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HomeMy WebLinkAboutRESOURCE RECOVERY FARM, SAND & GRAVEL MINE - PDP/FDP - 17-99 - SUBMITTAL DOCUMENTS - ROUND 1 - STORMWATER MANAGEMENT PLANSTORM WATER QUALITY CONTROL TESTING FOR UNPERMITTED NON -STORM WATER DISCHARGES (DO NOT INCLUDE EXEMPT DISCHARGES) Testing does not refer to water quality sampling and analysis. Testing* is the visual observation of non - storm water discharges. The intent of this portion of the SWMP is to detail any discharge sources which might contaminate your storm water discharges. Detail the observation for the presence of unpermitted storm water discharges. Prepare this page for each unpermitted discharge source. 1. Date of testing: , 2. Describe method of testing: 3. Description of non -permitted discharge and source of water (i.e well water for dust control): 4. . On -site drainage points observed during the test: 5. retail an,, pollution control measures for this source: NOTE: When your facility does not have access to an outfall, Le manhole or other point of access, to the conveyance which receives the unpermitted discharge, you may not be able to preform the testing or observation required. If this is the case, explain why it is not feasible for you to provide the above information: THIS FORM SHOULD BE FILLED OUT FOR ANY NEW DISCHARGES OBSERVED STORM WATER QUALITY CONTROL TESTING FOR UNPERMITTED NON -STORM WATER DISCHARGES (DO NOT INCLUDE EXEMPT DISCHARGES) Testing does not refer to water quality sampling and analysis. Testing is the visual observation of non - storm water discharges. The intent of this portion of the SWMP is to detail any discharge sources which might contaminate your storm water discharges. Detail the observation for the presence of unpermitted storm water discharges. Prepare this page for each unpermitted discharge source. Date of testing: 2. Describe method of testing: 3. Description of non -permitted discharge and source of water (i.e well water for dust control): 4. On -site drainage points observed during the test: 5. Detail any pollution control measures for this source: NOTE: When your facility does not have access to an outfall, Le manhole or other point of access, to the conveyance which receives the unpermitted discharge, you may not be able to preform the testing or observation required. If this is the case, explain why it is not feasible for you to provide the above information: THIS FORM SHOULD BE FILLED OUT FOR ANY NEW DISCHARGES OBSERVED SECTION 11 - FORM A DETAIL OF NON -STORM WATER DISCHARGE NOTE: DISCHARGE MEANS WATER THAT RUNS OFF THE PROPERTY NO CONTROL TYPES OF DISCHARGE DISCHARGE PERMITTED UNPERMITTED MEASURES Process Water Discharges: Transport Water Equipment Wash Water X catch basin Dust Control (Roads) X Sand & Gravel Wash Water X catch basin Gravel Pit Dewatering X Other OTHER INDUSTRIAL PROCESS DISCHARGE Describe Source(s): Equipment wash water is usually self contained. SANITARY WASTE DISCHARGE: Exempt Discharges: IDENTIFIED ON SITE COMMENTS Irrigation Return Flows Box Elder Ditch Normally self contained Other Agricultural Discharges Fire Fighting Discharges Foundation Draining (SUMP) Springs Other: Flood Canal Along south property line Easement to county ADDITIONAL COMMENTS: SECTION 10: EMPLOYEE TRAINING Training which explores the goals and basic components of the SWMP will be conducted for upper level management (superintendents and foremen) on an annual basis. Such training will include: Spill Prevention Spill Response Good Housekeeping Techniques Materials Management Sediment & Erosion Prevention While operations are conducted on site it will be the responsibility of the superintendent or foreman in charge to train appropriate on -site personnel so that the goals of the SWMP are achieved. SECTION 9: BEST MANAGEMENT PRACTICES The following practices are representative of measures employed within the Sand. & Gravel Industry for limiting pollution associated with runoff.' The specific practices listed below should not be construed as practices that are mandatory or that there is any need