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HomeMy WebLinkAbout1640 Riverside Ave - Special Inspections/Engineering - 06/21/20164396 GREENFIELD DRIVE WINDSOR, COLORADO 80550 (970) 545-3908 FAX (970) 663-0282 June 21, 2016 Strategic Property Advancement LLC 1108 Bateleur Lane Fort Collins, Colorado 80524 Attn: Mr. Jason Luna (jason@buildwithstrategy.com) Re: Construction Observation and Materials Testing Report – Submittal No. 9 Riverside Storage 1640 Riverside Avenue Fort Collins, Colorado EEC Project No. 1154149A Mr. Luna: As requested, during the period of May 9 through June 4, 2016, Earth Engineering Consultants, LLC (EEC) personnel provided construction observation and testing services for the proposed Riverside Storage project located at 1640 Riverside Avenue in Fort Collins, Colorado. Those services were provided on a part-time/on-call basis and included observations and evaluation of the exposed subgrade foundation bearing materials for the proposed Office Building (Building A) as described herein, observations of foundation reinforcing steel, along with testing of cast-in- place concrete for the referenced project. The results of the observation and testing services completed by EEC personnel during the referenced period are included with this report. Foundation Bearing Observation During the referenced period, EEC personnel conducted site visits on May 13 and 24, 2016 to observe and evaluate the exposed subgrade foundation bearing materials for the proposed Office Building (Building A) planned for construction to verify general compliance/subsurface conditions in comparison with the site-specific “Geotechnical Exploration Report” prepared by EEC, dated November 20, 2015, EEC Project No. 1152149. At the time of our field observation on May 13, 2016, the planned basement foundations had been excavated to approximate foundation bearing elevations (10 to 13 feet below existing site grades), and the majority of the foundation/footing form work was in-place. The exposed materials in the perimeter foundation alignments, in general, consisted of 2 to 6 inches of apparent fill brown silty/clayey sand material with underlying native brown/red sandy lean clay to clayey sand. The exposed materials in the interior isolated foundation pads, in general, consisted of native brown/red sandy lean clay to clayey sand. Dynamic cone penetrometer (DCP) tests were performed at 6-inch increments at Earth Engineering Consultants, LLC EEC Project No. 1154149A June 21, 2016 Page 2 random locations within the foundation excavations to a depth of approximately 2.5-feet below foundation bearing elevations. The DCP field results are used, in general to evaluate the stiffness/in-situ characteristics of the underlying subsoils, very similar to that of the typical Standard Penetration Test (SPT) used during typical subsurface exploration studies with a drill rig and are used to assist determining the material’s structural support capabilities. The DCP test results for the top 6 inches, in general, ranged from as low as 2 to 6 blows per 6-inches indicating generally soft to medium stiff low bearing capacity materials. The DCP test results below the top 6 inches generally ranged from 3 to 11 blows per 6 inches indicating generally medium stiff to stiff low to moderate bearing capacity materials except in the southeast corner of the basement foundations which ranged from 2 to 3 blows per 6 inches indicating general soft/low bearing capacity materials. Due to the relatively low DCP blow count results and observations for the upper 6 inches in most areas, EEC recommended the foundation subgrade materials in all areas be reworked in-place, in essence flat plated to stiffen/enhance the structural integrity. Due to the relatively low DCP blow in the southeast corner of the building, EEC recommended the foundation subgrade materials be over-excavated approximately 12 inches, flat plate/compact the subgrade materials at the base of 12 inch cut, then process the excavated materials, place in uniform 9 inch lifts (+/-), and compact to at least 95% of standard Proctor maximum dry density and within (+/-) 2% of the material’s Standard Proctor Density optimum moisture content to enhance bearing capacity. Subsequent observations