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HomeMy WebLinkAboutELIZABETH STREET FARMS - Filed FDT-FIELD DENSITY TEST - 2019-08-274396 GREENFIELD DRIVE WINDSOR, COLORADO 80550 (970) 545-3908 FAX (970) 663-0282 August 20, 2019 Gerrard Excavating Inc. 27154 County Road 13 Johnstown, Colorado 80534 Attn: Mr. Tom Donkle (tdonkle@gerrardinc.com) Re: Construction Observation and Materials Testing Report – Submittal No. 4 Elizabeth Street Farms – Infrastructure Development Fort Collins, Colorado EEC Project No. 1184108 Mr. Donkle: As requested, during the period of July 15 through July 27, 2019, Earth Engineering Consultants, LLC (EEC) personnel provided construction observation and testing services for the referenced project in Fort Collins, Colorado. The services provided during the referenced period were on a part-time/on-call basis and included observations and field density testing of curb and gutter, roadway, and sidewalk subgrade materials, roadway aggregate base course (ABC) and hot mix asphalt (HMA) pavement materials and testing of cast-in-place concrete as described herein for the referenced project. The results of the observation and testing services completed by EEC personnel during the referenced period are included with this report. Observations and Field Density Testing Services On July 24, 2019, a proof roll observation was conducted on the prepared pavement subgrades for the interior roadways and along the widening portion of West Elizabeth Street. The proof roll consisted of visual observations of the effects with a loaded dual axle water truck maneuvering along the roadway alignments. At the time of observation, the subgrades appeared to be stable/suitable for placement of the pavement section. During the referenced period, EEC personnel performed field density tests on prepared subgrade materials within curb, gutter and sidewalk alignments as well as of ABC pavement materials as presented herein, that had been placed and compacted prior to and/or during our various site visits. The field density tests were completed at random locations within the areas tested and were performed in general accordance with ASTM Specification D6938. Results of the field density tests completed during the referenced period are shown on the attached summary sheet Earth Engineering Consultants, LLC EEC Project No. 1184108 August 20, 2019 Page 2 and approximate locations are “plotted” on the attached site diagram included with this report. The field density test results met the compaction requirement of at least 95% of standard Proctor maximum dry density and were within ±2% and/or ±3% of the material’s optimum moisture content, where applicable. Laboratory and Field Density Testing of HMA Pavement Material During the referenced period, EEC personnel observed paving operations and obtained a sample of the Grading S(75) HMA pavement materials, (Kehn Construction – Mix ID 638119) from the site during paving operations along West Elizabeth Street as identified herein. Laboratory testing for the collected HMA sample included determination of the binder content (by means of ASTM D6307) and washed sieve analysis of the extracted aggregates (ASTM Specifications C117 and C136). The percent asphaltic cement (AC) content and extracted aggregate gradations, as presented herein, were performed without an ignition oven calibration of the aggregate and AC materials used to produce the Grading S HMA materials. The uncorrected HMA laboratory test results were within the acceptable oil content range for the approved mixes (i.e., within +/- 0.3% of optimum AC content). For the extracted aggregate portion, the results were, generally, within the approved job mix formula tolerances for the Grading S mix. The results of the laboratory tests completed by EEC personnel are indicated on the attached summary sheets. After compaction of the HMA pavement materials, EEC personnel performed density tests on the in-place pavement using a nuclear moisture-density gauge. The density tests were completed at random locations as shown on the enclosed summary sheets within the pavement improvement areas, and were performed in general accordance with ASTM Specification D2950. Results of the field density tests