematic only if a source of water is present. If those soils are wetted, the resulting movements can be large and erratic. Therefore, pavement design procedures address expansive soils only by assuming they will not become wetted. Proper surface and subsurface drainage is essential for adequate performance of pavement on these soils. Subgrade Materials: Based on the results of the field exploration and laboratory testing programs, the pavement subgrade materials at the site are anticipated to generally classify between A-1-a and A-6 with group indices between 0 and 7 in accordance with the American Association of State Highway and Transportation Officials (AASHTO) soil classification system. Soils classifying as A-6 would generally be considered to provide poor subgrade support. For design purposes, a resilient modulus value of 3,500 psi was selected for flexible pavements and a modulus of subgrade reaction of 50 pci was selected for rigid pavements. Design Traffic: Since anticipated traffic loading information was not available at the time of report preparation, an equivalent 18-kip daily load application (EDLA) of 5 was assumed for automobile and light truck traffic areas (light-duty pavement), an EDLA of 15 was assumed for combined automobile and heavier truck traffic areas, including fire lanes (heavy-duty pavement). The designer should verify which traffic loads are valid for the project. If higher EDLA values are anticipated, the pavement sections presented in this report will have to be reevaluated. Pavement Sections: The pavement thicknesses were determined in accordance with the 1993 AASHTO pavement design procedures. For flexible pavement design, initial and terminal serviceability indices of 4.5 and 2.0, respectively, were selected, with a reliability of 85 percent for light-duty pavement areas and 85 percent for medium-duty and heavy-duty pavement areas. If other design parameters are preferred, we should be contacted in order to reevaluate the recommendations presented herein. 27 Kumar & Associates, Inc. ® Based on this procedure, flexible pavements for light-duty pavement areas should consist of 6 inches of full-depth asphalt, or, alternatively, a composite pavement section consisting of 4 inches of asphalt over 8 inches of compacted aggregate base course. Flexible pavements for heavy- duty pavement areas should consist of 7 inches of full-depth asphalt, or, alternatively, a composite pavement section consisting of 4.5 inches of asphalt over 8 inches of compacted aggregate base course material. Our experience indicates full-depth asphalt sections generally perform better on expansive subgrades than combined asphalt/aggregate base course sections. The reasons for the better performance of full-depth asphalt are not fully understood. However, the use of aggregate base course provides a pervious layer above a relatively impervious subgrade. The base course can transmit water causing changes in moisture content within the potentially expansive subgrade materials. Variations in the subgrade moisture content can be erratic and result in erratic volume changes which cause premature deterioration of the pavement. In addition, the thinner asphalt surface of a combined section can more easily allow water to penetrate through cracks and migrate through the aggregate base course. High moisture contents in the subgrade or base course will also result in loss of strength. In lieu of an asphalt pavement section, 6 inches of Portland cement concrete may be used, in light-duty and heavy-duty areas. Concrete pavement should contain sawed or formed joints to ¼ of the depth of the slab at a maximum distance of 12 to 14 feet on center. Because of its rigidity concrete pavement will be more sensitive to settlement or heave-related movements than asphalt pavement, and prone to associated cracking and distress. Pavement Materials: The following are recommended material and placement requirements for pavement construction for this project site. We recommend that properties and mix designs for all materials proposed to be used for pavements be submitted for review to the geotechnical engineer prior to placement. 1. Aggregate Base Course: Aggregate base course (ABC) used beneath HMA pavements should meet the material specifications for Class 6 ABC stated in the current CDOT “Standard Specifications for Road and Bridge Construction”. The ABC should be placed 28 Kumar & Associates, Inc. ® and compacted as to 95% of the maximum dry density of the modified Proctor (AASHTO T180) within 2 percentage points of the optimum moisture content. 2. Hot Mix Asphalt: Hot mix asphalt (HMA) materials and mix designs should meet the applicable requirements indicated in the current CDOT “Standard Specifications for Road and Bridge Construction”. We recommend that the HMA used for this project is designed in accordance with the SuperPave gyratory mix design method. The mix should meet Grading S specifications with a SuperPave gyratory design revolution (NDESIGN) of 75. A mix meeting Grading SX specification can be used for the top lift wearing course, however, this is optional. The mix design(s) for the HMA should use a performance grade (PG) asphalt binder of PG 64-22. Placement and compaction of HMA should follow current CDOT standards and specifications. 3. Portland Cement Concrete: Portland Cement Concrete (PCC) pavement should meet Class P specifications and requirements in the current CDOT “Standard Specifications for Road and Bridge Construction”. Rigid PCC pavements are more sensitive to distress due to movement resulting from settlement or heave of the underlying base layer and/or subgrade than flexible asphalt pavements. The PCC pavement should contain sawed or formed joints to ¼ of the depth of the slab at a maximum distance of 12 to 15 feet on center. The above PCC pavement thicknesses are presented as un-reinforced slabs. Based on projects with similar vehicular loading in certain areas, we recommend that dowels be provided at transverse and longitudinal joints within the slabs located in the travel lanes of heavily loaded vehicles, loading docks and areas where truck turning movements are likely to be concentrated. Additionally, curbs and/or pans should be tied to the slabs. The dowels and tie bars will help minimize the risk for differential movements between slabs to assist in more uniformly transferring axle loads to the subgrade. The current CDOT “Standard Specifications for Road and Bridge Construction” provides some guidance on dowel and tie bar placement, as well as in the Standard Plans: M&S Standards. The proper sealing and maintenance of joints to minimize the infiltration of 29 Kumar & Associates, Inc. ® surface water is critical to the performance of PCC pavement, especially if dowels and tie bars are not installed. Subgrade Preparation: Pavement subgrade conditions are projected to generally consist of existing non-engineered fill and/or low to moderately expansive native clay soils. These subgrade conditions are a problem where present beneath pavements. When subjected to increases in moisture, non-engineered fill could result in unacceptable post-construction settlement, and expansive soils could result in potentially excessive heave. Ideally, existing fill should be completely removed and replaced with moisture conditioned fill. If the risk of potentially excessive post-construction settlement is acceptable to the owner, a partial removal and replacement option may be considered. For a partial removal option, we recommend overexcavating the existing fill encountered at planned subgrade elevation to a depth of at least one foot below planned subgrade elevation and backfilling with moisture-conditioned fill meeting the criteria in the “Site Grading and Earthwork” section of this report. The native clay soils exhibited low swell potential. In areas where the native clay soils are exposed at pavement subgrade, the subgrade soils should be over-excavated to a depth of at least 2 feet and replaced with moisture conditioned fill. Care should be taken to place the top 1 foot of subgrade backfill at moisture contents that are not too moist, which could result in an unstable subgrade. Prior to placement of compacted fill or the pavement section, the exposed subgrade should be thoroughly scarified and well-mixed to a depth of 12 inches, adjusted to a moisture content between optimum to 3 percentage points above optimum, and compacted to 95% of the standard Proctor (ASTM D698) maximum dry density. The pavement subgrade should also be proofrolled with a heavily loaded pneumatic-tired vehicle. Pavement design procedures assume a stable subgrade. Areas that deform excessively under heavy wheel loads are not stable and should be removed and replaced to achieve a stable subgrade prior to paving. The owner should be aware that subexcavation and replacement will reduce but not eliminate potential movement of pavements should moisture levels increase within the expansive soils beneath the replacement fill. 30 Kumar & Associates, Inc. ® Drainage: The collection and diversion of surface drainage away from paved areas is extremely important to the satisfactory performance of pavement. Drainage design should provide for the removal of water from paved areas and prevent the wetting of the subgrade soils. DESIGN AND CONSTRUCTION SUPPORT SERVICES Kumar & Associates, Inc. should be retained to review the project plans and specifications for conformance with the recommendations provided in our report. We are also available to assist the design team in preparing specifications for geotechnical aspects of the project, and performing additional studies if necessary, to accommodate possible changes in the proposed construction. We recommend that Kumar & Associates, Inc. be retained to provide construction observation and testing services to document that the intent of this report and the requirements of the plans and specifications are being followed during construction. This will allow us to identify possible variations in subsurface conditions from those encountered during this study and to allow us to re-evaluate our recommendations, if needed. We will not be responsible for implementation of the recommendations presented in this report by others, if we are not retained to provide construction observation and testing services. LIMITATIONS This study has been conducted in accordance with generally accepted geotechnical engineering practices in this area for exclusive use by the client for design purposes. The conclusions and recommendations submitted in this report are based upon the data obtained from the exploratory borings at the location indicated on Fig. 1, and the proposed type of construction. This report may not reflect subsurface variations that occur, and the nature and extent of variations across the site may not become evident until site grading and excavations are performed. If during construction, fill, soil, bedrock or groundwater conditions appear to be different from those described herein, Kumar & Associates, Inc. should be advised at once so that a re-evaluation of the recommendations presented in this report can be made. Kumar & Associates, Inc. is not responsible for liability associated with interpretation of subsurface data by others. Swelling soils and bedrock occur on this site. Such soils and bedrock materials are stable at their natural moisture content but will undergo high volume changes with changes in moisture content. 31 Kumar & Associates, Inc. ® The extent and amount of perched water beneath the building site as a result of area irrigation and inadequate surface drainage is difficult, if not impossible, to foresee. The recommendations presented in this report are based on current theories and experience of our engineers on the behavior of swelling soil and bedrock materials in this area. The owner should be aware that there is a risk in constructing a building in an expansive soil and bedrock area. Following the recommendations given by a geotechnical engineer, careful construction practice and prudent maintenance by the owner can, however, decrease the risk of foundation movement due to expansive soils and bedrock. JAG/js Rev. by: JLB cc: book, file Project No.: 19-3-185 Project Name: Harmony 25 Date Sampled: August 14, 2019 Date Received: August 22, 2019 Boring Depth (Feet) Gravel (%) Sand (%) Liquid Limit (%) Plasticity (%) 1 4 8/27/19 18.5 104.5 0 36 64 31 13 0 A-6 (6) Sandy Lean Clay (CL) 2 4 8/22/19 7.4 123.7 0 47 53 25 7 A-4 (1) Sandy Lean Clay (CL) 3 1 8/27/19 7.2 111.9 8 47 45 34 16 A-6 (4) Clayey Sand (SC) 4 4 8/30/19 7.0 132.0 19 40 41 25 10 A-4 (1) Clayey Sand with Gravel (SC) 4 29 8/30/19 11.7 118.7 Claystone Bedrock 5 1 8/22/19 2.6 120.2 18 72 10 NV NP A-1-a (0) Poorly Graded Sand with Silt and Gravel (SP-SM) 5 4 8/28/19 19.2 102.7 0 39 61 32 16 A-6 (7) Sandy Lean Clay (CL) 6 1 8/30/19 2.5 140.3 7 73 20 NV NP A-2-4 (0) Silty Sand (SM) 4 1 to 5 9/3/19 11.7* 118.2* 14 37 49 31 17 A-6 (5) Clayey Sand (SC) Table I Sample Location Gradation Atterberg Limits Date Tested Natural Moisture Content (%) Natural Dry Density (pcf) Percent Passing No. 200 Sieve * - Optimum moisture content and maximum dry density as determined by standard Proctor (ASTM D 698) Water Soluble Sulfates (%) AASHTO Classification (Group Index) Soil or Bedrock Type Summary of Laboratory Test Results