and DCP tests performed on May 24, 2016, demonstrated the surficial compaction in most areas and the overexcavation and replacement in the southeast corner of the building, as discussed herein, provided the desired foundation subgrade capacity enhancement. Based on the results of the outlined field testing and subsequent observations, it is our opinion the observed soils evaluated within the foundation excavations, could be used for support of the footing foundations at the design maximum net allowable total load soil bearing pressure of 1,500 psf. Foundation Reinforcement Observations During the referenced period, EEC personnel conducted site visits on May 25, 2016 and June 1, 2016 to perform visual observations of the reinforcing steel placed within portions of the building foundation pads, continuous spread footings, and foundation walls at the gridlines identified on the enclosed “color-coded/highlighted” site diagram, prior to placement of Earth Engineering Consultants, LLC EEC Project No. 1154149A June 21, 2016 Page 3 concrete. The horizontal reinforcement for footing pads and continuous spread footings were placed in general accordance with the Footing Schedule and Pad Schedule on Sheet S1.1. It should be noted that a P120 column pad was added at Approximate Gridline L by 16.4 in general accordance with RFI #52. The vertical and horizontal reinforcement for pilasters were placed in general accordance with the Pilaster Schedule on Sheet S1.2. It should be noted that only eight (8) #6 vertical dowels out of the called for ten (10) were wet-set at the Pilaster “D” location at approximate Gridline A by 10. It is our understanding that four (4) additional #6 verticals were doweled and epoxied approximately 8 inches into the foundation pad which was verbally approved by the structural engineer. The vertical reinforcement from the continuous spread footings, in general, consisted of #5 dowels matching the wall vertical reinforcing spacing. In general, foundation wall vertical reinforcement consisted of #5 rebar at 12-inches and 18-inches on-center at inside face and outside face, respectively, with two (2) #5 horizontal rebar at top and bottom of wall and two (2) #5 horizontal rebar at 24 inches on-center for the balance. An additional #5 horizontal rebar was placed at top of wall at raised top of wall locations in general accordance with Detail 7/S3.1. Any discrepancies of reinforcement during the daily site visits were brought to the attention of the project’s construction management consultant, and the reinforcement subcontractor, during the initial site visit and corrections/modifications were addressed accordingly prior to placement of concrete. Clearances and lap lengths, where applicable, were checked and appeared to meet the minimum requirements. The horizontal and vertical reinforcement for the portion of the foundation system as noted herein and observed by EEC personnel on the dates indicated, appeared to be in general accordance with details presented on the structural drawings prepared by Weeks and Associates, dated December 18, 2015, RFI #52 or corrections as noted herein. Testing of Cast-in-Place Concrete During the referenced period, EEC personnel observed and tested Portland cement concrete delivered to the site for placement as indicated on the enclosed daily reports for the referenced project, (please refer to Set Nos. 9 through 14). Field testing performed on the plastic concrete included slump, air content, unit weight, and concrete temperature. The ambient air temperature at the time of placement was also recorded. A minimum of 5 (4-inch diameter by 8-inches in Reinforcing Steel Observation Diagram Riverside Storage - Fort Collins, Colorado EEC Project #: 1154149 June 2016 EARTH ENGINEERING CONSULTANTS, LLC Footing Reinforcement Observation 5-25-16 Legend Foundation Wall Reinforcement Observation 6-1-16 Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS 001-127325 Truck Number: GENERAL INFORMATION 208 Mix Code: 41391 17 gals Footings - Grid Lines 3, T Varra Type of Placement: Pump 5/25/2016 Test No.: 9 Ticket Number: Comments: Yards: 10 110 3000 EEC Technician: GG Batch Time: 12:51 PM Sample Time: 2:10 PM FIELD TEST DATA TEST RESULTS SPECIFICATIONS Slump (in) ASTM C143 