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HomeMy WebLinkAboutMemo - Mail Packet - 08/12/2025 - Memorandum from Honore Depew re Composting Facility Feasibility Study Summary 1 Memorandum Date: August 7, 2025 To: Mayor and City Councilmembers Through: Kelly DiMartino, City Manager Tyler Marr, Deputy City Manager Josh Birks, Deputy Director, Sustainability Services From: Honore Depew, sr. Manager, Environmental Services, hdepew@fcgov.com Subject: Composting Facility Feasibility Study Summary The purpose of this memo is to partially summarize a recent grant-funded study conducted to assess the feasibility of developing a compost facility (municipal- or regional-scale) to facilitate the diversion of organic waste from landfills (i.e., yard waste and food scraps). Bottomline Community-scale composting infrastructure for organic waste will require substantial capital investments and would benefit from policy updates (to ensure supply and end use of finished product), enhanced regional collaboration, and exploration of public-private partnerships. Key Findings: siting considerations are vital for success; initial costs are substantial; annual revenue could exceed operating costs; a long implementation timeline is necessary CONTEXT In 2013, Fort Collins adopted an ambitious goal of zero waste by 2030, and in 2024, Council named a priority to “Accelerate Zero Waste Infrastructure and Policies”, highlighting the regional need, high urgency, and broad support. Per 2023 estimates, prior to the single-hauler contract, Fort Collins’ total diversion rate is approximately 61%, including:  Residential sector: 25% diverted from landfill  Commercial sector: 40% diverted  Industrial sector: 82% diverted (largely due to Hoffman Mill crushing facility for soils, asphalt and concrete) Docusign Envelope ID: EF6923C0-5A27-4115-8446-10EA209ADB2F 2 The organic (i.e., compostable) portion of the remaining landfilled waste is estimated at 40% of residential and commercial waste, and 18% of industrial waste. This organic portion of waste not only takes up space in landfills but also emits methane, a potent greenhouse gas, and is a lost opportunity for beneficial end uses such as compost or mulch. Notable City-led initiatives for diversion of organic materials have included:  The Community Recycling Ordinance (CRO) requires trash haulers to offer seasonal yard trimmings collection and mandates large grocery stores (96 gallons of food waste per week or more) separate compostables from landfill trash.  The new contracted curbside collection system for residents requires the hauler (currently, Republic) to provide weekly yard trimmings collection for customers by default (with an option to opt out). The contract is structured to evolve, with the contract language noting that food scrap collection can be added by amendment once the infrastructure is available locally at the scale necessary. This program is already one of the single largest expansions in organic material diversion in Fort Collins’ history and has diverted 2,718 tons of yard trimmings since Sept 30, 2024.  A new small-scale compost pilot program (with awards expected in August 2025), providing up to $100K for local service providers to test and innovate new ideas to expand services related to organic waste diversion.  The City Parks department has begun collaboration with CSU researchers to pilot and scale compost top-dressing projects for City managed locations. While progress has been made in making it easier to recycle yard trimmings, there is no community-scale regional facility to process food scraps in Larimer County. This means most food scraps (from homes, restaurants, etc.) still end up in landfills. Currently, smaller-scale local businesses offer subscription-based collection and composting services, but the nearest large- scale composting facility is more than 60 miles away. The organics portion of solid waste represents a complex system with many interdependent variables and challenges, and continued progress towards Zero Waste goals will require increased infrastructure and policy efforts. FEASIBILITY STUDY – COMPOST FACILITY To accelerate progress towards additional organics infrastructure options, the City, with grant support from Colorado Circular Communities (C3) Enterprise, commissioned a feasibility study Docusign Envelope ID: EF6923C0-5A27-4115-8446-10EA209ADB2F 3 that assessed stakeholder input and provided modelling and cost analysis for infrastructure and policy options. The study culminated into a feasibility-level cost model for two different size compost facilities (municipal-scale and regional-scale). The full report may be found on the City website here: https://www.fcgov.com/recycling/publications-resources with key take-aways summarized below:  Siting considerations are fundamental and key to success. An industrial use, community-scale food scraps processing facility would require 20 to 40 acres of land, and would be subject to State and local permit requirements, including strict odor management regulations and other environmental requirements.  Initial costs are substantial. Capital estimates (including, but not limited to: facility costs, equipment costs, road construction, etc.) were approximated at: o $11.7M for a municipal-scale processing facility – 25K tons per year (TPY)  Excludes land purchase (18-20 acres), estimated as additional $2.7-3M, using assumptions of $150K/acre. o $17.8M for a regional-scale facility – 50K TPY  Excludes land purchase (34-40 acres), estimated as additional $5.1-6M, if an existing location already identified through regional planning processes is not selected.  