completed during the referenced period are indicated on the attached summary sheet. Those test results were within the project compaction requirements of 92% to 96% of the material’s maximum theoretical specific gravity (Rice Value) as indicated on the mix design as provided to us by Kehn Construction. Testing of Cast-in-Place Concrete During the referenced period, EEC personnel observed, and tested Portland cement concrete delivered to the site for placement as indicated on the enclosed daily reports for the referenced project, (please refer to Set Nos.2 through 4). Field testing performed on the plastic concrete Proctor Designation A Class 6 Maximum Dry Density (pcf) 109.5 137.2 Optimum Moisture Content (%) 16.5% 6.0% Required Moisture Variance OMC +/-2% N/A Required Percent Compaction 95% 95% Laboratory Method ASTM D-698 ASTM D-698 Compliance with Project Specs Elev. / Lift No. Material (Proctor) Percent Moisture Dry Density Moisture (Pass / Fail) %Comp. (Pass / Fail) 70 7/17 1 Curb & Gutter Subgrade - See Diagram FSG Class 6 5.8% 131.5 -0.2% 96% N/A Pass 71 7/17 2 Curb & Gutter Subgrade - See Diagram FSG Class 6 7.1% 130.8 1.1% 95% N/A Pass 72 7/17 3 Curb & Gutter Subgrade - See Diagram FSG Class 6 5.3% 133.0 -0.7% 97% N/A Pass 73 7/24 1 Base - See Diagram FG Class 6 4.7% 131.6 -1.3% 96% N/A Pass 74 7/24 2 Base - See Diagram FG Class 6 4.5% 130.9 -1.5% 95% N/A Pass 75 7/24 3 Base - See Diagram FG Class 6 4.6% 131.2 -1.4% 96% N/A Pass 76 7/24 4 Base - See Diagram FG Class 6 4.5% 131.1 -1.5% 96% N/A Pass 77 7/25 1 Base - See Diagram -0.5 Class 6 3.9% 134.2 -2.1% 98% N/A Pass 78 7/25 2 Base - See Diagram -0.5 Class 6 4.0% 136.1 -2.0% 99% N/A Pass 79 8/1 1 Sidewalk Subgrade - See Diagram FSG A 14.8% 108.5 -1.7% 99% Pass Pass EARTH ENGINEERING CONSULTANTS, LLC Approximate Test Location / Notes Daily Test Number Date Consecutive Test Number Moisture Variance Percent Compaction Field Test Results Project Name: SUMMARY OF FIELD DENSITY TESTS Location: Project No: Date: 1184108 August 2019 Elizabeth Street Farms - Infrastructure Development Fort Collins, Colorado 6/26-6 6/26-2 6/26-5 6/26-4 6/26-3 6/26-1 7/12-3 7/12-2 7/12-1 7/1-3 7/1-4 7/1-2 7/1-1 7/24-4 8/1-1 7/24-3 7/24-2 7/24-1 7/17-3 7/17-2 7/17-1 7/25-1 7/25-2 Field Density Test Location Diagram Elizabeth Street Farms - Fort Collins, Colorado EEC Project #: 1184108 Fill, Subgrade, & Aggregate Base EARTH ENGINEERING CONSULTANTS, LLC Elizabeth Street Farms - Infrastructure Development Location: EEC Project No.: Fort Collins, Colorado 1184108.1 No. 16 7.5% Project: 39% No. 200 16% 4.7% -- 8.7% 26% 1" No. 30 3/4" 1/2" 3/8" No. 4 No. 8 EARTH ENGINEERING CONSULTANTS, LLC SUMMARY OF ASPHALT EXTRACTION/GRADATION TEST RESULTS GRADATION OF EXTRACTED AGGREGATE (ASTM C 136 & C 117) SIEVE SIZE PERCENT PASSING SPECIFICATION 638119 Sample Information Date Sampled: Sample Location: Ticket No. S Don Kehn Bottom Supplier Sample Time: 11:00 AM 29% 11% 100% 100% 100% 93% 84% 67% 100% 100% 93% 84% 67% 53% 72% 21% Mix Information July 25, 2019 Lift: 50' from W End of Rd on Elizabeth 6430-2 57% 43% 0.3% Project Name: Location: S 152.8 Measured Gauge Required Pass or Lift No. Density Correction % Comp. Fail 17/251 Bottom S 144.3 0.0 144.3 94% 92-96% Pass 27/252 Bottom S 141.4 0.0 141.4 93% 92-96% Pass 37/253 Bottom S 141.7 0.0 141.7 93% 92-96% Pass 47/254 Bottom S 145.3 0.0 145.3 95% 92-96% Pass Daily Test Number Project Specifications See Diagram See Diagram Material Compliance With See Diagram EARTH ENGINEERING CONSULTANTS, LLC Field Test Results Approximate Test Location/Notes Percent Compaction SUMMARY OF ASPHALT DENSITY TESTS Corrected Density Consecutive Test Number Date See Diagram 1184108 Date: August 2019 Elizabeth Street Farms - Infrastructure Development Project No: Fort Collins, Colorado Material Designation Rice Value 7/25-4 7/25-3 7/25-2 7/25-1 Field Density Test Location Diagram Elizabeth Street Farms - Fort Collins, Colorado EEC Project #: 1184108 Asphalt Surfacing EARTH ENGINEERING CONSULTANTS, LLC Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B D D1 D2 Project Number: Martin Marietta 1184108 Report Distribution: Gerrard Excavating - Tom Donkle (tdonkle@gerrardinc.com) Project: Elizabeth Street Farms – Infrastructure Development 