5" Air Content (%) ASTM C231 7.6% Unit Weight (pcf) ASTM C138 139.8 ---- Concrete Temperature (deg F) ASTM C1064 72 90° Max Air Temperature at Placement (deg F) 76 ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average Maximum Cylinder Cylinder Compressive Compressive Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area 9 06/01/16 7 25700 8 4 12.57 Shear 2050 2050 Project: Riverside Storage Varra Evergreen Industrial - Todd Waln (twaln@evergreen-ind.com) 1154149 Report Distribution: Evergreen Industrial - Amber Rathert (arathert@evergreen-ind.com) Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS 001-127344 Truck Number: GENERAL INFORMATION 208 Mix Code: 41391 10 gals Footings - Grid Lines G, 2 Varra Type of Placement: Pump 5/25/2016 Test No.: 10 Ticket Number: Comments: Yards: 70 110 3000 EEC Technician: GG Batch Time: 3:54 PM Sample Time: 4:50 PM FIELD TEST DATA TEST RESULTS SPECIFICATIONS Slump (in) ASTM C143 4.5" Air Content (%) ASTM C231 7.4% Unit Weight (pcf) ASTM C138 140.6 ---- Concrete Temperature (deg F) ASTM C1064 71 90° Max Air Temperature at Placement (deg F) 81 ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average Maximum Cylinder Cylinder Compressive Compressive Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area 10 06/01/16 7 28220 8 4 12.57 Shear 2250 2250 Project: Riverside Storage Varra Evergreen Industrial - Todd Waln (twaln@evergreen-ind.com) 1154149 Report Distribution: Evergreen Industrial - Amber Rathert (arathert@evergreen-ind.com) Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: Varra Evergreen Industrial - Todd Waln (twaln@evergreen-ind.com) 1154149 Report Distribution: Evergreen Industrial - Amber Rathert (arathert@evergreen-ind.com) Project: Riverside Storage 11 06/08/16 7 30170 8 4 12.57 Shear 2400 2400 Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area Average Maximum Cylinder Cylinder Compressive Compressive ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Slump (in) ASTM C143 4" Air Content (%) ASTM C231 7.8% Unit Weight (pcf) ASTM C138 137.8 ---- Concrete Temperature (deg F) ASTM C1064 71 90° Max Air Temperature at Placement (deg F) 72 FIELD TEST DATA TEST RESULTS SPECIFICATIONS Comments: Yards: 20 20 3000 EEC Technician: GG Batch Time: 12:17 PM Sample Time: 1:45 PM Mix Code: 41391 10 gals South Half of Foundation Walls Varra Type of Placement: Pump 6/1/2016 Test No.: 11 Ticket Number: 001-127494 Truck Number: GENERAL INFORMATION 216 EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: Varra Evergreen Industrial - Todd Waln (twaln@evergreen-ind.com) 1154149 Report Distribution: Evergreen Industrial - Amber Rathert (arathert@evergreen-ind.com) Project: Riverside Storage 12 06/08/16 7 28000 8 4 12.57 Shear 2230 2230 Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area Average Maximum Cylinder Cylinder Compressive Compressive ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Slump (in) ASTM C143 5" Air Content (%) ASTM C231 7.6% Unit Weight (pcf) ASTM C138 139.4 ---- Concrete Temperature (deg F) ASTM C1064 71 90° Max Air Temperature at Placement (deg F) 72 FIELD TEST DATA TEST RESULTS SPECIFICATIONS Comments: Yards: 60 110 3000 EEC Technician: GG Batch Time: 1:15 PM Sample Time: 2:30 PM Mix Code: 41391 15 gals South Half of Foundation Walls Varra Type of Placement: Pump 6/1/2016 Test No.: 12 Ticket Number: 001-127501 Truck Number: GENERAL INFORMATION 214 EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS 001-127629 Truck Number: GENERAL INFORMATION 211 Mix Code: 41391 6 gals Half of E Foundation Wall Varra Type of Placement: Pump 6/4/2016 Test No.: 13 Ticket Number: Comments: Yards: 10 85 3000 EEC Technician: SM Batch Time: 9:00 AM Sample Time: 10:05 AM FIELD TEST DATA TEST RESULTS SPECIFICATIONS Slump (in) ASTM C143 5.5" Air Content (%) ASTM C231 5.6% Unit Weight (pcf) ASTM C138 140.2 ---- Concrete Temperature (deg F) ASTM C1064 65 90° Max Air Temperature at Placement (deg F) 68 ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average Compressive Specimen Date Age Applied Load Height Diameter Area Maximum Cylinder Cylinder Compressive Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) 13 06/11/16 7 34160 8 4 12.57 Shear 2720 2720 Project: Riverside Storage Varra Evergreen Industrial - Todd Waln (twaln@evergreen-ind.com) 1154149 Report Distribution: Evergreen Industrial - Amber Rathert (arathert@evergreen-ind.com) Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS 001-127632 Truck Number: GENERAL INFORMATION 240 Mix Code: 41391 None Half of N Foundation Wall Varra Type of Placement: Pump 6/4/2016 Test No.: 14 Ticket Number: Comments: Yards: 40 85 3000 EEC Technician: SM Batch Time: 9:48 AM Sample Time: 11:00 AM FIELD TEST DATA TEST RESULTS SPECIFICATIONS Slump (in) ASTM C143 6" Air Content (%) ASTM C231 5% Unit Weight (pcf) ASTM C138 141.1 ---- Concrete Temperature (deg F) ASTM C1064 67 90° Max Air Temperature at Placement (deg F) 69 ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average Compressive Specimen Date Age Applied Load Height Diameter Area Maximum Cylinder Cylinder Compressive Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) 14 06/11/16 7 33390 8 4 12.57 Shear 2660 2660 Project: Riverside Storage Varra Evergreen Industrial - Todd Waln (twaln@evergreen-ind.com) 1154149 Report Distribution: Evergreen Industrial - Amber Rathert (arathert@evergreen-ind.com) 4396 GREENFIELD DRIVE WINDSOR, COLORADO 80550 (970) 545-3908 FAX (970) 663-0282 September 20, 2016 Strategic Property Advancement LLC 1108 Bateleur Lane Fort Collins, Colorado 80524 Attn: Mr. Jason Luna (jason@buildwithstrategy.com) Re: Construction Observation and Materials Testing Report – Submittal No. 12 Riverside Storage 1640 Riverside Avenue Fort Collins, Colorado EEC Project No. 1154149A Mr. Luna: As requested, during the period of August 15 through September 10, 2016, Earth Engineering Consultants, LLC (EEC) personnel provided construction observation and testing services for the proposed Riverside Storage project located at 1640 Riverside Avenue in Fort Collins, Colorado. Those services were provided on a part-time/on-call basis and included observations and field density testing of sidewalk and drive subgrade/road base materials placed/prepared and compacted at locations as presented herein, testing of cast-in-place concrete, and non-destructive testing (NDT) services of steel erection components as described herein for the referenced project. The results of the observation and testing services completed by EEC personnel during the referenced period are included with this report. Field Density Testing Services During the referenced period, EEC personnel performed field density tests on exterior building backfill/foundation subgrade material as described herein, that was placed prior our site visit. The field density tests were completed at random locations and elevations within the areas tested and were performed in general accordance with ASTM Specification D6938. The field density test results and approximate locations of each test completed during the referenced period are shown on the attached summary sheet and site diagram, respectively. The field density test results conformed to the project specific compaction requirement of at least 95% of standard Proctor maximum dry density (ASTM D698) and were within (+/-) 2% of the material’s optimum moisture content, as required. Earth Engineering Consultants, LLC EEC Project No. 1154149A September 20, 2016 Page 2 Testing of Cast-in-Place Concrete During the referenced period, EEC personnel observed and tested Portland cement concrete delivered to the site for placement as indicated on the enclosed daily report for the referenced project, (please refer to Set No. 17). Field testing performed on the plastic concrete included slump, air content, unit weight, and concrete temperature. The ambient air temperature at the time of placement was also recorded. A minimum of 5 (4-inch diameter by 8-inches in height) concrete test cylinders were cast from representative samples on each respective date, for laboratory curing and compressive strength testing. Results of the field and 7-day laboratory compressive strength test results performed during the referenced period are included herein, while the 28-day laboratory compressive strength test results will be provided in separate reports when they become available. NDT Services / Structural Steel Connections During the referenced period, EEC’s in-house certified bolt and weld inspector conducted preliminary and final observations