on the part of an operator to justify non-use of a particular practice. Obviously, the intent of BMP's is to effect a measure of control over the water quality of stormwater discharges. The practices selected by an operator to achieve this end may evolve with time. PRACTICE EMPLOYED AREA WHERE PRACTICE IS EMPLOYED7 DATE OF IMPLEMENTATION Vegetation Management: Buffer Strips setbacks pre 8/93 Temporary Seeding natural growth in areas not used or disturbed pre 8/93 Constructed Wetlands Revegetate as Practicable reclaimed areas pre 8/93 Other (Describe) Water Management: (Interim Measures) Straw Bales Silt Fences Detention Ponds truck wash out, wash plant water pre 8/93 Rip Rapping Other (Describe) Water Management (Permanent Structural Controls): Site Grading entire site pre 8/93 Upstream Flow Diversion Channel Improvements Overland Flow Routing On site Flow Diversion Flow Storage/Detention Berming around fuel tank(s) pre 8/93 Earth Dike r Check Dams Pipe Slope Drain Sediment Trap Area Flow Attenuation Area Infiltration Area Water Bars Other (Describe) �.S G2 V� c A 1 / WOTu2 'Y lua.a � 1� U P'feK -} low a5,oa� 31�1` D;es<1 n � pih qx a9, o o v J TCeOH mO •'� � � ? d�""� t .3� K U Con cReTe WP11 oil P., p �og� / l✓bYoF } 1eW T r C Q tATc�, 1�lY+nT J y- - o0 IJ Puck 0.1 17 °x -6" co ncacT« wn 1( Signa Name Title Phone Certification 6. The following list of vendors are available and will be contacted as needed to assist with the containment and clean up of any release. 1. Approved oil Service 287-2808 2. Conservation Services, Inc. 426-8158 3. West Hazmat Corporation 792-2535 4. Van Waters and Rogers 388-5651 7. The attached sheet contains a description of the location, a sketch of the tanks and their containment. 8. All personnel are to be instructed and rehearsed in spill preven- tion and countermeasure procedures. Management Approval Full approval and implementation of this SPCC plan is extended by management at a level with authority to commit the necessary resources. Date — �J —✓ I hereby verify that I have examined the facility, and being familiar with the provisions of 40 CFR, part 112 attest that the SPCC plan has been prepared in accordance with good engineering practices. Signature fl�e Date oZo2 % i Name Eric R_ West Registration No. Attachment* 0 State Colorado Uo Western - Mobile WESTERN MOBILE, INC. SPILL PREVENTION, CONTROL AND COUNTERMEASURE LOCATION Riaden Concrete Plant DISCHARGE COG-50013. Western MobBe/Morthem 1800 North Taft H18 Rd P.O. Box 21U Fort Collins Colorado 80522. 303.482.7854 5W-W Metro Fax 303.2245564 I. The permittee has never had a spill at this location, which has affected the waters of the State. 2. Berms will be constructed around all holding tanks sufficient to contain the maximum amount of liquid stored in these tanks at any time. All fuel transfers will take place within these berms. 3. The following materials are present on this site and are addressed in this plan because they pose a potential problem in the event of release: diesel, gasoline, fuel oil, 0 4. Should a major release occur, company personnel will contain the discharge with the use of materials and equipment located at each site. Any loaders, tankers, materials or other equipment will be made available immediately from other locations or vendors as needed to contain all spills that threaten contamination. 5. Should a major release occur, the following personnel need to be contacted immediately: Regional Manager - Ed Shaw Area or Plant Manager - Dick Roper Central Services Paul Kirk Mike Mikkelson State Health Department Environmental Protection Agency Local Health Department Colorado Division of Water Resources 482-7854 Office 223-2223 Home 482-7854 Office 587-4608 Home 426-1166 Office 760-2740 Pager 877-1632 Mobile 979-3276 Home 426-1155 Office 421-5431 Home 377-6326 293-1788 498-6775 866-3581 SECTION 7: GOOD HOUSEKEEPING Good housekeeping measures are an integral part of the materials management practices detailed in Section 3 and Section 9 of this document. SECTION 6: PREVENTATIVE MAINTENANCE DESCRIPTION INSPECTION