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HomeMy WebLinkAbout856 Torino Cir - Special Inspections/Engineering - 11/01/20174396 GREENFIELD DRIVE WINDSOR, COLORADO 80550 (970) 545-3908 FAX (970) 663-0282 November 1, 2017 Columbine Health 14th Street, LLC 802 West Drake Road, Suite 101 Fort Collins, Colorado 80526 Attn: Mr. Bob Wilson (Bob.Wilson@columbinehealth.com) Re: Construction Observation and Testing – Submittal No. 5 Columbine Residences – Torino Circle Fort Collins, Colorado EEC Project No. 1174094 Mr. Wilson: As requested, during the period of September 25 through October 21, 2017, Earth Engineering Consultants, LLC (EEC) personnel provided construction observation and testing services for the proposed Columbine Residences project located at Torino Circle in Fort Collins, Colorado. Those services were provided on a part-time/on-call basis and included observations of foundation bearing subgrade soils for various buildings, observations of foundation reinforcing steel for various buildings, and testing of cast-in-place concrete for the referenced project. The results of the observation and testing services completed by EEC personnel during the referenced period are included with this report. Foundation Bearing Observations EEC personnel visited the site on September 26 and October 5, 12, and 13, 2017, to observe the foundation bearing subgrade soils for various buildings. On September 26, 2017, EEC personnel observed the foundation alignments for Building 6 / AA (851 and 853 Torino Circle). At the time of our site visit the foundation alignments had been excavated to approximate foundation bearing elevations, approximately 2 to 3 feet below ground surface elevation. The bearing soils exposed at the bottom of the foundations alignments, in general, consisted of apparent native and/or engineered fill lean clay with variable amounts of sand. To evaluate the relative density of the apparent native and/or engineered fill lean clay with variable amounts of sand, a DCP was advanced an additional 30 inches below the exposed foundation bearing elevations. The DCP was advanced at one (1) random location in the excavated foundation alignment areas. DCP testing indicated the lean clay with variable amounts of sand was stiff to very stiff in consistency. Earth Engineering Consultants, LLC EEC Project No. 1174094 November 1, 2017 Page 2 On October 5, 2017, EEC personnel observed the foundation alignments for Building 8 / AD (854 and 856 Torino Circle). At the time of our site visit the foundation alignments had been excavated to approximate foundation bearing elevations, approximately 2½ to 3 feet below ground surface elevation. The bearing soils exposed at the bottom of the foundations alignments, in general, consisted of apparent native and/or engineered fill lean clay with variable amounts of sand. To evaluate the relative density of the apparent native and/or engineered fill lean clay with variable amounts of sand, a DCP was advanced an additional 30 inches below the exposed foundation bearing elevations. The DCP was advanced at two (2) random locations in the excavated foundation alignment areas. DCP testing indicated the lean clay with variable amounts of sand was stiff to very stiff in consistency. On October 5, 2017, EEC personnel also observed the foundation alignments for Building 5 / DD (857 and 859 Torino Circle) and Building 6 / AA (851 and 853 Torino Circle). The foundation bearing soils had been previously observed, however, due to weather events the foundation bearing soils were reassessed. At the time of that visit, EEC personnel confirmed that all standing water and mud was removed and the subgrade soils had been reworked, were stable, and appeared consistent with previous observations. In addition, EEC personnel provided observations of the slab-on-grade subgrade conditions for Building 3 / AA (869 and 871 Torino Circle) and Building 4 / CE (863 and 865 Torino Circle). At the time of our visit approximately 4 to 6 inches of gravel were in place. EEC personnel provided visual observations of the areas and determined the subgrade soils below the gravel layer was stable and the gravel and underlying soils were not saturated. On October 12, 2017, EEC personnel observed the foundation alignments for Building 7 / BE (860 and 862 Torino Circle). At the time of our site visit the foundation alignments had been excavated to approximate foundation bearing elevations, approximately 2½ to 3 feet below ground surface elevation. The bearing soils exposed at the bottom of the foundations alignments, in general, consisted of apparent native and/or engineered fill lean clay with variable amounts of sand. To evaluate the relative density of the apparent native and/or engineered fill lean clay with variable amounts of sand, a DCP was advanced an additional 30 inches below the exposed