At full capacity, annual revenue is estimated to exceed costs. Not considering initial costs, and per assumptions in the report (such as quality of compost and market value), estimates at full capacity are: o For municipal scale (25K TPY), annual operating costs of $1.2M, with revenue estimates from tipping fees and compost sales at $1.4M. o For regional scale (50K TPY), annual costs of $2.2M, with estimated $2.9M in potential revenue.  A long implementation timeline is necessary. The report conservatively estimated up to 6 years for full build out of a new facility. Considerations included land acquisition, state and local permitting, securing funding, facility design and construction, stakeholder and community engagement, outreach and education, commissioning, and start-up activities. Additionally, the feasibility report recommends that new policies be explored, especially for large generators, such as: Docusign Envelope ID: EF6923C0-5A27-4115-8446-10EA209ADB2F 4  Internal policies supporting reduction of food waste, diversion of food scraps, and compost procurement policies for City-maintained green spaces.  Incentives or requirements for private sector, including restaurants and food service businesses.  Support/incentives for public-private partnerships to collect, process, and distribute materials. REGIONAL PARTNERSHIPS In 2018, a North Front Range Solid Waste Infrastructure Master Plan (SWIMP) was adopted, based on extensive collaboration among a Regional Wasteshed coalition including Larimer County, Fort Collins, Loveland, Estes Park, and Wellington. Implementation, as led by Larimer County, committed to closing the current landfill (fast approaching capacity), opening a new publicly operated landfill, and converting the site of the current landfill in a resource-recovery campus for waste diversion. The Plan is currently being implemented on a tiered priority basis, with the following Tier 1 priorities currently in progress,  Closure of the current landfill, opening of a new landfill near the Rawhide power plant, and construction of a transfer station at the current site near Taft Hill Rd. and Trilby  Build-out of the Construction and Demolition (C&D) portion of the transfer station  Preliminary planning and permitting exploration for yard trimmings and food scraps composting infrastructure It should be noted that the feasibility study summarized above was conducted independently of the Regional Wasteshed coalition and SWIMP implementation plan, as led by Larimer County. The study included input from regional and commercial stakeholders and City staff are currently in discussions with County Solid Waste Department staff. For the two scenarios explored (municipal-scale and regional-scale composting facilities), the main advantages of a municipal facility include full control over facility siting, operations, and timelines. Alternately, continued collaboration towards a regional facility would provide:  A potential site location identified (current landfill site on Taft Hill Rd.) relatively central for Fort Collins and Loveland generators  Estimated lower processing costs per ton, due to economies of scale for increased processing demand Docusign Envelope ID: EF6923C0-5A27-4115-8446-10EA209ADB2F 5  Potentially leveraging regional resources, including shared capital burden and Larimer County Solid Waste Department expertise and leadership. Further collaboration and coordination among agencies, including cost-sharing agreements and policy development, would be necessary to accelerate progress toward a regional-scale facility. INITIAL CAPITAL INVESTMENT During a July 8 Council work session, City Councilmembers signaled support for consideration of up to $7M in funding to support expanded compost infrastructure (e.g., a community-scale processing facility), through the 2025-2035 Community Capital Improvement Program (CCIP) fund. If approved by voters, these funds could be leveraged toward the build-out of either a local or a regional-scale facility within the 10-year CCIP timeframe, potentially as a local match for federal and State grant opportunities, or more directly as funding for initial project phases. Conditions and dependencies to consider would include:  Securing a site and appropriate permits (if County site is not selected)  Establishment of government structure and intergovernmental agreements, if working regionally  Policy commitments to help ensure sufficient high-quality feedstock (input) and end market development for generated compost (output)  Additional capital from other sources such as dedicated revenue, state and federal grants, and/or cost-share from other regional partners NEXT STEPS While a $7M capital investment would not be sufficient to fully cover costs for a new facility, it would provide a significant portion of funding that could be leveraged in support of community- scale organics processing infrastructure for Fort Collins, which is necessary to advance the City’s Zero Waste goals. Recommended next steps include:  City Council decision for including this funding as part of the CCIP ballot measure  Further discussion regarding regional collaboration and agreements to support planning, cost-sharing, feedstock supplies, and beneficial end-uses  Continued implementation and expansion of small-scale compost pilot efforts, aimed at scaling organic diversion efforts in the private sector to better understand benefits and barriers Docusign Envelope ID: EF6923C0-5A27-4115-8446-10EA209ADB2F 6 CC: Jacob Castillo, Chief Sustainability Officer Docusign Envelope ID: EF6923C0-5A27-4115-8446-10EA209ADB2F