FREQ. CLEANING FREQ. Fuel & Oil Bunkers as needed as needed Hot Oil System as needed as needed Waste Oil Tanks as needed as needed Catch Basins as needed as needed Settling Ponds as needed as needed Additive Storage as needed as needed Roadways & Loading Areas as needed as needed Containment Devices (berms, ditches, etc.) as needed as needed General Plant Conditions as needed as needed Perimeter Erosion as needed as needed Other SECTION 5: -RISK IDENTIFICATION AND ASSESSMENT Because of the nature of the activities within our industry, the potential for contributing pollutants is minimal. Sources contributing pollutants to storm water discharges were covered in detail in: Materials, methods, and management practices, Section 3 - Table A. History of significant spills and leaks, Section 3 - Table B. SECTION 4: SWMP ADMINISTRATION Team Member/Title/Phone No. Responsibilities Name: Mike Sheahan Marvin Meyer Bruce Jorgensen - assist in filling out the plan Title: Sand & Gravel Manager -Concrete Supervisor . Asphalt Manager - advice Land Management of changes Phone No.: (303) 482-7854 - facility inspections Name: Dave Lemesany - review and certify plan, inspections, Title: Area Manager and annual reports Phone No.: (303) 482-7854 Name: Julie Goettemoeller - complete plan and maps Title: Land Management - update plans as informed of changes Phone No.: (303) 657-4331 - summarize inspections and submit annual reports to CDH SECTION 3 - TABLE D SUMMARIZE ANY EXISTING DISCHARGE SAMPLING DATA DESCRIBING POLLUTANTS IN STORM WATER DISCHARGES Data may be available. It was not included because the storm duration, precipitation amounts, or actually sampling locations are not available. Contact the Land Management offices for more information. SECTION 3 - TABLE E DESCRIBE EACH PROPOSED SAMPLING POINT, SHOULD MONITORING BE REQUIRED Sampling I Description of Location point not required Ac SECTION 3 - TABLE B: LIST SIGNIFICANT SPILLS & LEAKS OF TOXIC OR HAZARDOUS SUBSTANCES Date Spill or Leak No reportable spills laitional sheets may be attached if needed SECTION 3 - TABLE C: STORM WATER DISCHARGES ASSOCIATED WITH INDUSTRIAL ACTIVITIES X Industrial Activity Direction of Flow TTPresent Potential Pollutants X Topsoil and overburden stock piling see map total suspended solids X Aggregate unloading see map total suspended solids X Aggregate feed to plant see map total suspended solids X Material batching for final product see map total suspended solids X Aggregate storage area see map total suspended solids X Aggregate washing see map total suspended solids X Aggregate crushing portable, will vary total suspended solids X Recyclable concrete area see map total suspended solids X Recyclable asphalt area see map total suspended solids X Petroleum storage for equipment and trucks see map hydrocarbons X Truck wash out see map pH, total suspended solids X Employee/Truck Parking Area see map hydrocarbons, total suspended solids X Truck/Equipment Washing outside vendor oil and grease, hydrocarbons, total suspended solids X Other- Truck exterior wash see map pH, total suspended solids 5EC:TIUN 3 - TABLE A: SIGNIFICANT MATERIALS, STORAGE METHODS & MANAGEMENT PRACTICES DESCRIPTION OF SIGNIFICANT MATERIAL ON- SITE 11 STORAGE METHODS MANAGEMENT PRACTICES �A B C D E F G H I J K L M Topsoil stock piles not stock piled reclaim areas Overburden stock piles not stock piled reclaim areas Sand and gravel stock piles X X X Recyclable asphalt piles Recyclable concrete piles X X X Salt piles Diesel fuel tanks X X X Unleaded gasoline tanks Lubricating fluids X X Asphalt storage tanks X X Cement storage silo X X Lime storage silo Concrete additives X X Asphalt additives X X DESCRIBE MATERIAL LOADING AND ACCESS AREA Material is either conveyed, placed into hoppers with a loader, or stored in silos. SECTION 3: DESCRIPTION OF POTENTIAL POLLUTANT SOURCES, MATERIALS INVENTORY, RISK IDENTIFICATION AND ASSESSMENT, AND GOOD HOUSEKEEPING PRACTICES KEY FOR SECTION 3 - TABLE A Significant materials that have been treated, stored, or disposed of in a manner to allow exposure to storm water: A = Significant material located on site Methods of on -site storage or disposal: B = Stock piling C = Enclosed containers D = Containment areas E = Treatment plants F = Other methods (fill in on chart) Material management practices employed to minimize contact of the materials with storm water runoff: G = Enclosed areas H = Stored on impervious surfaces I = Graded excavations J = Stock pile revegeiation K = Detention/Retention Area L = Berms M = Other practices (fill in on chart) (Extra blanks are provided for additional significant materials not included on Table 3A) C a .s . 