on August 15 and 18, 2016, respectively of the structural framing and structural decking on the first level in the area of Gridlines 1 through 21 from A through T. A summary report describing our observations is appended with this report and were provided verbally to the contractor immediately following our site observations. The welded and bolted connections observed by EEC during the referenced period appeared to be in general accordance with the project plans and details dated December 19, 2015 except in the area of Gridline 21 from Gridlines L through T. In that area, beams were welded to the beam clips in lieu of bolted connections as per the plans. The welds appeared to be of good quality. The project structural engineer should review this condition and determine if it is acceptable for the project. In addition, on August 19, 2016, EEC personnel provided observations of anchor rod placement at the top of the foundation wall in the area of Gridlines 1 through 21 from A through L to replace the previously misplaced anchor rods. A summary report describing our observations is appended with this report. The observations included the drilling of the holes to an approximate depth of 8 inches, verifying the cleanliness of the drilled holes, application of the Hilti Hit-Hy 200 and installation of the anchor rods. The project structural engineer should review these installations and determine if it is acceptable for the project. Proctor Designation A Class 6 Maximum Dry Density (pcf) 117.5 132.5 Optimum Moisture Content (%) 12.0% 9.0% Required Moisture Variance N/A N/A Required Percent Compaction 95% 95% Laboratory Method ASTM D-698 ASTM D-698 Compliance with Project Specs Elev. / Lift No. Material (Proctor) Percent Moisture Dry Density Moisture (Pass / Fail) %Comp. (Pass / Fail) 73 9/1 1 Sidewalk/Drive Road Base - See Diagram FSG Class 6 4.2% 127.4 -4.8% 96% N/A Pass 74 9/8 1 Drive Subgrade - See Diagram FSG A 10.3% 116.8 -1.7% 99% N/A Pass 75 9/8 2 Sidewalk Subgrade - See Diagram FSG A 11.2% 112.4 -0.8% 96% N/A Pass 76 9/8 3 Sidewalk Subgrade - See Diagram FSG A 11.6% 113.5 -0.4% 97% N/A Pass 77 9/8 4 Sidewalk Subgrade - See Diagram FSG A 11.8% 113.7 -0.2% 97% N/A Pass EARTH ENGINEERING CONSULTANTS, LLC Approximate Test Location / Notes Daily Test Number Date Consecutive Test Number Moisture Variance Percent Compaction Field Test Results Project Name: Riverside Storage - 1640 Riverside Avenue SUMMARY OF FIELD DENSITY TESTS Location: Fort Collins, Colorado Project No: Date: 1154149 September 2016 11/3-5 11/3-6 11/3-8 11/3-7 11/3-1 11/3-2 11/3-3 11/3-4 11/3-12 11/3-13 11/3-9 11/3-10 11/3-11 10/26-9 10/26-12 10/26-11 10/26-10 10/26-8 10/26-7 10/26-6 10/26-5 10/26-2 10/26-3 10/26-4 10/26-1 12/23-1 12/23-2 12/23-3 12/23-4 4/6-21 4/6-20 4/6-19 4/6-18 4/6-17 4/6-16 4/6-14 4/6-15 4/6-22 4/6-1 4/6-2 4/6-3 4/6-4 4/6-5 4/6-6 4/6-7 4/6-8 4/6-9 4/6-10 4/6-11 4/6-12 4/6-13 6/16-1 6/16-3 6/16-2 6/16-4 6/18-7 6/18-6 6/18-5 6/18-4 6/18-3 6/18-2 6/18-1 6/18-10 Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS 2041975 Truck Number: GENERAL INFORMATION 1607 Mix Code: 4531491 8 gals Sidewalk / Driveway Bestway Type of Placement: Chute 9/9/2016 Test No.: 17 Ticket Number: Yards: 10 20 4000 EEC Technician: SM Batch Time: 2:04 PM Sample Time: 2:50 PM FIELD TEST DATA TEST RESULTS SPECIFICATIONS Comments: Air Content (%) ASTM C231 Unit Weight (pcf) ASTM C138 Slump (in) ASTM C143 Air Temperature at Placement (deg F) ---- Comments: ---- Concrete Temperature (deg F) ASTM C1064 90° Max COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average Compressive Specimen Date Age Applied Load Height Diameter Area Maximum Cylinder Cylinder Compressive Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) 17 09/16/16 7 50610 8 4 12.57 Shear 4030 4030 Strategic Property Advancement - Jason Luna (jason@buildwithstrategy.com) Project: Riverside Storage Bestway 4.75" 5.4% 141.2 77 73 City of Fort Collins - Kim Keiswetter: kkeiswetter@fcgov.com 1154149 Report Distribution: 6/18-9 6/18-8 6/20-6 6/20-5 6/20-4 6/20-2 6/20-1 6/20-7 6/20-3 9/8-4 9/8-3 9/8-2 9/8-1 9/1-1 Field Density Test Location Diagram Riverside Storage - Fort Collins, Colorado EEC Project #: 1154149 Fill, Subgrade, & Aggregate Base EARTH ENGINEERING CONSULTANTS, LLC