foundation bearing elevations. The DCP was advanced at two (2) random locations in the excavated foundation alignment areas. DCP testing indicated the lean clay with variable amounts of sand was stiff to very stiff in consistency. Earth Engineering Consultants, LLC EEC Project No. 1174094 November 1, 2017 Page 3 On October 12 and 13, 2017, EEC personnel observed the foundation alignments for Building 9 / FG (845 and 847 Torino Circle), 847 and 845 Torino Circle, respectively. At the time of our site visits the foundation alignments had been excavated to approximate foundation bearing elevations, approximately 3 to 3½ feet below ground surface elevation. The bearing soils exposed at the bottom of the foundations alignments, in general, consisted of apparent native and/or engineered fill lean clay with variable amounts of sand. To evaluate the relative density of the apparent native and/or engineered fill lean clay with variable amounts of sand, a DCP was advanced an additional 30 inches below the exposed foundation bearing elevations. The DCP was advanced at two (2) random locations in the excavated foundation alignment areas. DCP testing indicated the lean clay with variable amounts of sand was stiff to very stiff in consistency. It is our understanding the upper 3 feet of site subgrade materials across the site were previously over excavated, moisture conditioned and replaced. The observation and testing of the removed and replaced overlot grading fill material was provided by Northern Colorado Geotech. Based on the results of the outlined field observations and testing for the various buildings, the bearing soils could be used for support of the footing foundations at the design maximum net allowable total load soil bearing pressure of 1,500 psf as recommended in our Geotechnical Exploration Report, EEC project number 1162080, dated September 8, 2016. Care should be taken during construction to avoid disturbing the subgrade materials. Materials that are loosened or disturbed by construction activities or materials that become dry and desiccated or wet and softened should be removed and replaced or reworked in place prior to placement of reinforcing steel/concrete. Foundation Reinforcement and UFER Observations During the referenced period, EEC personnel conducted site visits on October 5, 13 and 17, 2017, to perform visual observations of the reinforcing steel placed within Building 6 / AA (851 and 853 Torino Circle), Building 7 / BE (860 and 862 Torino Circle), Building 8 / AD (854 and 856 Torino Circle) and Building 9 / FG (845 and 847 Torino Circle) foundation elements at the gridlines and/or locations as identified on the enclosed “color-coded/highlighted” site diagrams. The horizontal and vertical reinforcement for cast-in-place foundation systems as indicated Earth Engineering Consultants, LLC EEC Project No. 1174094 November 1, 2017 Page 4 herein were completed in general accordance with the Spread Footing Schedule as presented on Sheet S1.1 for the various building plans, as well as the details presented on Sheet S2.1 of the project’s respective structural drawings. Clearances and lap lengths, where applicable, were checked and appeared to meet the minimum requirements. The horizontal and vertical reinforcement for the portions of the foundation systems as noted herein and observed by EEC personnel on the dates indicated, appeared to be in general accordance with details presented on the structural drawings prepared by Larsen Structural Design, dated February 24, 2017. In addition, Beacon Construction personnel requested that EEC provide a general observation of the UFER grounding rod installation for Building 6 / AA, Building 7 / BE and Building 8 / AD, which was installed during the foundation stem-wall reinforcement placement. EEC personnel, during the reinforcement observation, noted two (2) additional approximately 20 foot sections of #4 continuous horizontal rebar attached to the bottom #4 rebar of the stem-wall reinforcement, which transitioned vertically approximately 5 feet to above the top of the foundation wall at each building. The UFER grounding rods appeared to have been installed in general accordance with typical standards of the industry installation procedures. Testing of Cast-in-Place Concrete During the referenced period, EEC personnel observed and tested Portland cement concrete delivered to the site for placement as indicated on the enclosed daily reports for the referenced project, (please refer to Set Nos. 7 through 9). Field testing performed on the plastic concrete included slump, air content, unit weight and concrete temperature. The ambient air temperature at the time of placement was also recorded. A minimum of five (4-inch diameter by 8 inches in height) concrete test cylinders were cast from representative samples on each respective date for