17 i t'tNOTM - DRAINAGE 01704 RUNS ALONG MONT d PROPERTY + ♦ C�:.�+..�... .�,::+.. - PORTABLE CRUSHER LOCATION MAY VARY - ONLY TARE GAL N DIESEL USED STORED d SITE, GASOLINE rAncs ARE w Ldcrn Inxo TREYS PLANTED ALONG ENTRANCE `�� \ \ 1 �•!• �, fir•_-: ! 1 STAR UNDISTURBED ,1 1: j • .ly" '�.� ;! .... N1.1 ::::•:::,. - '\ �......... . •- 3.�5:�. .�._ L• 3: `..` err, �� �-:, >o AT all `A 1 �. 1 _ UNDISTURBED `�``\ 1 • •. `� _...._......_............._.__...._._ UNDISTURBED 1 ._-LOGO .CANAL .._..__...._...._..._....:....._..._._...._._._._ ......_.. (DSSII CREEK � S1O1N/ VAr[1P IMAN@'KIq RAN WE ow 7 M I e SECTION 2: SITE MAP The following numbers are used as a key for the map on the next page. 1 = Perimeter Control 3 = Crushing Area 5 = Asphalt Production and Loadout Area -7 = Asphalt Storage Area 9 = Topsoil Stockpile Area 11 = Aggregate Stockpile Area 13 = Lime Storage Area 15 = Concrete Additive Storage 17 = Equipment Wash -out Area 19 = Other L.11die., enfla E 2 = Excavated or Graded Areas 4 = Aggregate Washing Area 6 = Concrete Production and Loadout Area 8 = Concrete Storage Area 10 = Overburden Stockpile Area 12 = Petroleum Product Storage 14 = Asphalt Additive Storage 16 = Equipment Maintenance Area 18 = Parking Areas The following symbols are used as a key for the map on the following page. = Property boundary = Water flow direction Storm water outfall points = Permitted discharge points for process water = Surface water bodies = Berms or embankments to prevent water flow = Paved areas , = Grassed/seeded areas 0 [ASPHALT MANUFACTURING A hot -mix asphalt plant blends together aggregate and asphalt cement to produce a hot, homogeneous asphalt paving mixture which is then hauled to off -site construction projects. The aggregate used can be a single material, such as a crusher run aggregate or a pit run material, or it can be a combination of coarse and fine aggregates, with or without mineral filler. The binder material used is normally asphalt cement but can also be an asphalt emulsion or one of a variety of modified materials. Various additives, including liquid and powdered materials, can also be incorporated into the mixture. Activities at these sites may include the following: raw material unloading into stockpiles or storage tanks, raw material feed to plant, material batching, raw material storage area, recyclable asphalt disposal area, truck wash out, and water supply and settling lakes. dREADY MIXED CONCRETE These operations mix sand, gravel, cement, and water together to form ready mix concrete, which is hauled to off -site construction projects. Ready Mixed concrete is produced at these locations by combining raw materials in a mixer, which can be stationary (central mix plant) or truck mounted. The raw materials are made up of sand, gravel, cement, water and additives. The sand and gravel is either stored in stockpiles located outside and fed into the plant via loader and conveyors, or it is directly stored in a series of hoppers located directly above the central plant. The remainder of the raw materials are stored in tanks to protect them from exposure to moisture and temperature until they are pumped into the mixer. Once the raw materials are fed into the mixer and combined to form ready mix concrete, the final product is removed from the site by truck. Dry Batching is apportioning out and dumping the mix into the concrete truck or mixer while the cement truck continues to agitate at a lower speed to keep it from hardening before it arrives at the site. Activities at these sites may include the following: raw material unloading into stockpiles or storage tanks, raw material feed to plant, material batching, raw material storage area, recyclable concrete disposal area, truck wash out, and water supply and settling lakes. 