5110 2 08/15/19 28 62440 2 08/15/19 28 64230 8 4 12.57 Shear 8 4 12.57 Shear 5160 8 4 12.57 Shear 4970 5080 2 08/15/19 28 64900 2 07/25/19 7 50740 8 4 12.57 Shear 4040 4040 Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area Average Maximum Cylinder Cylinder Compressive Compressive ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Slump (in) ASTM C143 4" Air Content (%) ASTM C231 5% Unit Weight (pcf) ASTM C138 146.2 ---- Concrete Temperature (deg F) ASTM C1064 90 90° Max Air Temperature at Placement (deg F) 78 FIELD TEST DATA TEST RESULTS SPECIFICATIONS Comments: Yards: 10 10 4000 EEC Technician: TA Batch Time: 7:17 AM Sample Time: 9:00 AM Mix Code: A4780 None Curb & Gutter - Along Elizabeth Street Martin Marietta Type of Placement: Chute 7/18/2019 Test No.: 2 Ticket Number: 49160800 Truck Number: GENERAL INFORMATION 1918 EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): Project Number: NO CYLINDERS MADE Martin Marietta 1184108 Report Distribution: Gerrard Excavating - Tom Donkle (tdonkle@gerrardinc.com) Project: Elizabeth Street Farms – Infrastructure Development (in) (in2) Type (psi) (psi) Failure Strength Strength Number Tested (days) (lbs) (in) Specimen Date Age Applied Load Height Diameter Area Average Maximum Cylinder Cylinder Compressive Compressive ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Slump (in) ASTM C143 3.5" Air Content (%) ASTM C231 6.1% Unit Weight (pcf) ASTM C138 144.6 ---- Concrete Temperature (deg F) ASTM C1064 80 90° Max Air Temperature at Placement (deg F) 82 FIELD TEST DATA TEST RESULTS SPECIFICATIONS Comments: Yards: 11 11 4000 EEC Technician: RD Batch Time: 8:27 AM Sample Time: 9:05 AM Mix Code: A4780 None Sidewalk Across Road at NW Corner of Site Martin Marietta Type of Placement: Chute 7/19/2019 Test No.: 2A Ticket Number: 49160889 Truck Number: GENERAL INFORMATION 628 EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: Martin Marietta 1184108 Report Distribution: Gerrard Excavating - Tom Donkle (tdonkle@gerrardinc.com) Project: Elizabeth Street Farms – Infrastructure Development 3 07/29/19 7 49870 8 4 12.57 Shear 3970 3970 Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area Average Maximum Cylinder Cylinder Compressive Compressive ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Slump (in) ASTM C143 4.75" Air Content (%) ASTM C231 6% Unit Weight (pcf) ASTM C138 146.3 ---- Concrete Temperature (deg F) ASTM C1064 94 90° Max Air Temperature at Placement (deg F) 77 FIELD TEST DATA TEST RESULTS SPECIFICATIONS Comments: Yards: 4.5 4.5 4000 EEC Technician: TA Batch Time: 2:29 PM Sample Time: 3:20 PM Mix Code: HE4348 None Curb & Gutter / Sidewalk Martin Marietta Type of Placement: Chute 7/22/2019 Test No.: 3 Ticket Number: 49161038 Truck Number: GENERAL INFORMATION 225 EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS Placement Date: Placement Location: Concrete Supplier: Water Added on Site: of Required 28 Day Compressive Strength (psi): B Project Number: Martin Marietta 1184108 Report Distribution: Gerrard Excavating - Tom Donkle (tdonkle@gerrardinc.com) Project: Elizabeth Street Farms – Infrastructure Development 4 07/30/19 7 49300 8 4 12.57 Shear 3920 3920 Failure Strength Strength Number Tested (days) (lbs) (in) (in) (in2) Type (psi) (psi) Specimen Date Age Applied Load Height Diameter Area Average Maximum Cylinder Cylinder Compressive Compressive ---- Comments: COMPRESSIVE STRENGTH OF FIELD CAST TEST SPECIMENS (ASTM C39/C31) Slump (in) ASTM C143 4" Air Content (%) ASTM C231 5.8% Unit Weight (pcf) ASTM C138 ---- Concrete Temperature (deg F) ASTM C1064 86 90° Max Air Temperature at Placement (deg F) 86 FIELD TEST DATA TEST RESULTS SPECIFICATIONS Comments: Yards: 10 10 4000 EEC Technician: ZG Batch Time: 5:02 PM Sample Time: 6:00 PM Mix Code: A4780 None Sidewalk - N Side of W Elizabeth St, S of Brick Building Martin Marietta Type of Placement: Chute 7/23/2019 Test No.: 4 Ticket Number: 49161127 Truck Number: GENERAL INFORMATION 1735 EARTH ENGINEERING CONSULTANTS, LLC REPORT OF CAST-IN-PLACE CONCRETE TESTS -- SPECIFICATION 5.4% +/- -- -- -- -- 100% 53% 90% 81% ASPHALT BINDER CONTENT BY IGNITION METHOD (ASTM D 6307) No. 50 -- No. 100 75 ASPHALTIC CEMENT CONTENT (%) 5.6% 1 1/2" Mix ID No.: Grading: Truck No.: 71