laboratory curing and compressive strength testing. Results of the field and 7-day laboratory compressive strength test results performed during the referenced period are included herein, while the 28-day laboratory compressive strength test results will be provided as they become available. Reinforcing Steel Observation Diagram Building 6 / AA (851 & 853 Torino Circle) Columbine Residences - Torino Circle - Fort Collins, Colorado EEC Project #: 1174094 Date: October 2017 EARTH ENGINEERING CONSULTANTS, LLC Legend Stem Wall Reinforcement Observation 10-17-17 Reinforcing Steel Observation Diagram Building 7 / BE (860 & 862 Torino Circle) Columbine Residences - Torino Circle - Fort Collins, Colorado EEC Project #: 1174094 Date: October 2017 EARTH ENGINEERING CONSULTANTS, LLC Footing Reinforcement Observation 10-13-17 Legend Stem Wall Reinforcement Observation 10-17-17 Reinforcing Steel Observation Diagram Building 8 / AD (854 & 856 Torino Circle) Columbine Residences - Torino Circle - Fort Collins, Colorado EEC Project #: 1174094 Date: October 2017 EARTH ENGINEERING CONSULTANTS, LLC Stem Wall Reinforcement Observation 10-13-17 Legend Footing Reinforcement Observation 10-5-17 Reinforcing Steel Observation Diagram Building 9 / FG (845 & 847 Torino Circle) Columbine Residences - Torino Circle - Fort Collins, Colorado EEC Project #: 1174094 Date: October 2017 EARTH ENGINEERING CONSULTANTS, LLC Footing Reinforcement Observation 10-13-17 Legend Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS 60354449 Truck Number: GENERAL INFORMATION 9212 Mix Code: 5304122 None Foundation of Buildings 7 & 9, Walls of Building 8 Aggregate Industries Type of Placement: Pump 10/13/2017 Test No.: 7 Ticket Number: Comments: Yards: 40 80 3000 EEC Technician: AW Batch Time: 1:07 PM Sample Time: 1:30 PM FIELD TEST DATA TEST RESULTS SPECIFICATIONS Slump (in) ASTM C143 5" Air Content (%) ASTM C231 6.5% Unit Weight (pcf) ASTM C138 140.2 ---- Concrete Temperature (deg F) ASTM C1064 70 90° Max Air Temperature at Placement (deg F) 76 ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average Maximum Cylinder Cylinder Compressive Compressive Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area 7 10/20/17 7 27360 8 4 12.57 Shear 2180 2180 Project: Columbine Residences - Torino Circle Aggregate Industries Beacon Construction - Mr. Dillon Hinchley (dillon@beacon-con.com) Beacon Construction - Mr. Chris Mahlum (chris@beacon-con.com) Beacon Construction - Mr. Tyler Texeira (tyler@beacon-con.com) 1174094 Report Distribution: Notify Contractor of Low 7 Day Breaks Columbine Health Systems - Bob Wilson: Bob.Wilson@columbinehealth.com Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: Aggregate Industries Beacon Construction - Mr. Dillon Hinchley (dillon@beacon-con.com) Beacon Construction - Mr. Chris Mahlum (chris@beacon-con.com) Beacon Construction - Mr. Tyler Texeira (tyler@beacon-con.com) 1174094 Report Distribution: Columbine Health Systems - Bob Wilson: Bob.Wilson@columbinehealth.com Project: Columbine Residences - Torino Circle 8 10/24/17 7 35000 8 4 12.57 Shear 2790 2790 Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area Average Maximum Cylinder Cylinder Compressive Compressive ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Slump (in) ASTM C143 4" Air Content (%) ASTM C231 5.1% Unit Weight (pcf) ASTM C138 140.4 ---- Concrete Temperature (deg F) ASTM C1064 74 90° Max Air Temperature at Placement (deg F) 55 FIELD TEST DATA TEST RESULTS SPECIFICATIONS Comments: Yards: 10.5 60 3000 EEC Technician: JB Batch Time: 10:13 AM Sample Time: 11:00 AM Mix Code: 5304122 None Building 6 Walls Aggregate Industries Type of Placement: Pump 10/17/2017 Test No.: 8 Ticket Number: 60354522 Truck Number: GENERAL INFORMATION 683 EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS 60354532 Truck Number: GENERAL INFORMATION 690 Mix Code: 5304122 None Building 7 Walls Aggregate Industries Type of Placement: Pump 10/17/2017 Test No.: 9 Ticket Number: Comments: Yards: 52.5 60 3000 EEC Technician: JB Batch Time: 12:05 PM Sample Time: 1:00 PM FIELD TEST DATA TEST RESULTS SPECIFICATIONS Slump (in) ASTM C143 3.5" Air Content (%) ASTM C231 5% Unit Weight (pcf) ASTM C138 141.2 ---- Concrete Temperature (deg F) ASTM C1064 72 90° Max Air Temperature at Placement (deg F) 71 ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Average Maximum Cylinder Cylinder Compressive Compressive Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area 9 10/24/17 7 31590 8 4 12.57 Shear 2510 2510 Project: Columbine Residences - Torino Circle Aggregate Industries Beacon Construction - Mr. Dillon Hinchley (dillon@beacon-con.com) Beacon Construction - Mr. Chris Mahlum (chris@beacon-con.com) Beacon Construction - Mr. Tyler Texeira (tyler@beacon-con.com) 1174094 Report Distribution: Columbine Health Systems - Bob Wilson: Bob.Wilson@columbinehealth.com