4EQUIPMENT FUELING Diesel and/or gasoline tanks are located on site for fueling of equipment. Off -site vendors refill tanks as needed. ❑ QUARRYI N G Drilling and blasting is used to liberate virgin stone from its natural consolidated state. Haul trucks are typically used to take the material to the plant for processing. 10CRUSHING (PROCESSING) portable Processing can consist of as many as 4 different stages of crushing. Screening between crushing stages allows for different product types. Water may or may not be used for material washing, but dust suppression is necessary. [(STOCKPILING (Check if applicable) MOverburden and topsoil Stockpiles may occur in the form of earthen berms. Sand and Gravel: Raw and processed aggregate are stockpiled for future sales. Aggregate mix for concrete production: Aggregate can be stored in stockpiles, and loaded into a ground hopper as needed, and then conveyed to the plant, or loaded directly into a series of hoppers located above the plant which directly discharge into the plant. R(Aggregate mix for asphalt production: Raw material can be stockpiled or put into storage tanks. 4RECLAMATION Reclamation is an ongoing activity throughout the life of a pit or a quarry, and takes place in a contemporaneous fashion as is practicable. Reclamation involves proper sloping, seeding, erosion control and protection from off -site impacts. At the end of the life of an aggregate or industrial operation final reclamation begins. Reclamation is covered under Rule 6 of MLRB regulations and by an approved MLRB Permit. SECTION 1: DESCRIPTION OF INDUSTRIAL ACTIVITIES The activities checked below are activities that are presently performed on -site or are expected to be present in the future. 4STRIPPING The overburden is removed and the material is either sold, hauled away or stockpiled. Stockpiles may be in the form of berms. ❑EXCAVATION - WET MINING ENVIRONMENT (Check one) ❑Dragline: Sand and gravel is excavated below water level and winrowed adjacent to the open water for the purpose of dewatering. After sufficient dewatering has occurred, the pit run material can be conveyed or hauled by means of loader or trucks for final washing and screening. ❑Dredging - bucket type: Material is excavated from below water level and directly conveyed to the plant for final washing and screening. ❑Dredging - pump type: Material is sucked into an underwater pipeline and pumped to the surface. A booster pump is sometimes needed to pump the material through the pipeline to the first processing screen which is sometimes as high as 60' from the ground. BeEXCAVATION - DRY MINING ENVIRONMENT (Check one) dAn alluvial deposit which intercepts ground water which is pumped down ❑A dry terrace deposit wherein ground water is not encountered. When necessary, the water table in the mining area is lowered by means of dewatering ditches and pumps. Material can be excavated within the perimeter ditch without encountering ground water. Moist to dry sand and gravel can 'then be conveyed by means of loader, truck or conveyor belt to stockpiles or processing plant. TABLE OF CONTENTS SECTION 1: DESCRIPTION OF INDUSTRIAL ACTIVITIES SECTION 2: SITE MAP SECTION 3: MATERIALS INVENTORY & POLLUTION PREVENTION SECTION 4: THE SWMP ADMINISTRATION SECTION 5: RISK IDENTIFICATION AND ASSESSMENT SECTION 6: PREVENTATIVE MAINTENANCE SECTION 7: GOOD HOUSEKEEPING SECTION 8: SPILL PREVENTION & RESPONSE SECTION 9: BEST MANAGEMENT PRACTICES SECTION 10: EMPLOYEE TRAINING SECTION 11: TESTING FOR NON -STORM WATER DISCHARGES, CONTROL OF NON - STORM WATER DISCHARGES r STORMWATER MANAGEMENT PLAN for EAST RIGOEN PIT, ASPHALT PLANT, &CONCRETE PLANT COG-500013 Prepared by: Western Mobile Northern, Inc. A Western Mobile Company August 1993 E Appendix C Stormwater Management Plan